Download or read book Laser Powder Bed Fusion Processing and Heat Treatment of Ni base Superalloys written by Abdul Shaafi Shaikh and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Superalloys written by Matthew J. Donachie and published by ASM International. This book was released on 2002 with total page 439 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers virtually all technical aspects related to the selection, processing, use, and analysis of superalloys. The text of this new second edition has been completely revised and expanded with many new figures and tables added. In developing this new edition, the focus has been on providing comprehensive and practical coverage of superalloys technology. Some highlights include the most complete and up-to-date presentation available on alloy melting. Coverage of alloy selection provides many tips and guidelines that the reader can use in identifying an appropriate alloy for a specific application. The relation of properties and microstructure is covered in more detail than in previous books.

Download or read book Additive Manufacturing Applications for Metals and Composites written by Balasubramanian, K.R. and published by IGI Global. This book was released on 2020-06-19 with total page 348 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.

Download or read book Welding Metallurgy and Weldability of Nickel Base Alloys written by John C. Lippold and published by John Wiley & Sons. This book was released on 2011-09-20 with total page 370 pages. Available in PDF, EPUB and Kindle. Book excerpt: The most up-to-date coverage of welding metallurgy aspects and weldability issues associated with Ni-base alloys Welding Metallurgy and Weldability of Nickel-Base Alloys describes the fundamental metallurgical principles that control the microstructure and properties of welded Ni-base alloys. It serves as a practical how-to guide that enables engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to ensure that failures are avoided during fabrication and service. Chapter coverage includes: Alloying additions, phase diagrams, and phase stability Solid-solution strengthened Ni-base alloys Precipitation strengthened Ni-base alloys Oxide dispersion strengthened alloys and nickel aluminides Repair welding of Ni-base alloys Dissimilar welding Weldability testing High-chromium alloys used in nuclear power applications With its excellent balance between the fundamentals and practical problem solving, the book serves as an ideal reference for scientists, engineers, and technicians, as well as a textbook for undergraduate and graduate courses in welding metallurgy.

Download or read book Superalloys 2020 written by Sammy Tin and published by Springer Nature. This book was released on 2020-08-28 with total page 1098 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 14th International Symposium on Superalloys (Superalloys 2020) highlights technologies for lifecycle improvement of superalloys. In addition to the traditional focus areas of alloy development, processing, mechanical behavior, coatings, and environmental effects, this volume includes contributions from academia, supply chain, and product-user members of the superalloy community that highlight technologies that contribute to improving manufacturability, affordability, life prediction, and performance of superalloys.

Download or read book Alloy Design and Characterization of Strengthened Nickel based Superalloys for Additive Manufacturing written by Jinghao Xu and published by Linköping University Electronic Press. This book was released on 2021-01-28 with total page 63 pages. Available in PDF, EPUB and Kindle. Book excerpt: Nickel-based superalloys, an alloy system bases on nickel as the matrix element with the addition of up to 10 more alloying elements including chromium, aluminum, cobalt, tungsten, molybdenum, titanium, and so on. Through the development and improvement of nickel-based superalloys in the past century, they are well proved to show excellent performance at the elevated service temperature. Owing to the combination of extraordinary high-temperature mechanical properties, such as monotonic and cyclic deformation resistance, fatigue crack propagation resistance; and high-temperature chemical properties, such as corrosion and oxidation resistance, phase stability, nickel-based superalloys are widely used in the critical hot-section components in aerospace and energy generation industries. The success of nickel-based superalloy systems attributes to both the well-tailored microstructures with the assistance of carefully doped alloying elements, and the intently developed manufacturing processes. The microstructure of the modern nickel-based superalloys consists of a two-phase configuration: the intermetallic precipitates (Ni,Co)3(Al,Ti,Ta) known as γ′ phase dispersed into the austenite γ matrix, which is firstly introduced in the 1940s. The recently developed additive manufacturing (AM) techniques, acting as the disruptive manufacturing process, offers a new avenue for producing the nickel-based superalloy components with complicated geometries. However, γ′ strengthened nickel-based superalloys always suffer from the micro-cracking during the AM process, which is barely eliminated by the process optimization. On this basis, the new compositions of γ′ strengthened nickel-based superalloy adapted to the AM process are of great interest and significance. This study sought to design novel γ′ strengthened nickel-based superalloys readily for AM process with limited cracking susceptibility, based on the understanding of the cracking mechanisms. A two-parameter model is developed to predict the additive manufacturability for any given composition of a nickel-based superalloy. One materials index is derived from the comparison of the deformation-resistant capacity between dendritic and interdendritic regions, while another index is derived from the difference of heat resistant capacity of these two spaces. By plotting the additive manufacturability diagram, the superalloys family can be categorized into the easy-to-weld, fairly-weldable, and non-weldable regime with the good agreement of the existed knowledge. To design a novel superalloy, a Cr-Co-Mo-W-Al-Ti-Ta-Nb-Fe-Ni alloy family is proposed containing 921,600 composition recipes in total. Through the examination of additive manufacturability, undesired phase formation propensity, and the precipitation fraction, one composition of superalloy, MAD542, out of the 921,600 candidates is selected. Validation of additive manufacturability of MAD542 is carried out by laser powder bed fusion (LPBF). By optimizing the LPBF process parameters, the crack-free MAD542 part is achieved. In addition, the MAD542 superalloy shows great resistance to the post-processing treatment-induced cracking. During the post-processing treatment, extensive annealing twins are promoted to achieve the recrystallization microstructure, ensuring the rapid reduction of stored energy. After ageing treatment, up to 60-65% volume fraction of γ′ precipitates are developed, indicating the huge potential of γ′ formation. Examined by the high-temperature slow strain rate tensile and constant loading creep testing, the MAD542 superalloy shows superior strength than the LPBF processed and hot isostatic pressed plus heat-treated IN738LC superalloy. While the low ductility of MAD542 is existed, which is expected to be improved by modifying the post-processing treatment scenarios and by the adjusting building direction in the following stages of the Ph.D. research. MAD542 superalloy so far shows both good additive manufacturability and mechanical potentials. Additionally, the results in this study will contribute to a novel paradigm for alloy design and encourage more γ′-strengthened nickel-based superalloys tailored for AM processes in the future.

Download or read book Laser Powder Bed Fusion of Precipitation hardened Rene 41 and Rene 77 Nickel Base Superalloys written by Sila Atabay and published by . This book was released on 2022 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: "Laser powder bed fusion (LPBF) is a promising technology that enables production of complex parts with unique freedom in design and short lead times. For applications requiring high strength and high temperature resistance, Ni-base superalloys are the primary choice of materials. Although variety of superalloys can be produced through LPBF, most high strength alloys are prone to cracking and considered difficult to weld. The main objective of this research is to assess the processability of precipitation hardenable Ni-base superalloys by LPBF. For this purpose, processing of two different precipitation hardenable alloys, Rene 41 (R41) having a fair weldability and Rene 77 (R77) categorized as difficult to weld, are studied along with their microstructural development and mechanical properties. First, R41 alloy was produced by LPBF, and its microstructural evolution was investigated. Crack-free, dense samples were produced upon parameter optimization. The as-built (AB) microstructure revealed columnar grains with a preferred orientation along 100 direction. [gamma]' precipitation was suppressed due to high cooling rates in LPBF. Afterwards, the samples were subjected to the standard heat treatment (HT). Even though the grain morphology was similar to the AB sample, formation of carbide particles was observed along with the precipitation of [gamma]' after the HT. Mechanical properties of the samples both in AB and HT state was characterized. Results proved that when standard HT is applied to the LPBF fabricated R41 parts, the measured room temperature (RT) strength and elongation meet the AMS specifications. Effect of build direction on the mechanical properties was also studied. Since the microstructure obtained after LPBF is very different compared to the conventional processing techniques, suitability of the commercially applied HT cycles has to be studied. Hence, additional HTs were applied to understand the effect of different solutionizing temperatures on the development of microstructure and mechanical properties. Detailed microstructural analysis were conducted after each HT. These analyses revealed that for HT above the [gamma]' solvus temperature, resulted in the precipitation of [gamma]' and carbide phases similarly to the sub-solvus HT but with a different size distribution and morphology. However, formation of an equiaxed grain morphology with random orientation was detected. Furthermore, tensile properties were tested at 760°C. YS and UTS values obtained for AB, sub-solvus and super-solvus HT samples were on par with the wrought and HT alloys reported in literature. However, the measured elongation and deformation behaviors showed significant differences. The columnar grain morphology of the sub-solvus HT sample led to the highest elongation while the microstructure obtained after super-solvus treatment had the highest work hardening rate during deformation. Finally, the knowledge gained from R41 was used to study the manufacturability of the R77 alloy. This alloy is more prone to cracking during fabrication due to its higher content of alloying elements. Elimination of cracking in a difficult to weld alloy solely by parameter optimization was proven possible with LPBF of R77. Furthermore, these crack-free structures were maintained upon a modified version of the standard HT. Detailed microstructural characterization of AB and HT samples were conducted similarly to the R41. In this case, presence of extremely fine [gamma]' precipitates were identified after LPBF, and a bimodal distribution of precipitates was developed following the HT. Tensile properties for both conditions were tested at RT and 810 °C and the results were compared with wrought counterparts and with other difficult to weld alloys fabricated by LPBF. The deformation behavior of the samples in both conditions changed with the temperature. AB sample showed significant hardening whereas, the HT one had improved elongation due to thermally activated microtwinning"--

Download or read book Superalloys 2012 written by Eric S. Huron and published by John Wiley & Sons. This book was released on 2012-10-02 with total page 952 pages. Available in PDF, EPUB and Kindle. Book excerpt: A superalloy, or high-performance alloy, is an alloy that exhibits excellent mechanical strength at high temperatures. Superalloy development has been driven primarily by the aerospace and power industries. This compilation of papers from the Twelfth International Symposium on Superalloys, held from September 9-13, 2012, offers the most recent technical information on this class of materials.

Download or read book Nickel Cobalt and Their Alloys written by Joseph R. Davis and published by ASM International. This book was released on 2000-01-01 with total page 450 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a comprehensive guide to the compositions, properties, processing, performance, and applications of nickel, cobalt, and their alloys. It includes all of the essential information contained in the ASM Handbook series, as well as new or updated coverage in many areas in the nickel, cobalt, and related industries.

Download or read book Welding Metallurgy and Weldability written by John C. Lippold and published by John Wiley & Sons. This book was released on 2014-11-24 with total page 418 pages. Available in PDF, EPUB and Kindle. Book excerpt: Describes the weldability aspects of structural materials used in a wide variety of engineering structures, including steels, stainless steels, Ni-base alloys, and Al-base alloys Welding Metallurgy and Weldability describes weld failure mechanisms associated with either fabrication or service, and failure mechanisms related to microstructure of the weldment. Weldability issues are divided into fabrication and service related failures; early chapters address hot cracking, warm (solid-state) cracking, and cold cracking that occur during initial fabrication, or repair. Guidance on failure analysis is also provided, along with examples of SEM fractography that will aid in determining failure mechanisms. Welding Metallurgy and Weldability examines a number of weldability testing techniques that can be used to quantify susceptibility to various forms of weld cracking. Describes the mechanisms of weldability along with methods to improve weldability Includes an introduction to weldability testing and techniques, including strain-to-fracture and Varestraint tests Chapters are illustrated with practical examples based on 30 plus years of experience in the field Illustrating the weldability aspects of structural materials used in a wide variety of engineering structures, Welding Metallurgy and Weldability provides engineers and students with the information needed to understand the basic concepts of welding metallurgy and to interpret the failures in welded components.

Download or read book Additively Manufactured Inconel 718 written by Dunyong Deng and published by Linköping University Electronic Press. This book was released on 2018-01-24 with total page 69 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM), also known as 3D printing, has gained significant interest in aerospace, energy, automotive and medical industries due to its capabilities of manufacturing components that are either prohibitively costly or impossible to manufacture by conventional processes. Among the various additive manufacturing processes for metallic components, electron beam melting (EBM) and selective laser melting (SLM) are two of the most widely used powder bed based processes, and have shown great potential for manufacturing high-end critical components, such as turbine blades and customized medical implants. The futures of the EBM and SLM are doubtlessly promising, but to fully realize their potentials there are still many challenges to overcome. Inconel 718 (IN718) is a nickel-base superalloy and has impressive combination of good mechanical properties and low cost. Though IN718 is being mostly used as a turbine disk material now, the initial introduction of IN718 was to overcome the poor weldability of superalloys in 1960s, since sluggish precipitation of strengthening phases ?’/?’’ enables good resistance to strain-age cracking during welding or post weld heat treatment. Given the similarity between AM and welding processes, IN718 has been widely applied to the metallic AM field to facilitate the understandings of process-microstructure-property relationships. The work presented in this licentiate thesis aims to better understand microstructures and mechanical properties EBM and SLM IN718, which have not been systematically investigated. Microstructures of EBM and SLM IN718 have been characterized with scanning electron microscopy (SEM), transmission electron microscopy (TEM) and correlated with the process conditions. Monotonic mechanical properties (e.g., Vickers microhardness and tensile properties) have also been measured and rationalized with regards to the microstructure evolutions before and after heat treatments. For EBM IN718, the results show the microstructure is not homogeneous but dependant on the location in the components, and the anisotropic mechanical properties are probably attributed to alignment of porosities rather than texture. Post heat treatment can slightly increase the mechanical strength compared to the as-manufactured condition but does not alter the anisotropy. SLM IN718 shows significantly different microstructure and mechanical properties to EBM IN718. The as-manufactured SLM IN718 has very fine dendritic microstructure and Laves phases in the interdendrites, and is “work-hardened” by the residual strains and dislocations present in the material. Mechanical properties are different between horizontally and vertically built samples, and heat treatment can minimize this difference. Results from this licentiate thesis provide the basis for the further research on the cyclic mechanical properties of EBM and SLM IN718, which would be the focus of following phase of the Ph.D. research.

Download or read book Laser Cladding of Metals written by Pasquale Cavaliere and published by Springer Nature. This book was released on 2020-11-05 with total page 444 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.

Download or read book Metal Additive Manufacturing written by Dyuti Sarker and published by John Wiley & Sons. This book was released on 2021-10-26 with total page 624 pages. Available in PDF, EPUB and Kindle. Book excerpt: METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.

Download or read book Superalloys written by Elihu F. Bradley and published by ASM International(OH). This book was released on 1988 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Grain Boundary Migration in Metals written by Gunter Gottstein and published by CRC Press. This book was released on 1999-06-17 with total page 454 pages. Available in PDF, EPUB and Kindle. Book excerpt: The behavior of adjacent materials at the boundary where they meet is an essential aspect of creating new engineering materials. Grain Boundary Migration in Metals is an authoritative account of the physics of grain boundary motion, written by two highly respected researchers. They provide a comprehensive overview of current knowledge regarding the migration process and how it affects microstructure evolution, focusing their treatment exclusively on the properties and behavior of grain boundaries with well defined geometry and crystallography. With their emphasis on applications-such as the characterization of microstructure and texture, recrystallization, and grain growth-the authors effectively fill the gap between the physics of grain boundary motion and its engineering practicality. The need for better microstructural design motivates permanent thrust for research in the field, and continued rapid progress appears inevitable. Grain Boundary Migration in Metals provides a solid foundation in the phenomena and serves as a valuable reference for professionals in materials science, solid state physics, and any industry engaged in metals production and the heat treatment of metals and alloys.

Download or read book Additive Manufacturing of Metals The Technology Materials Design and Production written by Li Yang and published by Springer. This book was released on 2017-05-11 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Download or read book The Superalloys written by Roger C. Reed and published by Cambridge University Press. This book was released on 2008-07-31 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: Superalloys are unique high-temperature materials used in gas turbine engines, which display excellent resistance to mechanical and chemical degradation. This book introduces the metallurgical principles which have guided their development. Suitable for graduate students and researchers, it includes exercises and additional resources at www.cambridge.org/9780521859042.