Download or read book Short Run SPC for Manufacturing and Quality Professionals written by William A. Levinson and published by CRC Press. This book was released on 2022-09-07 with total page 99 pages. Available in PDF, EPUB and Kindle. Book excerpt: On the manufacturing shop floor, the principle of "value comes from the production of parts rather than charts" crucially applies when using practical statistical process control (SPC). The production worker should need to enter only a sample’s measurements to get immediately actionable information as to whether corrective action (e.g., as defined by a control plan’s reaction plan) is necessary for an out-of-control situation, and should not have to perform any calculations, draw control charts, or use sophisticated statistical software. This book’s key benefit for readers consists of spreadsheet-deployable solutions with all the mathematical precision of a vernier along with the simplicity of a stone ax. Traditional SPC relies on the assumption that sufficient data are available with which to estimate the process parameters and set suitable control limits. Many practical applications involve, however, short production runs for which no process history is available. There are nonetheless tested and practical control methods such as PRE-Control and short-run SPC that use the product specifications to set appropriate limits. PRE-Control relies solely on the specification limits while short-run SPC starts with the assumption that the process is capable—that is, at least a 4-sigma process, and works from there to set control limits. Cumulative Sum (CUSUM) and exponentially weighted moving average (EWMA) charts also can be used for this purpose. Specialized charts can also track multiple part characteristics, and parts with different specifications, simultaneously. This is often useful, for example, where the same tool is engaged in mixed-model production. Readers will be able to deploy practical and simple control charts for production runs for which no prior history is available and control the processes until enough data accumulate to enable the traditional methods (assuming it ever does). They will be able to track multiple product features with different specifications and also control mixed-model applications in which a tool generates very short runs of parts with different specifications. The methods will not require software beyond readily available spreadsheets, nor will they require specialized tables that are not widely available. Process owners and quality engineers will be able to perform all supporting calculations in Microsoft Excel, and without the need for advanced software.

Download or read book Introduction to Statistical Quality Control written by Douglas C. Montgomery and published by Wiley Global Education. This book was released on 2019-11-06 with total page 771 pages. Available in PDF, EPUB and Kindle. Book excerpt: Once solely the domain of engineers, quality control has become a vital business operation used to increase productivity and secure competitive advantage. Introduction to Statistical Quality Control offers a detailed presentation of the modern statistical methods for quality control and improvement. Thorough coverage of statistical process control (SPC) demonstrates the efficacy of statistically-oriented experiments in the context of process characterization, optimization, and acceptance sampling, while examination of the implementation process provides context to real-world applications. Emphasis on Six Sigma DMAIC (Define, Measure, Analyze, Improve and Control) provides a strategic problem-solving framework that can be applied across a variety of disciplines. Adopting a balanced approach to traditional and modern methods, this text includes coverage of SQC techniques in both industrial and non-manufacturing settings, providing fundamental knowledge to students of engineering, statistics, business, and management sciences. A strong pedagogical toolset, including multiple practice problems, real-world data sets and examples, and incorporation of Minitab statistics software, provides students with a solid base of conceptual and practical knowledge.

Download or read book SPC Methods for Quality Improvement written by C. P. Quesenberry and published by . This book was released on 1997-04 with total page 712 pages. Available in PDF, EPUB and Kindle. Book excerpt: SPC METHODS FOR QUALITY IMPROVEMENT A comprehensive, applications-oriented guide to classical and cutting-edge SPC tools and techniques Written by a leading innovator in the field, SPC Methods for Quality Improvement provides a complete blueprint for integrating SPC methods into the manufacturing process. It explains methods for improving existing SPC systems and describes cutting-edge techniques that enable managers to develop full-fledged SPC systems in industries that traditionally were considered off-limits to this type of statistical analysis. The only guide to SPC geared exclusively to the practical concerns of manufacturing professionals, it translates statistical/mathematical concepts into real-world applications with the help of dozens of case studies and examples drawn from a variety of industries. SPC Methods for Quality Improvement is also a superb introductory text for students and newcomers to SPC. The author patiently introduces readers to essential SPC concepts and procedures and provides methodical, step-by-step instruction in the proper use of SPC tools and techniques. In the 1920s and 30s, Walter Shewhart of Bell Telephone Laboratories developed Statistical Process Control (SPC) as a means of analyzing manufacturing processes at the shop-floor level. Shewhart and his disciples—most notably W. Edwards Deming, father of total quality management—realized that SPC provided a sophisticated tool for assessing and improving quality at all levels. SPC, therefore, was the backbone of the quality management revolution of the 1980s and 90s. Yet, until now, there was no comprehensive, practical guide to SPC methods for engineers and managers working in manufacturing. SPC Methods for Quality Improvement fills that vacuum with complete coverage of SPC concepts, tools, and techniques geared to the practical concerns of manufacturing professionals. Dr. Charles Quesenberry introduces all statistical/mathematical essentials and carefully explains the rationale behind each concept. He employs vivid case studies to show how these concepts translate into real-world applications. Using examples drawn from a broad array of industries—from semiconductors to food processing, biomedical engineering to education—he deftly illustrates how SPC methods can streamline the manufacturing process and improve product quality. SPC Methods for Quality Improvement provides detailed, step-by-step guidance on the uses of both classical and second-generation SPC methods. Among cutting-edge methods described are those for charting processes without prior data, charting processes from start-up, and charting short runs with known false alarm rates. Readers also learn methods for studying the form of a reference distribution; how to use transformations to Q-statistics for various models; how to treat data from skewed distributions; and new ways of treating regression, multivariate, and autocorrelated data. An excellent text/primer for students and those new to SPC, SPC Methods for Quality Improvement is also a valuable guide for industrial and production engineers and managers who wish to improve existing SPC systems or to introduce SPC methods into industries where they were once inapplicable.

Download or read book Statistical Process Control for Managers written by Victor E. Sower and published by Business Expert Press. This book was released on 2014-08-31 with total page 176 pages. Available in PDF, EPUB and Kindle. Book excerpt: If you have been frustrated by very technical statistical process control (SPC) training materials, then this is the book for you. This book focuses on how SPC works and why managers should consider using it in their operations. It provides you with a conceptual understanding of SPC so that appropriate decisions can be made about the benefits of incorporating SPC into the process management and quality improvement processes. Today, there is little need to make the necessary calculations by hand, so the author utilizes Minitab and NWA Quality Analyst—two of the most popular statistical analysis software packages on the market. Links are provided to the home pages of these software packages where trial versions may be downloaded for evaluation and trial use. The book also addresses the question of why SPC should be considered for use, the process of implementing SPC, how to incorporate SPC into problem identification, problem solving, and the management and improvement of processes, products, and services.

Download or read book Statistical Process Control written by Robert James Oakland and published by Routledge. This book was released on 2018-10-08 with total page 430 pages. Available in PDF, EPUB and Kindle. Book excerpt: The business, commercial and public-sector world has changed dramatically since John Oakland wrote the first edition of Statistical Process Control – a practical guide in the mid-eighties. Then people were rediscovering statistical methods of ‘quality control’ and the book responded to an often desperate need to find out about the techniques and use them on data. Pressure over time from organizations supplying directly to the consumer, typically in the automotive and high technology sectors, forced those in charge of the supplying production and service operations to think more about preventing problems than how to find and fix them. Subsequent editions retained the ‘took kit’ approach of the first but included some of the ‘philosophy’ behind the techniques and their use. The theme which runs throughout the 7th edition is still processes - that require understanding, have variation, must be properly controlled, have a capability, and need improvement - the five sections of this new edition. SPC never has been and never will be simply a ‘took kit’ and in this book the authors provide, not only the instructional guide for the tools, but communicate the management practices which have become so vital to success in organizations throughout the world. The book is supported by the authors' extensive and latest consulting work within thousands of organisations worldwide. Fully updated to include real-life case studies, new research based on client work from an array of industries, and integration with the latest computer methods and Minitab software, the book also retains its valued textbook quality through clear learning objectives and end of chapter discussion questions. It can still serve as a textbook for both student and practicing engineers, scientists, technologists, managers and for anyone wishing to understand or implement modern statistical process control techniques.

Download or read book Cumulative Sum Charts and Charting for Quality Improvement written by Douglas M. Hawkins and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 259 pages. Available in PDF, EPUB and Kindle. Book excerpt: Covering CUSUMs from an application-oriented viewpoint, while also providing the essential theoretical underpinning, this is an accessible guide for anyone with a basic statistical training. The text is aimed at quality practitioners, teachers and students of quality methodologies, and people interested in analysis of time-ordered data. Further support is available from a Web site containing CUSUM software and data sets.

Download or read book Essential Statistical Concepts for the Quality Professional written by D. H. Stamatis and published by CRC Press. This book was released on 2012-05-02 with total page 512 pages. Available in PDF, EPUB and Kindle. Book excerpt: The essence of any root cause analysis in our modern quality thinking is to go beyond the actual problem. This means not only do we have to fix the problem at hand but we also have to identify why the failure occurred and what was the opportunity to apply the appropriate knowledge to avoid the problem in the future. Essential Statistical Concepts for the Quality Professional offers a new non-technical statistical approach to quality for effective improvement and productivity by focusing on very specific and fundamental methodologies and tools for the future. Written by an expert with more than 30 years of experience in management, quality training, and consulting, the book examines the fundamentals of statistical understanding, and by doing so demonstrates the importance of using statistics in the decision making process. The author points out pitfalls to keep in mind when undertaking an experiment for improvement and explains how to use statistics in improvement endeavors. He discusses data interpretation, common tests and confidence intervals, and how to plan experiments for improvement. The book expands the notion of experimentation by dealing with mathematical models such as regression to optimize the improvement and understand the relationship between several factors. It emphasizes the need for sampling and introduces specific techniques to make sure accuracy and precision of the data is appropriate and applicable for the study at hand. The author’s approach is somewhat new and unique; however, he details tools and methodologies that can be used to evaluate the system for prevention. These tools and methodologies focus on structured, repeatable processes that can be instrumental in finding real, fixable causes of the human errors and equipment failures that lead to quality issues.

Download or read book Managing Controlling and Improving Quality written by Douglas C. Montgomery and published by Wiley. This book was released on 2010-04-12 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents an organized approach to quality management, control, and improvement. Because quality problems usually are the outcome of uncontrolled or excessive variability, statistical tools and other analytical methods play an important role in solving these problems. However, these techniques need to be implemented within a management structure that will ensure success. This text focuses on both the management structure and the statistical and analytical tools. It organizes and presents this material according to many years of teaching, research, and professional practice across a wide range of business and industrial settings.

Download or read book World Class Quality written by Keki R. Bhote and published by AMACOM Div American Mgmt Assn. This book was released on 1999 with total page 512 pages. Available in PDF, EPUB and Kindle. Book excerpt: This revised, expanded best-seller is a powerful new tool kit for the 21st century.

Download or read book Statistical Process Control for the Food Industry written by Sarina A. Lim and published by John Wiley & Sons. This book was released on 2019-02-25 with total page 194 pages. Available in PDF, EPUB and Kindle. Book excerpt: A comprehensive treatment for implementing Statistical Process Control (SPC) in the food industry This book provides managers, engineers, and practitioners with an overview of necessary and relevant tools of Statistical Process Control, a roadmap for their implementation, the importance of engagement and teamwork, SPC leadership, success factors of the readiness and implementation, and some of the key lessons learned from a number of food companies. Illustrated with numerous examples from global real-world case studies, this book demonstrates the power of various SPC tools in a comprehensive manner. The final part of the book highlights the critical challenges encountered while implementing SPC in the food industry globally. Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers explores the opportunities to deliver customized SPC training programs for local food companies. It offers insightful chapter covering everything from the philosophy and fundamentals of quality control in the food industry all the way up to case studies of SPC application in the food industry on both the quality and safety aspect, making it an excellent "cookbook" for the managers in the food industry to assess and initiating the SPC application in their respective companies. Covers concise and clear guidelines for the application of SPC tools in any food companies' environment Provides appropriate guidelines showing the organizational readiness level before the food companies adopt SPC Explicitly comments on success factors, motivations, and challenges in the food industry Addresses quality and safety issues in the food industry Presents numerous, global, real-world case studies of SPC in the food industry Statistical Process Control for the Food Industry: A Guide for Practitioners and Managers can be used to train upper middle and senior managers in improving food quality and reducing food waste using SPC as one of the core techniques. It's also an excellent book for graduate students of food engineering, food quality management and/or food technology, and process management.

Download or read book Statistical Process Control for Real World Applications written by William A. Levinson and published by CRC Press. This book was released on 2010-12-21 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: The normal or bell curve distribution is far more common in statistics textbooks than it is in real factories, where processes follow non-normal and often highly skewed distributions. Statistical Process Control for Real-World Applications shows how to handle non-normal applications scientifically and explain the methodology to suppliers and custom

Download or read book Fundamentals of Semiconductor Manufacturing and Process Control written by Gary S. May and published by John Wiley & Sons. This book was released on 2006-05-26 with total page 428 pages. Available in PDF, EPUB and Kindle. Book excerpt: A practical guide to semiconductor manufacturing from processcontrol to yield modeling and experimental design Fundamentals of Semiconductor Manufacturing and Process Controlcovers all issues involved in manufacturing microelectronic devicesand circuits, including fabrication sequences, process control,experimental design, process modeling, yield modeling, and CIM/CAMsystems. Readers are introduced to both the theory and practice ofall basic manufacturing concepts. Following an overview of manufacturing and technology, the textexplores process monitoring methods, including those that focus onproduct wafers and those that focus on the equipment used toproduce wafers. Next, the text sets forth some fundamentals ofstatistics and yield modeling, which set the foundation for adetailed discussion of how statistical process control is used toanalyze quality and improve yields. The discussion of statistical experimental design offers readers apowerful approach for systematically varying controllable processconditions and determining their impact on output parameters thatmeasure quality. The authors introduce process modeling concepts,including several advanced process control topics such asrun-by-run, supervisory control, and process and equipmentdiagnosis. Critical coverage includes the following: * Combines process control and semiconductor manufacturing * Unique treatment of system and software technology and managementof overall manufacturing systems * Chapters include case studies, sample problems, and suggestedexercises * Instructor support includes electronic copies of the figures andan instructor's manual Graduate-level students and industrial practitioners will benefitfrom the detailed exami?nation of how electronic materials andsupplies are converted into finished integrated circuits andelectronic products in a high-volume manufacturingenvironment. An Instructor's Manual presenting detailed solutions to all theproblems in the book is available from the Wiley editorialdepartment. An Instructor Support FTP site is also available.

Download or read book Measuring Process Capability written by Davis R. Bothe and published by McGraw-Hill Companies. This book was released on 1997 with total page 930 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Quality Beyond Six Sigma written by Ron Basu and published by Routledge. This book was released on 2012-06-14 with total page 200 pages. Available in PDF, EPUB and Kindle. Book excerpt: Six Sigma is a data-driven management system with near-perfect performance that is a statistical target of operating with no more that 3.4 defects per one million chances. Six sigma has both created avid interest and raised concerns among executives and its practioners. This is all very well for multinationals like Motorola or General Electric but how can it help small and medium-sized enterprises or the service industry? How do you ensure that solutions stick? Quality Beyond Six Sigma responds to this challenge and provides a practical implementation of the issues of Six Sigma, Lean Enterprise and Total Quality and aligns the 'hard' sigma message with the softer sustainable 'strategic issues'. The result is FIT SIGMA. The authors utilize major and minor case studies to support principles and learnings of FIT SIGMA and include review examples and self-assessment that underpin the sustainable process. The three major case studies are contributed by General Electric, Dow Chemical and Seagate Technology. Senior Executives and Managers of organizations of all types and sizes, Management Consultants and Students of all disciplines will find this book a stimulating guide to quality and operational excellence.

Download or read book Innovative Control Charting written by Stephen A. Wise and published by Quality Press. This book was released on 2006-06-30 with total page 291 pages. Available in PDF, EPUB and Kindle. Book excerpt: Designed for the quality professional with a basic understanding of traditional SPC, this book presents solutions for the problems encountered when trying to apply traditional control charting techniques in a complex manufacturing environment. Anyone using SPC who has felt limited by its traditional methods will find this book timely and beneficial. Along with basic SPC topics such as, control chart theories, process capability studies, data collection strategies, and sampling, this book concentrates on describing tools which solve the limitations of traditional SPC techniques. Specifically designed for those who face the challenges of limited data collection opportunities, small production runs, multiple characteristics, and demanding manufacturing situations, Innovative Control Charting will become a favorite, modern SPC reference. Benefits: Discover how SPC can be effectively applied even with complex parts, numerous part dimensions, similar but different characteristics, and small lot sizes. Learn how to overcome the three main limitations of traditional SPC techniques. Explore new SPC techniques in a step-by-step analysis approach using real-life examples.

Download or read book Manufacturing Systems written by National Academy of Engineering and published by National Academies Press. This book was released on 1992-02-01 with total page 282 pages. Available in PDF, EPUB and Kindle. Book excerpt: Some 70 percent of U.S. manufacturing output currently faces direct foreign competition. While American firms understand the individual components of their manufacturing processes, they must begin to work with manufacturing systems to develop world-class capabilities. This new book identifies principles-termed foundations-that have proved effective in improving manufacturing systems. Authored by an expert panel, including manufacturing executives, the book provides recommendations for manufacturers, leading to specific action in three areas: Management philosophy and practice. Methods used to measure and predict the performance of systems. Organizational learning and improving system performance through technology. The volume includes in-depth studies of several key issues in manufacturing, including employee involvement and empowerment, using learning curves to improve quality, measuring performance against that of the competition, focusing on customer satisfaction, and factory modernization. It includes a unique paper on jazz music as a metaphor for participative manufacturing management. Executives, managers, engineers, researchers, faculty, and students will find this book an essential tool for guiding this nation's businesses toward developing more competitive manufacturing systems.

Download or read book Understanding Variation written by Donald J. Wheeler and published by . This book was released on 1993 with total page 156 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides techniques to become numerically literate and able to understand and digest data.