Download or read book Unsupervised Process Monitoring and Fault Diagnosis with Machine Learning Methods written by Chris Aldrich and published by Springer Science & Business Media. This book was released on 2013-06-15 with total page 388 pages. Available in PDF, EPUB and Kindle. Book excerpt: This unique text/reference describes in detail the latest advances in unsupervised process monitoring and fault diagnosis with machine learning methods. Abundant case studies throughout the text demonstrate the efficacy of each method in real-world settings. The broad coverage examines such cutting-edge topics as the use of information theory to enhance unsupervised learning in tree-based methods, the extension of kernel methods to multiple kernel learning for feature extraction from data, and the incremental training of multilayer perceptrons to construct deep architectures for enhanced data projections. Topics and features: discusses machine learning frameworks based on artificial neural networks, statistical learning theory and kernel-based methods, and tree-based methods; examines the application of machine learning to steady state and dynamic operations, with a focus on unsupervised learning; describes the use of spectral methods in process fault diagnosis.

Download or read book Artificial Intelligence in Process Fault Diagnosis written by Richard J. Fickelscherer and published by John Wiley & Sons. This book was released on 2024-01-23 with total page 436 pages. Available in PDF, EPUB and Kindle. Book excerpt: Artificial Intelligence in Process Fault Diagnosis A comprehensive guide to the future of process fault diagnosis Automation has revolutionized every aspect of industrial production, from the accumulation of raw materials to quality control inspections. Even process analysis itself has become subject to automated efficiencies, in the form of process fault analyzers, i.e., computer programs capable of analyzing process plant operations to identify faults, improve safety, and enhance productivity. Prohibitive cost and challenges of application have prevented widespread industry adoption of this technology, but recent advances in artificial intelligence promise to place these programs at the center of manufacturing process analysis. Artificial Intelligence in Process Fault Diagnosis brings together insights from data science and machine learning to deliver an effective introduction to these advances and their potential applications. Balancing theory and practice, it walks readers through the process of choosing an ideal diagnostic methodology and the creation of intelligent computer programs. The result promises to place readers at the forefront of this revolution in manufacturing. Artificial Intelligence in Process Fault Diagnosis readers will also find: Coverage of various AI-based diagnostic methodologies elaborated by leading experts Guidance for creating programs that can prevent catastrophic operating disasters, reduce downtime after emergency process shutdowns, and more Comprehensive overview of optimized best practices Artificial Intelligence in Process Fault Diagnosis is ideal for process control engineers, operating engineers working with processing industrial plants, and plant managers and operators throughout the various process industries.

Download or read book Real Time Fault Monitoring of Industrial Processes written by A.D. Pouliezos and published by Springer Science & Business Media. This book was released on 2013-03-09 with total page 571 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents a detailed and up-to-date exposition of fault monitoring methods in industrial processes and structures. The following approaches are explained in considerable detail: Model-based methods (simple tests, analytical redundancy, parameter estimation); knowledge-based methods; artificial neural network methods; and nondestructive testing, etc. Each approach is complemented by specific case studies from various industrial sectors (aerospace, chemical, nuclear, etc.), thus bridging theory and practice. This volume will be a valuable tool in the hands of professional and academic engineers. It can also be recommended as a supplementary postgraduate textbook. For scientists whose work involves automatic process control and supervision, statistical process control, applied statistics, quality control, computer-assisted predictive maintenance and plant monitoring, and structural reliability and safety.

Download or read book Machine Learning Based Fault Diagnosis for Industrial Engineering Systems written by Rui Yang and published by CRC Press. This book was released on 2022-06-16 with total page 93 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides advanced techniques for precision compensation and fault diagnosis of precision motion systems and rotating machinery. Techniques and applications through experiments and case studies for intelligent precision compensation and fault diagnosis are offered along with the introduction of machine learning and deep learning methods. Machine Learning-Based Fault Diagnosis for Industrial Engineering Systems discusses how to formulate and solve precision compensation and fault diagnosis problems. The book includes experimental results on hardware equipment used as practical examples throughout the book. Machine learning and deep learning methods used in intelligent precision compensation and intelligent fault diagnosis are introduced. Applications to deal with relevant problems concerning CNC machining and rotating machinery in industrial engineering systems are provided in detail along with applications used in precision motion systems. Methods, applications, and concepts offered in this book can help all professional engineers and students across many areas of engineering and operations management that are involved in any part of Industry 4.0 transformation.

Download or read book Process Monitoring and Fault Diagnosis Based on Multivariable Statistical Analysis written by Xiangyu Kong and published by Springer Nature. This book was released on with total page 324 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Fault Detection and Diagnosis in Industrial Systems written by L.H. Chiang and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 281 pages. Available in PDF, EPUB and Kindle. Book excerpt: Early and accurate fault detection and diagnosis for modern chemical plants can minimize downtime, increase the safety of plant operations, and reduce manufacturing costs. This book presents the theoretical background and practical techniques for data-driven process monitoring. It demonstrates the application of all the data-driven process monitoring techniques to the Tennessee Eastman plant simulator, and looks at the strengths and weaknesses of each approach in detail. A plant simulator and problems allow readers to apply process monitoring techniques.

Download or read book Deep Neural Networks Enabled Intelligent Fault Diagnosis of Mechanical Systems written by Ruqiang Yan and published by CRC Press. This book was released on 2024-06-06 with total page 217 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book aims to highlight the potential of deep learning (DL)-enabled methods in intelligent fault diagnosis (IFD), along with their benefits and contributions. The authors first introduce basic applications of DL-enabled IFD, including auto-encoders, deep belief networks, and convolutional neural networks. Advanced topics of DL-enabled IFD are also explored, such as data augmentation, multi-sensor fusion, unsupervised deep transfer learning, neural architecture search, self-supervised learning, and reinforcement learning. Aiming to revolutionize the nature of IFD, Deep Neural Networks-Enabled Intelligent Fault Diangosis of Mechanical Systems contributes to improved efficiency, safety, and reliability of mechanical systems in various industrial domains. The book will appeal to academic researchers, practitioners, and students in the fields of intelligent fault diagnosis, prognostics and health management, and deep learning.

Download or read book Advanced methods for fault diagnosis and fault tolerant control written by Steven X. Ding and published by Springer Nature. This book was released on 2020-11-24 with total page 664 pages. Available in PDF, EPUB and Kindle. Book excerpt: The major objective of this book is to introduce advanced design and (online) optimization methods for fault diagnosis and fault-tolerant control from different aspects. Under the aspect of system types, fault diagnosis and fault-tolerant issues are dealt with for linear time-invariant and time-varying systems as well as for nonlinear and distributed (including networked) systems. From the methodological point of view, both model-based and data-driven schemes are investigated.To allow for a self-contained study and enable an easy implementation in real applications, the necessary knowledge as well as tools in mathematics and control theory are included in this book. The main results with the fault diagnosis and fault-tolerant schemes are presented in form of algorithms and demonstrated by means of benchmark case studies. The intended audience of this book are process and control engineers, engineering students and researchers with control engineering background.

Download or read book Algorithms for Fault Detection and Diagnosis written by Francesco Ferracuti and published by MDPI. This book was released on 2021-03-19 with total page 130 pages. Available in PDF, EPUB and Kindle. Book excerpt: Due to the increasing demand for security and reliability in manufacturing and mechatronic systems, early detection and diagnosis of faults are key points to reduce economic losses caused by unscheduled maintenance and downtimes, to increase safety, to prevent the endangerment of human beings involved in the process operations and to improve reliability and availability of autonomous systems. The development of algorithms for health monitoring and fault and anomaly detection, capable of the early detection, isolation, or even prediction of technical component malfunctioning, is becoming more and more crucial in this context. This Special Issue is devoted to new research efforts and results concerning recent advances and challenges in the application of “Algorithms for Fault Detection and Diagnosis”, articulated over a wide range of sectors. The aim is to provide a collection of some of the current state-of-the-art algorithms within this context, together with new advanced theoretical solutions.

Download or read book Fault Detection Diagnosis and Prognosis written by Fausto Pedro García Márquez and published by BoD – Books on Demand. This book was released on 2020-02-05 with total page 177 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the main concepts, state of the art, advances, and case studies of fault detection, diagnosis, and prognosis. This topic is a critical variable in industry to reach and maintain competitiveness. Therefore, proper management of the corrective, predictive, and preventive politics in any industry is required. This book complements other subdisciplines such as economics, finance, marketing, decision and risk analysis, engineering, etc. The book presents real case studies in multiple disciplines. It considers the main topics using prognostic and subdiscipline techniques. It is essential to link these topics with the areas of finance, scheduling, resources, downtime, etc. to increase productivity, profitability, maintainability, reliability, safety, and availability, and reduce costs and downtime. Advances in mathematics, modeling, computational techniques, dynamic analysis, etc. are employed analytically. Computational techniques, dynamic analysis, probabilistic methods, and mathematical optimization techniques are expertly blended to support the analysis of prognostic problems with defined constraints and requirements. The book is intended for graduate students and professionals in industrial engineering, business administration, industrial organization, operations management, applied microeconomics, and the decisions sciences, either studying maintenance or needing to solve large, specific, and complex maintenance management problems as part of their jobs. The work will also be of interest to researches from academia.

Download or read book Intelligent Fault Diagnosis and Health Assessment for Complex Electro Mechanical Systems written by Weihua Li and published by Springer Nature. This book was released on 2023-09-10 with total page 474 pages. Available in PDF, EPUB and Kindle. Book excerpt: Based on AI and machine learning, this book systematically presents the theories and methods for complex electro-mechanical system fault prognosis, intelligent diagnosis, and health state assessment in modern industry. The book emphasizes feature extraction, incipient fault prediction, fault classification, and degradation assessment, which are based on supervised-, semi-supervised-, manifold-, and deep learning; machinery degradation state tracking and prognosis by phase space reconstruction; and complex electro-mechanical system reliability assessment and health maintenance based on running state info. These theories and methods are integrated with practical industrial applications, which can help the readers get into the field more smoothly and provide an important reference for their study, research, and engineering practice.

Download or read book Data Driven Fault Detection and Reasoning for Industrial Monitoring written by Jing Wang and published by Springer Nature. This book was released on 2022-01-03 with total page 277 pages. Available in PDF, EPUB and Kindle. Book excerpt: This open access book assesses the potential of data-driven methods in industrial process monitoring engineering. The process modeling, fault detection, classification, isolation, and reasoning are studied in detail. These methods can be used to improve the safety and reliability of industrial processes. Fault diagnosis, including fault detection and reasoning, has attracted engineers and scientists from various fields such as control, machinery, mathematics, and automation engineering. Combining the diagnosis algorithms and application cases, this book establishes a basic framework for this topic and implements various statistical analysis methods for process monitoring. This book is intended for senior undergraduate and graduate students who are interested in fault diagnosis technology, researchers investigating automation and industrial security, professional practitioners and engineers working on engineering modeling and data processing applications. This is an open access book.

Download or read book Fault Diagnosis Systems written by Rolf Isermann and published by Springer Science & Business Media. This book was released on 2005-10-13 with total page 500 pages. Available in PDF, EPUB and Kindle. Book excerpt: With increasing demands for efficiency and product quality plus progress in the integration of automatic control systems in high-cost mechatronic and safety-critical processes, the field of supervision (or monitoring), fault detection and fault diagnosis plays an important role. The book gives an introduction into advanced methods of fault detection and diagnosis (FDD). After definitions of important terms, it considers the reliability, availability, safety and systems integrity of technical processes. Then fault-detection methods for single signals without models such as limit and trend checking and with harmonic and stochastic models, such as Fourier analysis, correlation and wavelets are treated. This is followed by fault detection with process models using the relationships between signals such as parameter estimation, parity equations, observers and principal component analysis. The treated fault-diagnosis methods include classification methods from Bayes classification to neural networks with decision trees and inference methods from approximate reasoning with fuzzy logic to hybrid fuzzy-neuro systems. Several practical examples for fault detection and diagnosis of DC motor drives, a centrifugal pump, automotive suspension and tire demonstrate applications.

Download or read book Filter Based Fault Diagnosis and Remaining Useful Life Prediction written by Yong Zhang and published by CRC Press. This book was released on 2023-02-10 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book unifies existing and emerging concepts concerning state estimation, fault detection, fault isolation and fault estimation on industrial systems with an emphasis on a variety of network-induced phenomena, fault diagnosis and remaining useful life for industrial equipment. It covers state estimation/monitor, fault diagnosis and remaining useful life prediction by drawing on the conventional theories of systems science, signal processing and machine learning. Features: Unifies existing and emerging concepts concerning robust filtering and fault diagnosis with an emphasis on a variety of network-induced complexities. Explains theories, techniques, and applications of state estimation as well as fault diagnosis from an engineering-oriented perspective. Provides a series of latest results in robust/stochastic filtering, multidate sample, and time-varying system. Captures diagnosis (fault detection, fault isolation and fault estimation) for time-varying multi-rate systems. Includes simulation examples in each chapter to reflect the engineering practice. This book aims at graduate students, professionals and researchers in control science and application, system analysis, artificial intelligence, and fault diagnosis.

Download or read book Embedded Fault Class Detection Methodology for Condition based Machine Monitoring and Predictive Maintenance written by Nagdev Amruthnath and published by . This book was released on 2019 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ever since the Second Industrial Revolution, manufacturing firms have continuously been working on minimizing the inefficiencies and maximizing the productivity of their system. This objective led to the creation of the Toyota Production System which follows the motto of “making [the] highest quality products at the least cost in the shortest lead time. (Ohno, 1988)” This philosophy is widely recognized and is utilized by various industries today. Currently, we are going through the Fourth Industrial Revolution (also called, Industry 4.0) where internet technologies are utilized to additionally maximize the productivity in the production processes. Process synchronization is one of the inefficiencies in cellular manufacturing. King (1980) proposed a machine-part grouping approach called Rank Order Clustering (ROC). Some of the critical challenges to this approach were, there was no consideration given to machine process and performance data when grouping machine and parts; any change in initial matrix would alter the final solution. To overcome this challenge, an enhanced grouping approach called Modified Rank Order Clustering (MROC) was proposed in this dissertation (Amruthnath & Gupta, 2016). This approach was found to be reliable in providing consistent results irrespective of the arrangement of initial matrix and also, provided considerably higher balance between clusters. Unplanned downtime is another key inefficiency manufacturing industries still struggle with today. We can apply internet technologies (such as wireless sensors) to monitor the condition of critical machines remotely on the manufacturing floor based on physical attributes, such as vibration, temperature, current, pressure, force and voltage. This methodology is often called condition-based monitoring (CBM). The machine’s condition-based monitored data can be used along with machine learning tools such as supervised and unsupervised learning to observe the degradation of the overall machine and its subcomponents. It can also perform early detection of failures using anomaly detection models, diagnose the state of the machine using classification models, predict time to failure using regression models and identify the factors that influence the degradation using variable analysis models. Today, fault diagnosis in CBM research is focused on using supervised learning tools due to its high classification accuracy. The major drawbacks of this approach identified in this research using existing literature are (1) it’s time-consuming training phase where the data for all states of the machine and its components must be captured. If any new fault is detected, the model must be re-trained with the new state (2) its time-consuming implementation and its slow and unpredictable length of time for realizing benefits. Hence, most implementations have been just a proof of concept rather than a plant-wide implementation. (3) Finally, in dynamic environment such as manufacturing where machines operate under different process parameters, supervised learning models tend not to be as robust as unsupervised learning models. In this research, a generalized method has been proposed by using unsupervised learning for implementing different levels of predictive maintenance across the manufacturing floor. In this method the model is trained once using just the healthy/normal machine state and a model- based clustering approach to detect any new states of the machine. By using this methodology, we achieve faster implementation, implement a robust fault diagnosis model in a dynamic environment, identify all the states of machine faults, eliminate the process of retraining models and identify the most significant factors contributing to each state of the machine. The proposed approach was tested in an experimental study first that resulted in a classification test accuracy of 96.08%. Subsequently, the same approach was implemented in an industrial setting with data from three different cases. A classification test accuracy of 90.91%, 97.78%, and 94.4% was achieved respectively. A test hypothesis was used to test the significance of the results with a confidence level of 95%, and in all cases, the results were found to be statistically significant. The developed method could be extended to estimating time to failure using unsupervised learning, optimize maintenance scheduling and development of a portable module.

Download or read book Fault Diagnosis and Detection written by Mustafa Demetgul and published by BoD – Books on Demand. This book was released on 2017-05-31 with total page 338 pages. Available in PDF, EPUB and Kindle. Book excerpt: Mass production companies have become obliged to reduce their production costs and sell more products with lower profit margins in order to survive in competitive market conditions. The complexity and automation level of machinery are continuously growing. This development calls for some of the most critical issues that are reliability and dependability of automatic systems. In the future, machines will be monitored remotely, and computer-aided techniques will be employed to detect faults in the future, and also there will be unmanned factories where machines and systems communicate to each other, detect their own faults, and can remotely intercept their faults. The pioneer studies of such systems are fault diagnosis studies. Thus, we hope that this book will contribute to the literature in this regard.

Download or read book Machine Learning Support for Fault Diagnosis of System on Chip written by Patrick Girard and published by Springer Nature. This book was released on 2023-03-13 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a state-of-the-art guide to Machine Learning (ML)-based techniques that have been shown to be highly efficient for diagnosis of failures in electronic circuits and systems. The methods discussed can be used for volume diagnosis after manufacturing or for diagnosis of customer returns. Readers will be enabled to deal with huge amount of insightful test data that cannot be exploited otherwise in an efficient, timely manner. After some background on fault diagnosis and machine learning, the authors explain and apply optimized techniques from the ML domain to solve the fault diagnosis problem in the realm of electronic system design and manufacturing. These techniques can be used for failure isolation in logic or analog circuits, board-level fault diagnosis, or even wafer-level failure cluster identification. Evaluation metrics as well as industrial case studies are used to emphasize the usefulness and benefits of using ML-based diagnosis techniques.