Download or read book Improving Machinery Reliability written by Heinz P. Bloch and published by Gulf Professional Publishing. This book was released on 1998-09-18 with total page 708 pages. Available in PDF, EPUB and Kindle. Book excerpt: Requirements specifications. Vendor selection and bid conditioning. Machinery reliability audits and reviews. Maintenance and benchmarking reliability. Life cycle cost studies. Extending motor life in the process plant environment. Equipment reliability improvement through reduced pipe stress. Spare parts and their effect on service factor. Startup responsibilities. Maintenance for continued reliability. Maintenance cost reduction. Lubrication and reliability. Providing safety and reliability through modern sealing technology. Appendix. Index.

Download or read book Practical Plant Failure Analysis written by Neville W. Sachs and published by CRC Press. This book was released on 2016-04-19 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: Component failures result from a combination of factors involving materials science, mechanics, thermodynamics, corrosion, and tribology. With the right guidance, you don’t have to be an authority in all of these areas to become skilled at diagnosing and preventing failures. Based on the author’s more than thirty years of experience, Practical Plant Failure Analysis: A Guide to Understanding Machinery Deterioration and Improving Equipment Reliability is a down-to-earth guide to improving machinery maintenance and reliability. Illustrated with hundreds of diagrams and photographs, this book examines... · When and how to conduct a physical failure analysis · Basic material properties including heat treating mechanisms, work hardening, and the effects of temperature changes on material properties · The differences in appearance between ductile overload, brittle overload, and fatigue failures · High cycle fatigue and how to differentiate between high stress concentrations and high operating stresses · Low cycle fatigue and unusual fatigue situations · Lubrication and its influence on the three basic bearing designs · Ball and roller bearings, gears, fasteners, V-belts, and synchronous belts Taking a detailed and systematic approach, Practical Plant Failure Analysis thoroughly explains the four major failure mechanisms—wear, corrosion, overload, and fatigue—as well as how to identify them. The author clearly identifies how these mechanisms appear in various components and supplies convenient charts that demonstrate how to identify the specific causes of failure.

Download or read book The Competitive Edge written by National Research Council and published by National Academies Press. This book was released on 1991-02-01 with total page 185 pages. Available in PDF, EPUB and Kindle. Book excerpt: To maintain competitiveness in the emerging global economy, U.S. manufacturing must rise to new standards of product quality, responsiveness to customers, and process flexibility. This volume presents a concise and well-organized analysis of new research directions to achieve these goals. Five critical areas receive in-depth analysis of present practices, needed improvement, and research priorities: Advanced engineered materials that offer the prospect of better life-cycle performance and other gains. Equipment reliability and maintenance practices for better returns on capital investment. Rapid product realization techniques to speed delivery to the marketplace. Intelligent manufacturing control for improved reliability and greater precision. Building a workforce with the multidisciplinary skills needed for competitiveness. This sound and accessible analysis will be useful to manufacturing engineers and researchers, business executives, and economic and policy analysts.

Download or read book Practical Plant Failure Analysis written by Neville W Sachs, P.E. and published by CRC Press. This book was released on 2019-10-08 with total page 382 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is a practical guide for those who do the work of maintaining and improving the reliability of mechanical machinery. It is for engineers and skilled trades personnel who want to understand how failures happen and how the physical causes of the great majority can be readily diagnosed in the field. It explains the four major failure mechanisms, wear, corrosion, overload, and fatigue and, using easy-to-read charts, how they can be diagnosed at the site of the failure. Then, knowing the physical failure mechanics involved, the reader can accurately solve the human causes. To improve the reader’s understanding, all the diagrams and most of the tables have been redrawn. The number of actual failure examples has been increased, plus the last chapter on miscellaneous machine elements includes new material on couplings, universal joints, and plain bearings. Features A practical field guide showing how to recognize how failures occur that can be used to solve more than 85% of mechanical machinery failures Incorporates multiple easy-to-follow logic trees to help the reader diagnose the physical causes of the failure without needing detailed laboratory analysis Explains how the mechanics, corrosion, materials science, and tribology of components can fit together to improve machinery reliability Includes more than 150 completely redrawn charts and tables, plus almost 250 actual failure photographs to help guide the reader to an accurate analysis Contains clear and detailed explanations of how lubricants function and the critical roles of corrosion and lubrication play in causing mechanical failures

Download or read book Improving Machinery Reliability written by Heinz P. Bloch and published by Gulf Professional Publishing. This book was released on 1998-10-02 with total page 704 pages. Available in PDF, EPUB and Kindle. Book excerpt: This totally revised, updated and expanded edition provides proven techniques and procedures that extend machinery life, reduce maintenance costs, and achieve optimum machinery reliability. This essential text clearly describes the reliability improvement and failure avoidance steps practiced by best-of-class process plants in the U.S. and Europe.

Download or read book Machine Reliability and Condition Monitoring A Comprehensive Guide to Predictive Maintenance Planning written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on 2020-11-03 with total page 224 pages. Available in PDF, EPUB and Kindle. Book excerpt: Condition monitoring is the process of keeping an eye on a machine's condition parameter in order to spot any major changes that could be signs of a malfunction developing. It plays a significant role in preventive maintenance and is a major component of predictive maintenance. By combining machine sensor data that detects vibration and other characteristics (in real-time) with cutting-edge machine monitoring software, condition monitoring (CM), a maintenance strategy, anticipates machine health and safety. Predictive Maintenance strategy employs vibration analysis, thermography analysis, ultrasound analysis, oil analysis and other techniques to improve machine reliability. The goal of the strategy is to provide the stated function of the facility, with the required reliability and availability at the lowest cost.

Download or read book An Introduction to Machinery Reliability Assessment written by Heinz P. Bloch and published by Butterworth-Heinemann. This book was released on 1994 with total page 472 pages. Available in PDF, EPUB and Kindle. Book excerpt: Here is the ultimate reference for ascertaining the functionality and remaining life of industrial process equipment. Packed with graphs, figures, photos, and checklists, this edition of An Introduction to Machinery Reliability Assessment is the most approachable and useful book on this topic. This single volume contains dozens of assessment techniques based on probability and statistical analysis. Theoretical and practical contexts are given for the various methods, which include failure mode and effect analysis, risk and hazard assessment, fault tree analysis, Weibull analysis, and field reliability assessment. The second edition now contains expanded treatments of turbomachinery (particularly centrifugal pumps), Weibull analysis techniques, and equipment safety checklists. Most importantly, it includes a new chapter focusing on mechanical structures and piping. New appendixes on safety design checklists and installation reviews and an updated glossary enhance the book's utility and practical application, making it a complete single source of machinery reliability assessment techniques.

Download or read book Equipment Management written by Paul D. Tomlingson and published by SME. This book was released on 2010 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: For too long, maintenance has been regarded as a ""necessary evil"" rather than a vital contributor to effective mining operations. Today's enlightened mining managers are realizing that a new approach is urgently needed. Quality maintenance is far too important to be left solely in the hands of maintenance. An integrated, well-understood, companywide strategy is essential to succeed in today's fiercely competitive, high-stakes marketplace.

Download or read book Equipment Management Workbook written by Paul D. Tomlingson and published by SME. This book was released on 2010 with total page 154 pages. Available in PDF, EPUB and Kindle. Book excerpt: Equipment Management Workbook is a companion to the highly acclaimed text, Equipment Management: Key to Equipment Reliability and Productivity in Mining, Second Edition. The Equipment Management text, regarded as essential reading for mining professionals, outlines a proven and practical strategy for ensuring the profitability of mining operations through quality maintenance management. This workbook provides an easy, effective way for readers to review and confirm those valuable lessons presented in the text. Its step-by-step approach focuses on the most critical aspects of a successful maintenance management program. Each chapter challenges the reader to recall the real-world experiences and recommendations from the text. Engaging multiple-choice, true/false, and yes/no exercises reinforce every key concept. You'll benefit from Tomlingson's more than 35 years of direct, worldwide maintenance consulting experience in the design, implementation and evaluation of maintenance programs for heavy industry. The textbook and workbook comprise a "how-to" guide that will enable mining organizations to implement a comprehensive equipment management strategy that ensures equipment reliability, as well as work force productivity.

Download or read book Integrated Reliability written by John Osarenren and published by CRC Press. This book was released on 2015-02-12 with total page 527 pages. Available in PDF, EPUB and Kindle. Book excerpt: Consider a Viable and Cost-Effective Platform for the Industries of the Future (IOF)Benefit from improved safety, performance, and product deliveries to your customers. Achieve a higher rate of equipment availability, performance, product quality, and reliability. Integrated Reliability: Condition Monitoring and Maintenance of Equipment incorporate

Download or read book Maximizing Machinery Uptime written by Heinz P. Bloch and published by Elsevier. This book was released on 2006-02-17 with total page 673 pages. Available in PDF, EPUB and Kindle. Book excerpt: The authors use their decades of experience and draw upon real-world examples to demonstrate that the application of their techniques provides a basis for equipment management, uptime maximization, and reduced maintenance costs. The text explores reliability assessment techniques such as Failure Mode, Effect Analysis, and Fault Tree Analysis of commonly encountered rotating machinery. These are all highly effective techniques that the engineer can apply to maximize uptime and thereby maximize production and profitability. *Provides the tools to drastically improve machinery productivity and performance *Bridges the gap between the theory of "reliability engineering" and the practical day-to-day measures that lead to machinery uptime *Authoritative reference for maximizing the uptime of process equipment

Download or read book Methods for Reliability Improvement and Risk Reduction written by Michael Todinov and published by John Wiley & Sons. This book was released on 2018-12-10 with total page 286 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reliability is one of the most important attributes for the products and processes of any company or organization. This important work provides a powerful framework of domain-independent reliability improvement and risk reducing methods which can greatly lower risk in any area of human activity. It reviews existing methods for risk reduction that can be classified as domain-independent and introduces the following new domain-independent reliability improvement and risk reduction methods: Separation Stochastic separation Introducing deliberate weaknesses Segmentation Self-reinforcement Inversion Reducing the rate of accumulation of damage Permutation Substitution Limiting the space and time exposure Comparative reliability models The domain-independent methods for reliability improvement and risk reduction do not depend on the availability of past failure data, domain-specific expertise or knowledge of the failure mechanisms underlying the failure modes. Through numerous examples and case studies, this invaluable guide shows that many of the new domain-independent methods improve reliability at no extra cost or at a low cost. Using the proven methods in this book, any company and organisation can greatly enhance the reliability of its products and operations.

Download or read book Reliability and Maintainability Guideline for Manufacturing Machinery and Equipment written by and published by SAE International. This book was released on 1999 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Second Edition. Co-published by SAE and the National Center for Manufacturing Sciences, Inc. This guideline is intended to provide a description of reliability and maintainability (R&M) fundamentals for manufacturing machinery and equipment users and supplier personnel at all operating levels. It embraces the concept of upfront engineering and continuous improvement in the design process for machinery and equipment. The revision includes information to help implement and clarify the activities necessary to build and employ more reliable machinery and equipment. The guideline consolidates R&M terminology, methodology and procurement language, generally accepted by suppliers and users of equipment employed for the manufacture of discrete components. This will help integrate R&M concepts when equipment is designed, and contribute to the reduction of maintenance, warranty and life cycle costs, while increasing equipment availability. Contents include: Section I: Introduction to R&M and its Implementation Introduction to Reliability and Maintainability Implementing R&M Through the Life Cycle Process.Section II: R&M and the Life Cycle Process Use and Supplier R&M Activities in the Concept and Proposal Phase User and Supplier R&M Activities in the Design and Development Phase R&M Activities During the Build and Install Phase R&M Activities During the Operation and Support Phase R&M Activities During the Conversion or Decommission Phase. Section III: Life Cycle Phases and Life Cycle Costs Tailored R&M Program Matrices Sample R&M Tools and Techniques Data tracking and Feedback System Failure Mode and Effects Analysis R&M Training Glossary.

Download or read book Machinery Oil Analysis Condition Monitoring A Practical Guide to Sampling and Analyzing Oil to Improve Equipment Reliability written by Mohammed Hamed Ahmed Soliman and published by Mohammed Hamed Ahmed Soliman. This book was released on 2020-09-27 with total page 83 pages. Available in PDF, EPUB and Kindle. Book excerpt: The laboratory examination of a lubricant's characteristics, suspended impurities, and wear debris is known as oil analysis (OA). OA is carried out as part of regular predictive maintenance to deliver precise and useful data on lubricant and machine condition. Trends can be found by following the findings of oil analysis samples over the course of a certain machine. These trends can help avoid expensive repairs. Tribology is the study of wear in machinery. Tribologists frequently perform or interpret results from oil analyses. Oil analysis is a long-term program that, where relevant, can eventually be more predictive than any of the other technologies. It can take years for a plant's oil program to reach this level of sophistication and effectiveness. This book includes what all practitioners need to know to build an oil analysis program for their machine inspection. This book includes three real case studies and numerous industrial examples to improve machine reliability and enhance the condition monitoring program.

Download or read book Root Cause Failure Analysis written by Trinath Sahoo and published by John Wiley & Sons. This book was released on 2021-05-18 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: Root Cause Failure Analysis Provides the knowledge and failure analysis skills necessary for preventing and investigating process equipment failures Process equipment and piping systems are essential for plant availability and performance. Regularly exposed to hazardous service conditions and damage mechanisms, these critical plant assets can result in major failures if not effectively monitored and assessed—potentially causing serious injuries and significant business losses. When used proactively, Root Cause Failure Analysis (RCFA) helps reliability engineers inspect the process equipment and piping system before any abnormal conditions occur. RCFA is equally important after a failure happens: it determines the impact of a failure, helps control the resultant damage, and identifies the steps for preventing future problems. Root Cause Failure Analysis: A Guide to Improve Plant Reliability offers readers clear understanding of degradation mechanisms of process equipment and the concepts needed to perform industrial RCFA investigations. This comprehensive resource describes the methodology of RCFA and provides multiple techniques and industry practices for identifying, predicting, and evaluating equipment failures. Divided into two parts, the text first introduces Root Cause Analysis, explains the failure analysis process, and discusses the management of both human and latent error. The second part focuses on failure analysis of various components such as bolted joints, mechanical seals, steam traps, gearboxes, bearings, couplings, pumps, and compressors. This authoritative volume: Illustrates how failures are associated with part integrity, a complete system, or the execution of an engineering process Describes how proper design, operation, and maintenance of the equipment help to enhance their reliability Covers analysis techniques and industry practices including 5-Why RCFA, fault tree analysis, Pareto charts, and Ishikawa diagrams Features a detailed case study of process plant machinery and a chapter on proactive measures for avoiding failures Bridging the gap between engineering education and practical application, Root Cause Failure Analysis: A Guide to Improve Plant Reliability is an important reference and guide for industrial professionals, including process plant engineers, planning managers, operation and maintenance engineers, process designers, chemical engineers, and instrument engineers. It is also a valuable text for researchers, instructors, and students in relevant areas of engineering and science.

Download or read book Enhancing System Reliability Through Vibration Technology written by James Sylvester and published by . This book was released on 2020 with total page 300 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book More Best Practices for Rotating Equipment written by Michael S. Forsthoffer and published by Butterworth-Heinemann. This book was released on 2017-02-06 with total page 638 pages. Available in PDF, EPUB and Kindle. Book excerpt: More Best Practices for Rotating Equipment follows Forsthoffer’s multi-volume Rotating Equipment Handbooks, addressing the latest best practices in industrial rotating machinery and also including a comprehensive treatment of the basics for reference. The author’s famous troubleshooting approach teaches the reader proven methodologies for installation, operation, and maintenance of equipment, and covers all phases of work with rotating equipment. Reliability optimization is also addressed for the first time. The book is ideal for engineers working in the design, installation, operation, and maintenance of power machinery. It is also an essential source of information for postgraduate students and researchers of mechanical and industrial engineering. Presents 200 new best practices for rotating equipment Offers an easy-to-use reference, with each chapter addressing a different type of equipment Covers all phases of work with rotating equipment, from pre-commissioning through maintenance