Download or read book HIGH LEVEL WASTE SLUDGE BATCH 4 VARIABILITY STUDY written by T. Tommy Edwards and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) is preparing for vitrification of High Level Waste (HLW) Sludge Batch 4 (SB4) in early FY2007. To support this process, the Savannah River National Laboratory (SRNL) has provided a recommendation to utilize Frit 503 for vitrifying this sludge batch, based on the composition projection provided by the Liquid Waste Organization on June 22, 2006. Frit 418 was also recommended for possible use during the transition from SB3 to SB4. A critical step in the SB4 qualification process is to demonstrate the applicability of the durability models, which are used as part of the DWPF's process control strategy, to the glass system of interest via a variability study. A variability study is an experimentally-driven assessment of the predictability and acceptability of the quality of the vitrified waste product that is anticipated from the processing of a sludge batch. At the DWPF, the durability of the vitrified waste product is not directly measured. Instead, the durability is predicted using a set of models that relate the Product Consistency Test (PCT) response of a glass to the chemical composition of that glass. In addition, a glass sample is taken during the processing of that sludge batch, the sample is transmitted to SRNL, and the durability is measured to confirm acceptance. The objective of a variability study is to demonstrate that these models are applicable to the glass composition region anticipated during the processing of the sludge batch - in this case the Frit 503 - SB4 compositional region. The success of this demonstration allows the DWPF to confidently rely on the predictions of the durability/composition models as they are used in the control of the DWPF process.

Download or read book HIGH LEVEL WASTE HLW SLUDGE BATCH 4 SB4 written by T. Tommy Edwards and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: A critical step in the Sludge Batch 4 (SB4) qualification process is to demonstrate the applicability of the durability models, which are used as part of the Defense Waste Processing Facility's (DWPF's) process control strategy, to the frit / SB4 glass system via a variability study. A variability study is an experimentally-driven assessment of the predictability and acceptability of the vitrified waste product quality that is anticipated from the processing of a sludge batch. The quality of the waste form is a measure of its durability as determined by the Product Consistency Test (PCT). At the DWPF, the durability of the vitrified waste product is not directly measured by this test during normal operation. Instead, the durability is predicted using a set of models that relate the PCT response of a glass to the chemical composition of that glass. The main objective of a variability study is to demonstrate that these models are applicable to the glass composition region anticipated during the processing of the sludge batch. The success of this demonstration allows the DWPF to confidently rely on the predictions of the durability/composition models as they are used in the control of the DWPF process. The glass region for the SB4 variability study was determined using the most recent projections of the compositions of this sludge batch. Variation was introduced into the composition of the sludge to account for the uncertainty present in these projections as well as for process variation that may be experienced at the DWPF during its normal operations. The primary focus will be on the use of Frit 503, as this frit was recommended for SB4 processing. However, the frit recommendation memorandum also stated that Frit 418 is a viable option, especially for DWPF processing during the transition from SB3 to SB4 (i.e., an acceptable product can be produced with both SB3 and SB4 when Frit 418 is used).a As a result, there is interest in selecting some glasses from the SB4 / Frit 418 system. In this report, glasses are selected for the variability study using a nominal SB4 composition combined with Frits 418 or 503, covering a range of waste loadings (WLs) that are likely to be processed at DWPF. In addition, three sets of corner points or extreme vertices (EVs) for regions representing different levels of variation in the SB4 composition are combined with Frit 503 to identify glasses that will allow for an evaluation of the effect of sludge variation on the durability of the vitrified waste product. These glasses also cover a range of WLs that are likely to be processed at DWPF. A thorough statistical analysis is used to allow for a wide range of sludge compositions to be examined while minimizing the number of glasses that must be made in the laboratory. A total of 35 glasses are selected for the SB4 variability study. These glasses will be batched and melted following standard SRNL procedures, and testing will be completed to measure the chemical durability of each glass composition. A subsequent report will document the results of the experimental portion of the SB4 variability study.

Download or read book HIGH LEVEL WASTE HLW SLUDGE BATCH 4 SB4 WITH FRIT 418 written by and published by . This book was released on 2007 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In early October 2006, the Liquid Waste Organization (LWO) began to consider decanting Tank 40 at the end of Sludge Batch 3 (SB3) processing and transferring the aqueous phase from the decant to Tank 51. This transfer would be done to remove water added to Tank 40 by a slurry pump bearing water leak. Tank 40 decant water would be used to decrease Tank 51 yield stress and facilitate a transfer of Tank 51 to Tank 40. The projected composition of Sludge Batch 4 (SB4) was adjusted by LWO to reflect the impact of the Tank 40 decant leading to new projected compositions for SB4, designated as the 10-04-06 and the 10-10-06 compositions. A comparison between these SB4 compositions and those provided in June 2006 indicated that the new compositions are slightly higher in Al2O3, Fe2O3, and U3O8 and slightly lower in SiO2. The most dramatic change, however, is the new projection's Na2O concentration, which is more than 4.5 wt% lower than the June 2006 projection. This is a significant change due to the frit development team's approach of aligning the Na2O concentration in a candidate frit to the Na2O content of the sludge. Questions surfaced regarding the applicability of Frit 503 to these revised compositions since the Savannah River National Laboratory (SRNL) recommended Frit 503 for use with SB4 based on the June 2006 compositional projection without the Tank 40 decant. Based on paper study assessments, the change in SB4's expected Na2O content had a significant, negative impact on the projected operating window for the Frit 503/SB4 glass system. Frit 418 had a slightly larger operating window for the 10-04-06 projection (as compared to a lower Na2O frit, Frit 503) and the Frit 418/10-04-06 glass system was no longer nepheline limited. Thus, strictly from the perspective of this paper study, Frit 418 was more attractive than Frit 503 for the new SB4 projected compositions. This comparison, however, did not reflect other aspects of interest for the glass systems such as their respective melt rates or the development of alternative frits to balance the projected operating windows, melt rate, waste throughput, and robustness to compositional variation. In discussions with Waste Solidification Engineering (WS-E) regarding the paper study results, their decision was to utilize Frit 418 for initial processing of SB4. This decision was not only based on the paper study assessments, but also on the fact that Frit 418 is currently being used to process SB3 and, perhaps more importantly, frit optimization efforts for SB4 may be premature given the uncertainties in tank transfers, volumes, and any operational issues associated with the decant transfer from Tank 40 to Tank 51 and the sludge transfer from Tank 51 to Tank 40. Given this decision and recognizing that a SB4/Frit 503 variability study had been initiated as part of the qualification process, questions regarding the need for a supplemental variability study to demonstrate applicability of the process control models for a Frit 418 based system surfaced. In response to the change in the projected composition for SB4 and the selection of Frit 418 by WS-E, SRNL complemented the SB4/Frit 503 variability study with 13 additional glasses using Frit 418. The composition region for the new glasses (or the SB4/Frit 418 variability study) was determined using the October 2006 projections of the SB4 composition.

Download or read book INITIAL SLUDGE BATCH 4 TANK 40 DECANT VARIABILITY STUDY WITH FRIT 510 written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Sludge Batch 4 (SB4) is currently being processed in the Defense Waste Processing Facility (DWPF) using Frit 510. The slurry pumps in Tank 40 are experiencing in-leakage of bearing water, which is causing the sludge slurry feed in Tank 40 to become dilute at a rapid rate. Currently, the DWPF is removing this dilution water by performing caustic boiling during the Sludge Receipt and Adjustment Tank (SRAT) cycle. In order to alleviate prolonged SRAT cycle times that may eventually impact canister production rates, decant scenarios of 100, 150, and 200 kilogallons of supernate were proposed for Tank 40 during the DWPF March outage. Based on the results of the preliminary assessment issued by the Savannah River National Laboratory (SRNL), the Liquid Waste Organization (LWO) issued a Technical Task Request (TTR) for SRNL to (1) perform a more detailed evaluation using updated SB4 compositional information and (2) assess the viability of Frit 510 and determine any potential impacts on the SB4 system. As defined in the TTR, LWO requested that SRNL validate the sludge--only SB4 flowsheet and the coupled operations flowsheet using the 100K gallon decant volume as well as the addition of 3 wt% sodium on a calcined oxide basis. Approximately 12 historical glasses were identified during a search of the ComProTM database that are located within at least one of the five glass regions defined by the proposed SB4 flowsheet options. While these glasses meet the requirements of a variability study there was some concern that the compositional coverage did not adequately bound all cases. Therefore, SRNL recommended that a supplemental experimental variability study be performed to support the various SB4 flowsheet options that may be implemented for future SB4 operations in DWPF. Eighteen glasses were selected based on nominal sludge projections representing the current as well as the proposed flowsheets over a WL interval of interest to DWPF (32-42%). The intent of the experimental portion of the variability study is to demonstrate that the glasses of the Frit 510-modified SB4 compositional region (Cases No. 1-5) are both acceptable relative to the Environmental Assessment (EA) reference glass and predictable by the current DWPF process control models for durability. Frit 510 is a viable option for the processing of SB4 after a Tank 40 decant and the addition of products from the Actinide Removal Process (ARP). The addition of ARP did not have any negative impacts on the acceptability and predictability of the variability study glasses. The results of the variability study indicate that all of the study glasses (both quenched and centerline canister cooled (ccc)) have normalized releases for boron that are well below the reference EA glass (16.695 g/L). The durabilities of all of the study glasses are predictable using the current Product Composition Control System (PCCS) durability models with the exception of SB4VAR24ccc (Case No. 2 at 41%). PCCS is not applicable to non-homogeneous glasses (i.e. glasses containing crystals such as acmite and nepheline), thus SB4VAR24ccc should not be predictable as it contains nepheline. The presence of nepheline has been confirmed in both SB4VAR13ccc and SB4VAR24ccc by X-ray diffraction (XRD). These two glasses are the first results which indicate that the current nepheline discriminator value of 0.62 is not conservative. The nepheline discriminator was implemented into PCCS for SB4 based on the fact that all of the historical glasses evaluated with nepheline values of 0.62 or greater did not contain nepheline via XRD analysis. Although these two glasses do cause some concern over the use of the 0.62 nepheline value for future DWPF glass systems, the impact to the current SB4 system is of little concern. More specifically, the formation of nepheline was observed in glasses targeting 41 or 42% WL. Current processing of the Frit 510-SB4 system in DWPF has nominally targeted 34% WL. For the SB4 variability study glasses targeting these lower WLs, nepheline formation was not observed and the minimal difference in PCT response between quenched and ccc versions supported its absence.

Download or read book Ceramic Materials for Energy Applications II Volume 33 Issue 9 written by Kevin M. Fox and published by John Wiley & Sons. This book was released on 2012-11-29 with total page 195 pages. Available in PDF, EPUB and Kindle. Book excerpt: Dedicated to the innovative design and use of ceramic materials for energy applications, this issue brings readers up to date with some of the most important research discoveries and new and emerging applications in the field. Contributions come from the proceedings of three symposia, as well as the European Union–USA Engineering Ceramics Summit. The three symposia are: Ceramics for Electric Energy Generation, Storage, and Distribution; Advanced Ceramics and Composites for Nuclear and Fusion Applications; and Advanced Materials and Technologies for Rechargeable Batteries. An abundance of charts, tables, and illustrations are included throughout.

Download or read book Sludge Batch 7B Glass Variability Study written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) is preparing to initiate processing Sludge Batch 7b (SB7b). In support of the upcoming processing, the Savannah River National Laboratory (SRNL) provided a recommendation to utilize Frits 418 with a 6% Na2O addition (26 wt% Na2O in sludge) and 702 with a 4% Na2O addition (24 wt% Na2O in sludge) to process SB7b. This recommendation was based on assessments of the compositional projections for SB7b available at the time from the Savannah River Remediation (SRR). To support qualification of SB7b, SRNL executed a variability study to assess the applicability of the current durability models for SB7b. The durability models were assessed over the expected composition range of SB7b, including potential caustic additions, combined with Frits 702 and 418 over a 32-40% waste loading (WL) range. Thirty four glasses were selected based on Frits 418 and 702 coupled with the sludge projections with an additional 4-6% Na2O to reflect the potential caustic addition. Six of these glasses, based on average nominal sludge compositions including the appropriate caustic addition, were developed for both Frit 418 and Frit 702 at 32, 36 and 40% WL to provide coverage in the center of the anticipated SB7b glass region. All glasses were fabricated and characterized using chemical composition analysis, X-ray diffraction (XRD) and the Product Consistency Test (PCT). To comply with the DWPF Glass Product Control Program, a total of thirty four glasses were fabricated to assess the applicability of the current DWPF PCCS durability models. Based on the measured PCT response, all of the glasses were acceptable with respect to the Environmental Assessment (EA) benchmark glass regardless of thermal history. The NL[B] values of the SB7b variability study glasses were less than 1.99 g/L as compared to 16.695 g/L for EA. A small number of the D-optimally selected 'outer layer' extreme vertices (EV) glasses were not predictable using the current Product Composition Control System (PCCS) models for durability, but were acceptable compared to the EA glass when tested. These glasses fell outside of the lower 95% confidence band, which demonstrates conservatism in the model. A few of the glasses fell outside of the upper 95% confidence band; however, these particular glasses have normalized release values that were much lower than the values of EA and should be of no practical concern. Per the requirements of the DWPF Glass Product Control Program, the PCCS durability models have been shown to be applicable to the SB7b sludge system with a range of Na2O concentrations blended with Frits 418 or 702. PCT results from the glasses fabricated as part of the variability study were shown to be predictable by the current DWPF PCCS models and/or acceptable with respect to the EA benchmark glass regardless of thermal history or compositional view.

Download or read book SLUDGE BATCH VARIABILITY STUDY WITH FRIT 418 written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) initiated processing Sludge Batch 6 (SB6) in the summer of 2010. In support of processing, the Savannah River National Laboratory (SRNL) provided a recommendation to utilize Frit 418 to process SB6. This recommendation was based on assessments of the compositional projections for SB6 available at the time from the Liquid Waste Organization (LWO) and SRNL (using a model-based approach). To support qualification of SB6, SRNL executed a variability study to assess the applicability of the current durability models for SB6. The durability models were assessed over the expected Frit 418-SB6 composition range. Seventeen glasses were selected for the variability study based on the sludge projections used in the frit recommendation. Five of the glasses are based on the centroid of the compositional region, spanning a waste loading (WL) range of 32 to 40%. The remaining twelve glasses are extreme vertices (EVs) of the sludge region of interest for SB6 combined with Frit 418 and are all at 36% WL. These glasses were fabricated and characterized using chemical composition analysis, X-ray diffraction (XRD) and the Product Consistency Test (PCT). After initiating the SB6 variability study, the measured composition of the SB6 Tank 51 qualification glass produced at the SRNL Shielded Cells Facility indicated that thorium was present in the glass at an appreciable concentration (1.03 wt%), which made it a reportable element for SB6. This concentration of ThO2 resulted in a second phase of experimental studies. Five glasses were formulated that were based on the centroid of the new sludge compositional region combined with Frit 418, spanning a WL range of 32 to 40%. These glasses were fabricated and characterized using chemical composition analysis and the PCT. Based on the measured PCT response, all of the glasses (with and without thorium) were acceptable with respect to the Environmental Assessment (EA) reference glass regardless of thermal history. All of the normalized boron releases were less than 1 g/L. While all of the targeted glass compositions were predictable with respect to the Product Composition Control System (PCCS) models for durability, a small number of the measured glass compositions were located outside of the lower prediction limit indicating poorer durability than what was actually measured. These unpredictable glasses were in the same lithium metaborate (LM) preparation block during the chemical analyses, which resulted in measured compositions that were not representative of the target compositions. A review of the data did not indicate a clear cause for the problem. Re-digestion and re-measurement of three glasses from this preparation block yielded glass compositions closer to the target values and predicted PCT responses within the PCCS model uncertainty. Therefore, it is believed that the glasses were correctly fabricated and the targeted compositions are closer representations of the true compositions. Per the requirements of the DWPF Glass Product Control Program, the PCCS durability models have been shown to be applicable for the SB6/Frit 418 glass system. PCT results from the glasses fabricated as part of the variability study were shown to be predictable and/or acceptable with respect to the DWPF PCCS models. In addition, the inclusion of ThO2 was shown to have minimal impact on the acceptability and predictability of the variability study glasses.

Download or read book Environmental Issues and Waste Management Technologies in the Materials and Nuclear Industries XII written by Alex Cozzi and published by John Wiley & Sons. This book was released on 2009-09-24 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book documents a special collection of articles from a select group of invited prominent scientists from academia, national laboratories and industry who presented their work at the symposia on Environmental and Energy Issues at the 2008 Materials Science and Technology (MS&T’08) conference held in Pittsburgh, PA. These articles represent a summary of the presentations focusing on topics in nuclear, environmental, and green engineering were held, including a discussion of Waste Glass Leach Testing and Modeling.

Download or read book SLUDGE BATCH 4 SB4 AFTER A TANK 40 DECANT written by T. Tommy Edwards and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In early October 2006, the Liquid Waste Organization (LWO) began to consider decanting Tank 40 at the end of Sludge Batch 3 (SB3) processing and transferring the aqueous phase from the decant to Tank 51. This transfer would be done to decrease Tank 51 yield stress and facilitate the transfer of the contents of Tank 51 to Tank 40. The projected composition of Sludge Batch 4 (SB4) was adjusted by LWO to reflect the impact of the Tank 40 decant leading to new projected compositions for SB4, designated as the 10-04-06 and the 10-10-06 compositions. A comparison between these SB4 compositions and those provided in June 2006 indicates that the new compositions are slightly higher in Al2O3, Fe2O3, and U3O8 and slightly lower in SiO2. The most dramatic change, however, is the new projection's Na2O concentration, which is more than 4.5 wt% lower than the June 2006 projection. This is a significant change due to the frit development team's approach of aligning the Na2O concentration in a candidate frit to the Na2O content of the sludge. This approach enhances the projected operating window and the waste throughput potential for the resulting glass system while eliminating the potential for nepheline crystallization. Nepheline can have a detrimental impact on durability. Questions surfaced regarding the applicability of Frit 503 to these revised compositions since the Savannah River National Laboratory (SRNL) recommended Frit 503 for use with SB4 based on the June 2006 compositional projection without the Tank 40 decant. Based on the paper study assessments, the change in SB4's expected Na2O content had a significant, negative impact on the projected operating window for the Frit 503/SB4 glass system. While Frit 418 had slightly smaller waste loading (WL) intervals for the June 2006 SB4 projections as compared to Frit 503 and the Frit 418 glass systems were nepheline limited, Frit 418 had a slightly larger operating window for the 10-04-06 projection (as compared to Frit 503) and the Frit 418/10-04-06 glass system was no longer nepheline limited. Thus, strictly from the perspective of this paper study, Frit 418 was more attractive than Frit 503 for the new SB4 projected compositions. This comparison, however, does not reflect other aspects of interest for the glass systems such as their respective melt rates or the development of alternative frits to balance the projected operating windows, melt rate, waste throughput, and robustness to compositional variation. In discussions with Waste Solidification Engineering (WS-E) regarding the results being presented in this report, their decision was to utilize Frit 418 for initial processing of SB4. This decision was not only based on the paper study assessments presented in this report, but also on the fact that Frit 418 is currently being used to process SB3 and, perhaps more importantly, frit optimization efforts for SB4 may be premature given the uncertainties in tank transfer and heel volumes associated with the SB4 flowsheet. More specifically, WS-E indicated their plan to initiate processing with Frit 418 with subsequent authorization for the frit development team to optimize a frit based on the measured composition of SB4 after determination of the actual SB4 blend composition (i.e., both the SB3 and SB4 compositions and masses are known). Given this decision and recognizing that a SB4/Frit 503 variability study had been initiated as part of the qualification process, questions regarding the need for a supplemental variability study to demonstrate applicability of the process control models for a Frit 418 based system surfaced. This report addresses the need for a supplemental study and defines additional glasses to fill the compositional gaps. A total of 13 glasses (based on the 10-10-06 projection) were selected for the supplemental SB4/Frit 418 variability study. These glasses will be batched and melted following standard SRNL procedures, and a suite of characterization testing will be completed to measure the chemical durability of each glass composition.

Download or read book Research Needs for High Level Waste Stored in Tanks and Bins at U S Department of Energy Sites written by National Research Council and published by National Academies Press. This book was released on 2001-10-05 with total page 146 pages. Available in PDF, EPUB and Kindle. Book excerpt: The United States Department of Energy (DOE) has approximately 400 million liters (100 million gallons) of liquid high-level waste (HLW) stored in underground tanks and approximately 4,000 cubic meters of solid HLW stored in bins. The current DOE estimate of the cost of converting these liquid and solid wastes into stable forms for shipment to a geological repository exceeds $50 billion to be spent over several decades (DOE, 2000). The Committee on Long-Term Research Needs for Radioactive High-Level Waste at Department of Energy Sites was appointed by the National Research Council (NRC) to advise the Environmental Management Science Program (EMSP) on a long-term research agenda addressing the above problems related to HLW stored in tanks and bins at DOE sites.

Download or read book Strategy and Methodology for Radioactive Waste Characterization written by International Atomic Energy Agency and published by IAEA. This book was released on 2007 with total page 188 pages. Available in PDF, EPUB and Kindle. Book excerpt: Over the past decade significant progress has been achieved in the development of waste characterization and control procedures and equipment as a direct response to ever-increasing requirements for quality and reliability of information on waste characteristics. Failure in control procedures at any step can have important, adverse consequences and may result in producing waste packages which are not compliant with the waste acceptance criteria for disposal, thereby adversely impacting the repository. The information and guidance included in this publication corresponds to recent achievements and reflects the optimum approaches, thereby reducing the potential for error and enhancing the quality of the end product. -- Publisher's description.

Download or read book FRIT OPTIMIZATION FOR SLUDGE BATCH PROCESSING AT THE DEFENSE WASTE PROCESSING FACILITY written by and published by . This book was released on 2009 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Savannah River National Laboratory (SRNL) Frit Development Team recommends that the Defense Waste Processing Facility (DWPF) utilize Frit 418 for initial processing of high level waste (HLW) Sludge Batch 5 (SB5). The extended SB5 preparation time and need for DWPF feed have necessitated the use of a frit that is already included on the DWPF procurement specification. Frit 418 has been used previously in vitrification of Sludge Batches 3 and 4. Paper study assessments predict that Frit 418 will form an acceptable glass when combined with SB5 over a range of waste loadings (WLs), typically 30-41% based on nominal projected SB5 compositions. Frit 418 has a relatively high degree of robustness with regard to variation in the projected SB5 composition, particularly when the Na2O concentration is varied. The acceptability (chemical durability) and model applicability of the Frit 418-SB5 system will be verified experimentally through a variability study, to be documented separately. Frit 418 has not been designed to provide an optimal melt rate with SB5, but is recommended for initial processing of SB5 until experimental testing to optimize a frit composition for melt rate can be completed. Melt rate performance can not be predicted at this time and must be determined experimentally. Note that melt rate testing may either identify an improved frit for SB5 processing (one which produces an acceptable glass at a faster rate than Frit 418) or confirm that Frit 418 is the best option.

Download or read book RECOMMENDED FRIT COMPOSITION FOR INITIAL SLUDGE BATCH 5 PROCESSING AT THE DEFENSE WASTE PROCESSING FACILITY written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Savannah River National Laboratory (SRNL) Frit Development Team recommends that the Defense Waste Processing Facility (DWPF) utilize Frit 418 for initial processing of high level waste (HLW) Sludge Batch 5 (SB5). The extended SB5 preparation time and need for DWPF feed have necessitated the use of a frit that is already included on the DWPF procurement specification. Frit 418 has been used previously in vitrification of Sludge Batches 3 and 4. Paper study assessments predict that Frit 418 will form an acceptable glass when combined with SB5 over a range of waste loadings (WLs), typically 30-41% based on nominal projected SB5 compositions. Frit 418 has a relatively high degree of robustness with regard to variation in the projected SB5 composition, particularly when the Na2O concentration is varied. The acceptability (chemical durability) and model applicability of the Frit 418-SB5 system will be verified experimentally through a variability study, to be documented separately. Frit 418 has not been designed to provide an optimal melt rate with SB5, but is recommended for initial processing of SB5 until experimental testing to optimize a frit composition for melt rate can be completed. Melt rate performance can not be predicted at this time and must be determined experimentally. Note that melt rate testing may either identify an improved frit for SB5 processing (one which produces an acceptable glass at a faster rate than Frit 418) or confirm that Frit 418 is the best option.

Download or read book MATRIX 2 RESULTS OF THE FY07 ENHANCED DOE HIGH LEVEL WASTE MELTER THROUGHPUT STUDIES AT SRNL written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: High-level waste (HLW) throughput (i.e., the amount of waste processed per unit time) is a function of two critical parameters: waste loading (WL) and melt rate. For the Waste Treatment and Immobilization Plant (WTP) at the Hanford Site and the Defense Waste Processing Facility (DWPF) at the Savannah River Site (SRS), increasing HLW throughput would significantly reduce the overall mission life cycle costs for the Department of Energy (DOE). The objective of this study was to generate supplemental validation data that could be used to determine the applicability of the current liquidus temperature (TL) model to expanded DWPF glass composition regions of interest based on higher WLs. Two specific flowsheets were used in this study to provide such insight: (1) Higher WL glasses (45 and 50%) based on future sludge batches that have (and have not) undergone the Al-dissolution process. (2) Coupled operations supported by the Salt Waste Processing Facility (SWPF), which increase the TiO2 concentration in glass to greater than 2 wt%. Glasses were also selected to address technical issues associated with Al2O3 solubility, nepheline formation, and homogeneity issues for coupled operations. A test matrix of 28 glass compositions was developed to provide insight into these issues. The glasses were fabricated and characterized using chemical composition analysis, X-ray Diffraction (XRD), TL measurement and the Product Consistency Test (PCT). The results of this study are summarized below: (1) TiO2 concentrations up to (almost equal to) 3.5 wt% were retained in DWPF type glasses, where retention is defined as the absence of crystalline TiO2 (i.e., unreacted or undissolved) in the as-fabricated glasses. Although this TiO2 content does not bound the projected SWPF high output flowsheet (up to 6 wt% TiO2 may be required in glass), these data demonstrate the potential for increasing the TiO2 limit in glass above the current limit of 2 wt% (based strictly on retention or solubility). (2) For those study glasses that had very close compositional overlap with the model development and/or model validation ranges of the current DWPF TL model (except TiO2 and MgO concentrations), there was very little difference in the predicted and measured TL values. Even though the TiO2 concentrations were above the 2 wt% upper limit, the results indicate that the current T{sub L} model is applicable in this compositional region with TiO2 contents up to approximately 3.5 wt%. (3) As the target glass compositions diverge from the model development and validation ranges, the T{sub L} data suggest that the model under-predicted the measured values. These discrepancies imply that there are individual oxides or oxide combinations that need to be accounted for in the model. These oxides include B2O3, SiO2, MnO, TiO2 and/or their combinations. More data would be required to fill in these anticipated DWPF compositional regions for higher WL glasses so that the model coefficients could be refit to account for these differences. (4) Based on PCT response of HWL-21 and HWL-22 (two glasses that were prone to nepheline formation) it appears that increasing the B2O3 concentration in glass does not consistently suppress the formation of nepheline in glasses with higher Al2O3 and/or Na2O content. Although the chemical durabilities of the quenched versions of these glasses were very acceptable, the canister centerline cooled (ccc) glasses exhibited a considerable decrease in durability and were found to contain nepheline via XRD. In fact, one of the glasses had a release that was 5 times greater than that of the Environmental Assessment (EA) benchmark glass. These results suggest a need for a more fundamental understanding of the compositional and kinetic effects of nepheline formation in high WL glasses. (5) Data have been generated in support of the replacement of the homogeneity constraint with the Al2O3 and/or sum of alkali constraints for coupled operations as previously completed for sludge-only operations. This strategy should be pursued for either the compositional region anticipated for coupled operations or as part of the variability study for each sludge batch. The PCT responses of the study glasses suggest a high probability that this strategy could be defended at some later date.

Download or read book Waste Forms Technology and Performance written by National Research Council and published by National Academies Press. This book was released on 2011-09-05 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Department of Energy's Office of Environmental Management (DOE-EM) is responsible for cleaning up radioactive waste and environmental contamination resulting from five decades of nuclear weapons production and testing. A major focus of this program involves the retrieval, processing, and immobilization of waste into stable, solid waste forms for disposal. Waste Forms Technology and Performance, a report requested by DOE-EM, examines requirements for waste form technology and performance in the cleanup program. The report provides information to DOE-EM to support improvements in methods for processing waste and selecting and fabricating waste forms. Waste Forms Technology and Performance places particular emphasis on processing technologies for high-level radioactive waste, DOE's most expensive and arguably most difficult cleanup challenge. The report's key messages are presented in ten findings and one recommendation.

Download or read book Sludge Reduction Technologies in Wastewater Treatment Plants written by Paola Foladori and published by IWA Publishing. This book was released on 2010-07-31 with total page 381 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sludge Reduction Technologies in Wastewater Treatment Plants is a review of the sludge reduction techniques integrated in wastewater treatment plants with detailed chapters on the most promising and most widespread techniques. The aim of the book is to update the international community on the current status of knowledge and techniques in the field of sludge reduction. It will provide a comprehensive understanding of the following issues in sludge reduction: principles of sludge reduction techniques; process configurations; potential performance; advantages and drawbacks; economics and energy consumption. This book will be essential reading for managers and technical staff of wastewater treatment plants as well as graduate students and post-graduate specialists.

Download or read book Onsite Wastewater Treatment Systems Manual written by and published by . This book was released on 2002 with total page 378 pages. Available in PDF, EPUB and Kindle. Book excerpt: "This manual contains overview information on treatment technologies, installation practices, and past performance."--Introduction.