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Book Shot Peening

    Book Details:
  • Author : Kailash Chaudhary
  • Publisher : Educreation Publishing
  • Release :
  • ISBN :
  • Pages : 130 pages

Download or read book Shot Peening written by Kailash Chaudhary and published by Educreation Publishing. This book was released on with total page 130 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book highlights the advantages of shot peening process in increasing fatigue strength of components subjected to high alternating stresses. The fields of application for shot peening include all metallic components, which are subject to fluctuating and fatigue loads. Additional advantages of using shot peening include design of lighter weight and lower cost components, prevention of stress corrosion, formation of lubrication pockets and compensation of manufacturing related surface defects.

Book The Effect of Shot peening on the Fatigue Limits of Four Connecting Rod Steels

Download or read book The Effect of Shot peening on the Fatigue Limits of Four Connecting Rod Steels written by Mohammad-Mahdi Mirzazadeh and published by . This book was released on 2010 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: This work was carried out to study the effect of shot-peening on the fatigue behaviour of carbon steels. Differently heat treated medium and high carbon steel specimens were selected. Medium carbon steels, AISI 1141 and AISI 1151, were respectively air cooled and quenched-tempered. A high carbon steel, C70S6 (AISI 1070), was air cooled. The other material was a powder metal (0.5% C) steel. Each group of steels was divided into two. One was shot-peened. The other half remained in their original conditions. All were fatigue tested under fully reversed (R=-1) tension-compression loading conditions. Microhardness tests were carried out on both the grip and gage sections of selected non shot-peened and shot-peened specimens to determine the hardness profile and effect of cycling. Shot-peening was found to be deeper on one side of each specimen. Compressive residual stress profiles and surface roughness measurements were provided. Shot-peening increased the surface roughness from 0.26±0.03[mu]m to 3.60±0.44[mu]m. Compressive residual stresses induced by shot-peening reached a maximum of -463.9MPa at a depth of 0.1mm. The fatigue limit (N[dsim]106 cycles) and microhardness profiles of the non shot-peened and shot-peened specimens were compared to determine the material behaviour changes after shot-peening and cycling. Also their fatigue properties were related to the manufacturing process including heat and surface treatments. Comparing the grip and gage microhardness profiles of each steel showed that neither cyclic softening nor hardening occurred in the non shot-peened condition. Cyclic softening was apparent in the shot-peened regions of all steels except powder metal (PM) steel. The amount of softening in the shot-peened region was 55.0% on the left side and 73.0% on the right in the AISI 1141 steel, 46.0% on the left side and 55.0% on the right in the C70S6AC steel and 31.0% on the right side in AISI 1151QT steel. Softening was accompanied by a decrease in the depth of surface hardness. It is suggested that although the beneficial effects of shot peening, compressive residual stresses and work hardening, were offset by surface roughness, crack initiation was more likely to occur below the surface. Surface roughness was not a significant factor in controlling the fatigue lives of AISI 1141AC and C70S6 steels, since they were essentially the same for the non shot-peened and shot-peened conditions. Shot-peening had very little effect on the push-pull fatigue limit of C70S6 steel ( -2.1%), and its effect on AISI 1141AC steel was relatively small (6.0%). However, the influence of shot-peening on the AISI 1151QT and PM steels was more apparent. The fatigue limit of the PM steel increased 14.0% whereas the fatigue limit of the AISI 1151QT steel decreased 11.0% on shot peening.

Book Residual stresses  fatigue and deformation in cast iron

Download or read book Residual stresses fatigue and deformation in cast iron written by Mattias Lundberg and published by Linköping University Electronic Press. This book was released on 2018-09-03 with total page 59 pages. Available in PDF, EPUB and Kindle. Book excerpt: The complex geometry of cylinder heads in heavy-duty diesel engines makes grey iron or compact graphite iron a preferred material choice due to its price, castability, thermal conductivity and damping capacity. Today’s strict emission laws have increased the demands on engine performance and engine efficiency. This means that material properties such as fatigue resistance need to be improved. Shot peening is often used to improve the fatigue resistance of components and the benefits of shot peening are associated with the induced compressive surface stresses and surface hardening. How different shot peening parameters can affect fatigue strength of grey and compact graphite iron has been investigated within the project underlying this thesis. To do this, X-ray diffraction (XRD) was utilized for residual stress measurements, scanning electron microscopy (SEM) for microstructural characterizations and mechanical fatigue testing for mechanical quantifications. The ultimate aim of this work has been to increase the fatigue resistance of cast iron by residual stress optimization. XRD measurements and SEM examinations revealed that the shot peening parameters shot size and peening intensity significantly influence residual stresses and surface deformation. Residual stress profiles, similar to the one general considered to improve the fatigue strength in steels, were obtained for both grey and compact graphite iron. Uniaxial push-pull fatigue testing on grey iron with these shot peening parameters reduced the fatigue strength with 15–20 %. The negative effect is likely related to surface damage associated with over peening and relatively high subsurface tensile residual stresses. With very gentle shot peening parameters, the uniaxial fatigue strength were unaltered from the base material but when subjected to bending fatigue an increase in fatigue strength were observed. An alternative way to increase the fatigue strength was to conduct a 30 min annealing heat treatment at 285 XC which increased the fatigue strength by almost 10 % in uniaxial loading. The improvement could be an effect of favourable precipitates forming during the annealing, which could hinder dislocation movement during fatigue. Measuring residual stresses using XRD and the sin2 -method demands accurate X-ray elastic constants (XEC) for meticulous stress analysis. The XEC referred to as 1~2s2 should therefore always be calibrated for the specific material used. The experiments conducted revealed that the XEC value is independent of the testing method used in this work. A small correction from the theoretical value should be applied when the material contains small amounts of residual stresses. The amount of residual stresses has a great impact on the XEC and thus on the stress analysis. Concluding that proper analysis of residual stresses in cast iron is not straight forward.

Book Shot Peening

    Book Details:
  • Author : Lothar Wagner
  • Publisher : John Wiley & Sons
  • Release : 2003-08-08
  • ISBN : 9783527305377
  • Pages : 592 pages

Download or read book Shot Peening written by Lothar Wagner and published by John Wiley & Sons. This book was released on 2003-08-08 with total page 592 pages. Available in PDF, EPUB and Kindle. Book excerpt: Shot peening has been proved to be a powerful instrument in enhancing the resistance of materials to various kinds of stress-induced damage, particularly against damage due to cyclic loading (fatigue) in air or in aggressive environments. As shot peening can be used for a wide variety of structural components irrespective of shape and dimensions, the number of shot peening applications in many industrial branches is increasing. The use of peen forming as a technique to form large metal parts into complicated shapes is also increasing, particularly in the aerospace industry. The Conference covers all aspects of the Science, Technology and Application of Shot Peening, and was intended to attract users, manufacturers as well as scientists working in the field of "Materials Treatment by Shot Peening". Emphasis was put on the current state of knowledge and research. This book offers scientists and engineers an unique opportunity to update their knowledge on shot peening.

Book Fatigue of Metals

Download or read book Fatigue of Metals written by P. G. Forrest and published by Elsevier. This book was released on 2013-10-22 with total page 436 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fatigue of Metals provides a general account of the failure of metals due to fatigue, a subject of great practical importance in the field of engineering and metallurgy. The book covers a wide range of topics on the study of the fatigue of metals. The text presents in the first three chapters the characteristics and detection of fatigue fractures; methods of fatigue testing; and the fatigue strengths of different materials. The resistance of materials to fatigue under complex stress; the determination and effects of stress concentration; influence of surface treatment on fatigue strength; and effects of corrosion and temperature are also studied in detail. In relation to the previous chapters of fatigue information, a chapter is devoted to engineering design to prevent fatigue. The last two chapters provide a brief historical survey of the developments of the study of the mechanism of fatigue and fatigue of non-metallic materials such as wood, plastic, rubber, glass, and concrete. Mechanical engineers, designers, metallurgists, researchers, and students will find the book as a good reference material.

Book Fatigue and Corrosion in Metals

Download or read book Fatigue and Corrosion in Metals written by Pietro Paolo Milella and published by Springer Nature. This book was released on with total page 965 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Bibliography on the Fatigue of Materials  Components and Structures

Download or read book Bibliography on the Fatigue of Materials Components and Structures written by J. Y. Mann and published by Elsevier. This book was released on 2016-02-26 with total page 327 pages. Available in PDF, EPUB and Kindle. Book excerpt: Bibliography on the Fatigue of Materials, Components and Structures: 1838-1950 is a bibliographic guide to references on the fatigue of materials, components, and structures. The materials listed in this bibliography were published between 1838 and 1950 and include abstracting journals and references that have appeared in papers and books. The references in this bibliography are listed chronologically according to their year of publication and alphabetically in each year according to the name of the first author. Papers without specific authors are listed at the conclusion of the alphabetical section of each year. In order to provide easy access to particular subject matter, the bibliography includes a comprehensive Subject Index and an Author Index. Abbreviations are extensively used for the titles of journals and other publications. Topics covered include changes in the internal structure of iron; causes of axle failures in locomotives, tenders, and wagons and how to avoid them; the behavior of metals under repeated stress; the resistance of steel to vibration; heat treatment and fatigue of steel; and the effect of strain on railway axles. This volume will be a useful resource for students, engineers, metallurgists, and research workers.

Book The Fatigue of Metals

    Book Details:
  • Author : University of Nottingham. Depts. of Civil and Mechanical Engineering
  • Publisher :
  • Release : 1955
  • ISBN :
  • Pages : 390 pages

Download or read book The Fatigue of Metals written by University of Nottingham. Depts. of Civil and Mechanical Engineering and published by . This book was released on 1955 with total page 390 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Experimental and Applied Mechanics  Volume 6

Download or read book Experimental and Applied Mechanics Volume 6 written by Nancy Sottos and published by Springer. This book was released on 2014-08-02 with total page 202 pages. Available in PDF, EPUB and Kindle. Book excerpt: Experimental and Applied Mechanics, Volume 6: Proceedings of the 2014 Annual Conference on Experimental and Applied Mechanics, the sixth volume of eight from the Conference, brings together contributions to important areas of research and engineering. The collection presents early findings and case studies on a wide range of topics, including: Advances in Residual Stress Measurement Methods Residual Stress Effects on Material Performance Inverse Problems and Hybrid Techniques Thermoelastic Stress Analysis Infrared Techniques Research in Progress Applications in Experimental Mechanics

Book Fracture  Fatigue  Failure  and Damage Evolution  Volume 5

Download or read book Fracture Fatigue Failure and Damage Evolution Volume 5 written by Jay Carroll and published by Springer. This book was released on 2014-08-21 with total page 249 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fracture, Fatigue, Failure and Damage Evolution, Volume 5: Proceedings of the 2014 Annual Conference on Experimental and Applied Mechanics, the fifth volume of eight from the Conference, brings together contributions to this important area of research and engineering. The collection presents early findings and case studies on a wide range of areas, including: Mixed Mode Fracture I: Emphasis on Modeling Mixed Mode Fracture II: Emphasis on Experimental Measurements Full-Field Measurements of Fracture Microscale & Microstructural Effects on Mechanical Behavior I: Nanoscale Effects Microscale & Microstructural Effects on Mechanical Behavior II: MEMS Microscale & Microstructural Effects on Mechanical Behavior III: Microstructure Microscale & Microstructural Effects on Mechanical Behavior IV: Shape Memory Alloys Fracture & Fatigue of Composites Fracture & Fatigue for Engineering Applications Wave-Based Techniques in Fracture & Fatigue I Wave-Based Techniques in Fracture & Fatigue II: Acoustic Emissions

Book Product Integrity and Reliability in Design

Download or read book Product Integrity and Reliability in Design written by John W. Evans and published by Springer Science & Business Media. This book was released on 2011-06-28 with total page 411 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book develops the root-cause approach to reliability - often referred to as "physics of failure" in the reliability engineering field. It approaches the subject from the point of view of a process and integrates the necessary methods to support that process. The book can be used to teach first- or second-year postgraduate students in mechanical, electrical, manufacturing and materials engineering about addressing issues of reliability during product development. It will also serve practicing engineers involved in the design and development of electrical and mechanical components and systems, as a reference.

Book IIW Recommendations On Methods for Improving the Fatigue Strength of Welded Joints

Download or read book IIW Recommendations On Methods for Improving the Fatigue Strength of Welded Joints written by P J Haagensen and published by Woodhead Publishing. This book was released on 2013-01-25 with total page 90 pages. Available in PDF, EPUB and Kindle. Book excerpt: The weld toe is a primary source of fatigue cracking because of the severity of the stress concentration it produces. Weld toe improvement can increase the fatigue strength of new structures significantly. It can also be used to repair or upgrade existing structures. However, in practice there have been wide variations in the actual improvements in fatigue strength achieved. Based on an extensive testing programme organised by the IIW, this report reviews the main methods for weld toe improvement to increase fatigue strength: burr grinding, TIG dressing and hammer and needle peening. The report provides specifications for the practical use of each method, including equipment, weld preparation and operation. It also offers guidance on inspection, quality control and training as well as assessments of fatigue strength and thickness effects possible with each technique. IIW recommendations on methods for improving the fatigue strength of welded joints will allow a more consistent use of these methods and more predictable increases in fatigue strength. Provides specifications for the practical use of each weld toe method, including equipment, weld preparation and operation Offers guidance on inspection, quality control and training, as well as assessments of fatigue strength and thickness effects possible with each technique This report will allow a more consistent use of these methods and more predictable increases in fatigue strength

Book NASA Reference Publication

Download or read book NASA Reference Publication written by and published by . This book was released on 1977 with total page 504 pages. Available in PDF, EPUB and Kindle. Book excerpt: