Download or read book Kanban for the Shopfloor written by Productivity Press Development Team and published by CRC Press. This book was released on 2020-06-29 with total page 118 pages. Available in PDF, EPUB and Kindle. Book excerpt: Kanban is the name given to the inventory control card used in a pull system. The primary benefit of kanban is to reduce overproduction, the worst of the seven deadly wastes. A true kanban system produces exactly what is ordered, when it is ordered, and in the quantities ordered. It is essentially a dynamic work order that moves with the material. Each kanban identifies the part or subassembly unit and indicates where each one came from and where each is going. Used this way, kanban acts as a system of information that integrates your plant, connects all processes one to another, and connects the entire value stream to customer demand. Kanban for the Shopfloor provides a working manual for those seeking to implement this method of production control in any operation. It defines the various terms and methods employed in kanbans, and illustrates how when adhered to, kanban is an element of continuous improvement that ultimately leads to the ideal of one-piece flow." In addition to reducing the waste of overproduction, kanban will help your company increase flexibility to respond to customer demand, coordinate production of small lots and wide product variety, and simplify the procurement process. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout. Other topics in the Shopfloor Series: Kanban, 5S, Quick Changeover, Mistake-Proofing, Just-in-Time, TPM, Cellular Manufacturing

Download or read book Kanban for the Shopfloor Learning Package written by Productivity Press. Development Team and published by . This book was released on 2003 with total page 226 pages. Available in PDF, EPUB and Kindle. Book excerpt: Topics include: The difference between kanban and conventional ordering systems. Types of kanbans. Six rules for optimizing a kanban system. How to use line balancing and load leveling in regards to takt time and kanban. When and how to circulate kanban cards. How to reduce the number of kanbans. Using kanban as a visual system. The kanban learning package includes the following: Leader's Guide 5 copies of Kanban for the Shopfloor 1 laminated job aid: A Kanban Implementation Summary 1 copy of the classic book Kanban: Just-In-Time At Toyota, and additional presentation materials on CD Purchase Separately: Kanban for the Shopfloor book - ISBN 1-56327-269-5 $25.00 Kanban: Just-in-Time at Toyota by Japan Mgmt. Assoc. (ed), Translated by David J. Lu - ISBN 0-915299-48-8 $45.00

Download or read book Kanban Just in Time at Toyota written by Japan Management Association and published by CRC Press. This book was released on 1986-04-01 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Toyota's world-renowned success proves that just-in-time (JIT) makes other manufacturing practices obsolete. This simple but powerful book is based on the seminars given by Taiichi Ohno and other senior production staff to introduce Toyota's own supplier companies to JIT. It teaches the philosophy and implementation of what many call the most efficient production system in the world. Provides a clear structure for an introductory JIT training program. Explains every aspect of the JIT system, including how to set it up and how to refine it once it's in place. Shows how to use a simple visual system to control the production process. Every day more American companies are learning that JIT works outside Japan. Now you can get started with this step-by-step book which guides you through the implementation process. Every engineer, manager, supervisor, and worker should read this book to get the clearest, simplest, and most complete introduction to JIT available in English. Results at American companies after reading this book: Lead-time on one product was reduced from 12 weeks to 4 days. Setup time on a large blanking press was reduced from eight hours to one minute and four seconds. Work-in-process has been reduced 50 percent plant-wide. Factory floor space was opened up 30 to 40 percent in every on of their plants.

Download or read book Kaizen for the Shop Floor written by Productivity Press Development Team and published by CRC Press. This book was released on 2002-02-01 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: The philosophy of kaizen, which simply means continuous improvement, needs to adopted by any organization seeking to implement lean improvements that go beyond cost cutting. Kaizen events are opportunities to make focused changes in the workplace. Kaizen for the Shopfloor takes readers through the critical steps for conducting a very effective kaizen event: one that is well planned, well implemented, and well documented. As the newest addition to the Shingo Prize Winning Shopfloor Series, Kaizen for the Shopfloor distills the complexities of jump starting lean processes into an easily accessible format for those frontline employees who make lean possible. About the Shopfloor Series: Put proven improvement tools in the hands of your entire workforce! Progressive shopfloor improvement techniques are imperative for manufacturers who want to stay competitive and to achieve world class excellence. And it's the comprehensive education of all shopfloor workers that ensures full participation and success when implementing new programs. The Shopfloor Series books make practical information accessible to everyone by presenting major concepts and tools in simple, clear language and at a reading level that has been adjusted for operators by skilled instructional designers. One main idea is presented every two to four pages so that the book can be picked up and put down easily. Each chapter begins with an overview and ends with a summary section. Helpful illustrations are used throughout.

Download or read book Kanban for the Supply Chain written by Stephen Cimorelli and published by CRC Press. This book was released on 2013-01-02 with total page 147 pages. Available in PDF, EPUB and Kindle. Book excerpt: Following in the footsteps of its popular predecessor, the second edition of this workbook explains how to apply kanban replenishment systems to improve material flow. Kanban for the Supply Chain: Fundamental Practices for Manufacturing Management, Second Edition provides readers with a detailed roadmap for achieving a successful and sustainable kanban implementation. Detailing the steps required for each stage of the manufacturing and supply chain management process, this updated edition focuses on creating an environment for success. It addresses internal mechanisms, including leveling production schedules, as well as external elements, such as conducting a thorough analysis of customer demand. Numerous techniques are presented for setting up kanban that consider a wide array of material types, dimensions, and storage media. This edition presents a wealth of new tools and techniques useful across the broad spectrum of manufacturing environments, including: A statistical data cleansing technique to remove questionable or irrelevant data from kanban calculations Correlation analysis based on simple Excel techniques to guide the decisions around which part numbers "qualify" for kanban An alternative "stair-step analysis" approach for those who are unable to generate correlation data and prefer to use more readily available monthly demand history An approach to analyze supplier performance data vs. lead time and lot size expectations, with risk mitigation strategies for poor performing suppliers This book is for those who are ready to stop thinking about a conversion from materials requirements planning push techniques to kanban pull techniques and want to make it happen now. Stephen Cimorelli provides actionable advice for installing fundamental kanban concepts that can immediately help you increase manufacturing productivity and profitability. The book includes team-based exercises that reinforce key principles as well as a CD with helpful outlines, charts, figures, and diagrams.

Download or read book Kanban for the Shopfloor written by Press Productivity and published by Productivity Press. This book was released on 2003-01-01 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is the Leader's Guide that accompanies the Kanban for the Shopfloor Learning Package.

Download or read book Pull Production for the Shopfloor written by Productivity Press Development Team and published by CRC Press. This book was released on 2017-07-27 with total page 124 pages. Available in PDF, EPUB and Kindle. Book excerpt: In a "pull" production system, the final process pulls needed parts from the previous process, which pulls from the process before it, and so on, as determined by customer demand. This allows you to operate without preset schedules and avoid unnecessary costs, wastes, and delays on the manufacturing floor.Pull Production for the Shopfloor introduce

Download or read book Kanban Made Simple written by John M. GROSS and published by AMACOM. This book was released on 2003-05-13 with total page 273 pages. Available in PDF, EPUB and Kindle. Book excerpt: Kanban Made Simple is the first simple "how-to" guide for incorporating the just-in-time ingenuity of the Kanban system into any manufacturing environment. From the Japanese word for "visual record", the technique dictates that suppliers deliver parts to the warehouse only as they are needed, reducing storage in the production area. Using before-and-after case studies, this easy-to-follow guide contains information on establishing project goals, forming a Kanban team, and designing the process.

Download or read book Implementing a Mixed Model Kanban System written by James Vatalaro and published by CRC Press. This book was released on 2005-06-03 with total page 136 pages. Available in PDF, EPUB and Kindle. Book excerpt: When describing kanban implementation most information resources merely reference it without explaining it in technical terms or providing implementation details. Authors James Vatalaro and Robert Taylor address the need for kanban implementation guidance in Implementing a Mixed Model Kanban System: The Lean Replenishment Technique for Pull Production. Implementing a Mixed Model Kanban System is a comprehensive and in-depth guide to implementing a kanban within the value stream. Its plain-language approach provides step-by-step coverage and guidance of the implementation, metrics, and dynamics of an effective kanban system based on proven reliable methods honed through years of implementation experience within manufacturing and non-manufacturing environments. By focusing on a case study of a manufacturing company trying to create and maintain continuous flow in their value stream. Vatalaro and Taylor show the reader how to construct their own kanban process, from beginning to end. This book carefully identifies and explains each of the components of a kanban system within the context of pull production. The authors' common sense approach makes this book an excellent "on the floor" resource for all levels of "lean learners." In addition, a CD-ROM is included, containing the spreadsheets and forms discussed in the text.

Download or read book Custom Kanban written by Raymond S. Louis and published by CRC Press. This book was released on 2006-09-11 with total page 262 pages. Available in PDF, EPUB and Kindle. Book excerpt: Design and Implement a World-Class Replenishment System, Custom-Made to Meet the Needs of Your Organization! In Custom Kanban: Designing the System to Meet the Needs of Your Environment, Raymond Louis helps you to develop and implement a correct and successful kanban system by selecting appropriate kanban techniques based on the specific environmental factors and needs of your company.

Download or read book All About Pull Production written by Christoph Roser and published by Allaboutlean.com Publishing. This book was released on 2021-04-03 with total page 442 pages. Available in PDF, EPUB and Kindle. Book excerpt: All About Pull Production is a practical guide for anyone looking to implement pull systems. It focuses on practical application and values functionality over theory, albeit it explains the underlying relations. It is not a high-level philosophical discussion of lean, but a book to help you roll up your sleeves and get the job done. It is written for the practitioner. If you are working in production or logistics and want to implement pull, then this book is for you. It also serves as a useful reference for students and researchers of lean manufacturing. With a foreword by John Shook. Praise for All About Pull Production "This book provides you the means to create supply systems for the rapidly evolving complexities of the twenty-first century, anywhere, in any industry."-John Shook, Chairman, Lean Global Network "Prof. Roser is the go-to source for anything about lean. With this comprehensive book on pull production he has written an authoritative work. Highly recommended for anyone interested in getting to the heart of Toyota's pull principle."-Dr. Torbjørn Netland, Professor of Production and Operations Management, ETH Zürich "This book explains pull production very well and in an excellent style. The book definitely demystifies pull. Without doubt, the book will be the go-to guide for both beginners and experienced practitioners."-Cheong Tsang, Bosch Plant Manager (Retired) "Readers will definitely obtain a lot of valuable insights and new ideas from this book on pull production."-Dr. Masaru Nakano, Professor, Keio University; Former Toyota Manager "This is by far the best in-depth exploration of pull. It is amazingly comprehensive, including warnings, common errors, and applicability of various pull systems. I am sure that it will become THE standard reference book on pull systems."-Dr. John Bicheno, Emeritus Professor of Lean Enterprise, University of Buckingham "This book presents pull production control in a comprehensive and practice-oriented way for students and practitioners alike."-Dr.-Ing. Jochen Deuse, Professor, Head of Institute of Production Systems, TU Dortmund University; Director Centre for Advanced Manufacturing, University of Technology Sydney "The book provides well structured, in-depth insights in the application of pull systems, from Kanban to less-known but powerful alternatives. The book is a valuable source for students and practitioners in industry, from lean experts to production managers."-Dr.-Ing. Ralph Richter, Former Head of the Bosch Production System and Plant Manager at Bosch "With this deeply researched and considered book, Prof. Roser goes beyond the simple explanations of pull to reveal pull production in its compelling simplicity. The results provide a convincing case and trusty guide."-Peter Willats, Professor, University of Buckingham, Co-Founder, Kaizen Institute of Europe "Anyone considering a pull system should read this book."-Mark Warren, Manufacturing Engineer and Production Historian "What you have put together in this book is amazing-this may become your magnum opus in due course! It's going to be a great reference resource for practitioners and academics."-Dr. Rajan Suri, Emeritus Professor of Industrial Engineering, University of Wisconsin-Madison, Inventor of POLCA "This book is excellent material for understanding and using pull production. It is very informative and written in a very polite and pleasant personal style with good reflections and clarifications."-Dr. Björn Johansson, Professor of Sustainable Production, Chalmers University of Technology, Sweden

Download or read book The Kanban Playbook written by Chris A. Ortiz and published by CRC Press. This book was released on 2015-08-28 with total page 75 pages. Available in PDF, EPUB and Kindle. Book excerpt: A scheduling system for Lean and just-in-time production, Kanban is a proven tool for reducing waste, inventory, and lead times. The implementation of Kanban, however, is a manually intensive action and conducting Kanban projects properly takes experience and direction. Until now, there has been a need for a book with detailed step-by-step guidelines on how to properly implement Kanban. Complete with color images, The Kanban Playbook: A Step-by-Step Guideline for the Lean Practitioner fills this need. This new book in The LEAN Playbook Series is your guide to proper Kanban implementation. It is ideal for Lean practitioners and facilitators looking for a training tool and guideline that can be used in the work area while improvements are being made. Like a football coach, you can use this playbook for quick reference to convey what’s needed to facilitate effective Kanban projects. If for some reason you forget a "play" during the implementation, you can easily reference the playbook. You can follow page by page and use the playbook to facilitate successful Kanban projects, or you can go directly to certain topics and use it to help you implement that particular "play." The playbook includes color images from actual Kanban implementations. In addition to the images, a combination of short paragraphs and bulleted points walk you step by step through the process of implementing Kanban to reduce waste and bring about remarkable changes in your organization. Wasting little time on high-level theory, the book explains how to implement Kanban Card Systems, Two-Bin Systems, and In-Process Kanban (IPK). Looking for supplemental information or Lean coaching from Chris Ortiz? Go to www.leanplaybooks.com to receive ongoing support and advice on how to use The LEAN Playbook Series for training and implementation.

Download or read book Novel Algorithms and Techniques in Telecommunications Automation and Industrial Electronics written by Tarek Sobh and published by Springer Science & Business Media. This book was released on 2008-08-15 with total page 597 pages. Available in PDF, EPUB and Kindle. Book excerpt: Novel Algorithms and Techniques in Telecommunications, Automation and Industrial Electronics includes a set of rigorously reviewed world-class manuscripts addressing and detailing state-of-the-art research projects in the areas of Industrial Electronics, Technology and Automation, Telecommunications and Networking. Novel Algorithms and Techniques in Telecommunications, Automation and Industrial Electronics includes selected papers form the conference proceedings of the International Conference on Industrial Electronics, Technology and Automation (IETA 2007) and International Conference on Telecommunications and Networking (TeNe 07) which were part of the International Joint Conferences on Computer, Information and Systems Sciences and Engineering (CISSE 2007).

Download or read book Just In Time for Operators written by Productivity Press Development Team, and published by . This book was released on 2017-07-27 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Are you ready to implement a just-in-time (JIT) manufacturing program but need some help orienting employees to the power of JIT? Here is a concise and practical guide to introduce equipment operators, assembly workers, and other frontline employees to the basic concepts, techniques, and benefits of JIT practices. Like all Shop Floor Series books, Just-in-Time for Operators presents concepts and tools in simple and accessible language. The book includes ample illustrations and examples to explain basic JIT concepts and some of the changes people may encounter in a JIT implementation.Key definitionsElimination of process wasteLeveled production, kanban, and standard workU-shaped cells and autonomationJIT support techniquesThe JIT approach is simple and universal -- it works in companies all over the world. Educating employees ensures their full participation and allows them to share their experiences and ideas more effectively.

Download or read book Shop Floor Control Systems written by A. Bauer and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 358 pages. Available in PDF, EPUB and Kindle. Book excerpt: In recent years there has been a tremendous upsurge of interest in manufac turing systems design and analysis. Large industrial companies have realized that their manufacturing facilities can be a source of tremendous opportunity if managed well or a huge corporate liability if managed poorly. In particular industrial managers have realized the potential of well designed and installed production planning and control systems. Manufacturing, in an environment of short product life cycles and increasing product diversity, looks to tech niques such as manufacturing resource planning, Just In Time (lIT) and total quality control among others to meet the challenge. Customers are demanding high quality products and very fast turn around on orders. Manufacturing personnel are aware of the lead time from receipt of order to delivery of completed orders at the customer's premises. It is clear that this production lead time is, for the majority of manufacturing firms, greatly in excess of the actual processing or manufacturing time. There are many reasons for this, among them poor coordination between the sales and manufacturing function. Some are within the control of the manufacturing function. Others are not.

Download or read book Advances in Production Management Systems Production Management for the Factory of the Future written by Farhad Ameri and published by Springer Nature. This book was released on 2019-08-23 with total page 747 pages. Available in PDF, EPUB and Kindle. Book excerpt: The two-volume set IFIP AICT 566 and 567 constitutes the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2019, held in Austin, TX, USA. The 161 revised full papers presented were carefully reviewed and selected from 184 submissions. They discuss globally pressing issues in smart manufacturing, operations management, supply chain management, and Industry 4.0. The papers are organized in the following topical sections: lean production; production management in food supply chains; sustainability and reconfigurability of manufacturing systems; product and asset life cycle management in smart factories of industry 4.0; variety and complexity management in the era of industry 4.0; participatory methods for supporting the career choices in industrial engineering and management education; blockchain in supply chain management; designing and delivering smart services in the digital age; operations management in engineer-to-order manufacturing; the operator 4.0 and the Internet of Things, services and people; intelligent diagnostics and maintenance solutions for smart manufacturing; smart supply networks; production management theory and methodology; data-driven production management; industry 4.0 implementations; smart factory and IIOT; cyber-physical systems; knowledge management in design and manufacturing; collaborative product development; ICT for collaborative manufacturing; collaborative technoloy; applications of machine learning in production management; and collaborative technology.

Download or read book Cellular Manufacturing written by ProductivityDevelopmentTeam and published by Routledge. This book was released on 2018-02-02 with total page 86 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular Manufacturing: One-Piece Flow for Workteams introduces production teams to basic cellular manufacturing and teamwork concepts and orients them for participating in the design of a new production cell. Use this book to get everyone on board to reduce lead time, work-in-process inventory, and other profit-draining wastes. Each chapter includes an overview and a summary to reinforce concepts, as well as reflection questions, which can be used to encourage group discussions. This volume is part of Productivity Press’ Shopfloor Series, which offers a simple, cost-effective approach for building basic knowledge about key manufacturing improvement topics