Download or read book Exploiting Advanced Manufacturing Capabilities Topology Optimization in Design Proceedings of a Workshop written by National Academies Of Sciences Engineeri and published by National Academies Press. This book was released on 2022-07-21 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Topology optimization is a digital method for designing objects in order to achieve the best structural performance, sometimes in combination with other physical requirements. Topology optimization tools use mathematical algorithms, such as the finite element method and gradient computation, to generate designs based on desired characteristics and predetermined constraints. Initially a purely academic tool, topology optimization has advanced rapidly and is increasingly being applied to the design of a wide range of products and components, from furniture to spacecraft. To explore the potential and challenges of topology optimization, the National Academies of Sciences, Engineering, and Medicine hosted a two-day workshop on November 19-20, 2019, Exploiting Advanced Manufacturing Capabilities: Topology Optimization in Design. The workshop was organized around three main topics: how topology optimization can incorporate manufacturability along with functional design; challenges and opportunities in combining multiple physical processes; and approaches and opportunities for design of soft and compliant structures and other emerging applications. Speakers identified the unique strengths of topology optimization and explored a wide range of techniques and strengths of topology optimization and explored a wide range of techniques and achievements in the field to date. This publication summarizes the presentations and discussion of the workshop.

Download or read book Novel Processes for Advanced Manufacturing written by National Research Council and published by National Academies Press. This book was released on 2013-11-25 with total page 83 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Standing Committee on Defense Materials Manufacturing and Infrastructure (the DMMI standing committee) of the National Materials and Manufacturing Board of the National Research Council (NRC) held a workshop on December 5 and 6, 2012, to discuss new and novel processes in industrial modernization. The participants of the workshop provided their individual opinions but no recommendations were developed as a result of the workshop. The workshop focused on Additive manufacturing, electromagnetic field manipulation of materials, and design of materials. Additive manufacturing is the process of making three-dimensional objects from a digital description or file. The workshop addresses different aspects of additive manufacturing including surface finish and access to manufacturing capabilities and resources. Electromagnetic field manipulation of materials is the use of electric and/or magnetic fields to change the mechanical or functional properties of a material or for the purposes of sintering. The workshop examined research prioritization in this area as well as other objectives. "Design of materials" refers to the application of computational and analytic methods to materials to obtain a desired material characteristic; the workshop features a discussion on materials genomics in this area and more. Novel Processes for Advanced Manufacture: Summary of a Workshop presents a summarization of the key points of this workshop and includes outlines of the open discussions on each area.

Download or read book Towards Integrating Topology Optimization and Additive Manufacturing written by Amir M. Mirzendehdel and published by . This book was released on 2017 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Topology optimization (TO) is an automated design tool that integrates mathematical modeling with numerical analysis to automatically reduce weight and material usage while ensuring certain prescribed constraints on performance of the design are satisfied. The high-performance light-weight designs created through topology optimization are often free-form and organic, manufacturing of which through traditional casting, forming, or subtractive technologies can become quite challenging. Additive manufacturing (AM) is a class of more modern technologies that seem to alleviate this issue by fabricating complex parts layer by layer. On the other hand, the cost of additively manufactured parts increase significantly with material usage. Therefore, optimizing designs can reduce material usage, build time, and post-process time to make AM worthwhile. Thus, TO and AM complement each other to fabricate ever more complex high performance and customized yet affordable products. However, for these technologies to be integrated, there are certain issues, such as extraneous support structures or material anisotropy, that need to be considered within the optimization. Focus of this thesis is mainly on: 1. Addressing challenges on reducing amount of support structure and considering process-induced anisotropy throughout the optimization process. 2. Exploiting the capabilities of AM in free-form fabrication to improve performance by generating more complex multi-material designs. In other words, the present thesis attempts to make advances on integrating the two modern and promising fields, topology optimization and additive manufacturing by developing optimization algorithms that generate optimized designs while tracing Pareto frontiers. Perhaps the most important benefit of this class of methods is the fact that intermediate topologies remain structurally valid, thus iterative solvers can converge much faster. Further, these intermediate designs are local optimum solutions. These traits make these methods well-suited for rapidly exploring the design space to find freeform designs while ensuring their structural integrity.

Download or read book Superior Structural Design Through Automated Topology Optimization and Advanced Manufacturing written by Martin James Muir and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book TOPOLOGY OPTIMIZATION ALGORITHMS FOR ADDITIVE MANUFACTURING written by ZACHARY. THOMPSON and published by . This book was released on 2019 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Topology Optimization in Engineering Structure Design written by Ji-Hong Zhu and published by ISTE Press - Elsevier. This book was released on 2016-10-13 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Topology Optimization in Engineering Structure Design explores the recent advances and applications of topology optimization in engineering structures design, with a particular focus on aircraft and aerospace structural systems. To meet the increasingly complex engineering challenges provided by rapid developments in these industries, structural optimization techniques have developed in conjunction with them over the past two decades. The latest methods and theories to improve mechanical performances and save structural weight under static, dynamic and thermal loads are summarized and explained in detail here, in addition to potential applications of topology optimization techniques such as shape preserving design, smart structure design and additive manufacturing. These new design strategies are illustrated by a host of worked examples, which are inspired by real engineering situations, some of which have been applied to practical structure design with significant effects. Written from a forward-looking applied engineering perspective, the authors not only summarize the latest developments in this field of structure design but also provide both theoretical knowledge and a practical guideline. This book should appeal to graduate students, researchers and engineers, in detailing how to use topology optimization methods to improve product design.

Download or read book Advanced Topology Optimization Techniques for Engineering and Biomedical Problems written by Jaejong Park and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Modern manufacturing advances such as layer-by-layer material joining process in 3D printing have added a new dimension to engineering design problems by providing greater flexibility. Sophisticated structural features in the internal architecture or complex geometries can be manipulated and implemented to enhance the performance of the final structure. Topology optimization is a powerful numerical tool that provides engineers an efficient way to realize innovative designs at an early design stage. It seeks the optimum distribution of limited material volume within a predefined design domain for the optimization objective against a set of constraints. This makes it an attractive tool for obtaining the non-intuitive mechanical design of complex structures in the aerospace, automotive and biomedical industries among others. Effective and systematic topology optimization methods that can fully leverage the capabilities of the recent manufacturing developments needs to be developed. In this thesis work, novel topology optimization methods are formulated which allows the design of multi-material, geometrically complex structures, and functional microstructures. A robust and effcient multi-material method for 3D topology optimization problems is formulated that breaks the original multi-material problem into a series of binary phase topology optimization problems then solves sequentially similar to the Gauss-Seidel method. The efficiency and accuracy are improved by implementing the multi-resolution technique. Using relatively coarser mesh for displacement field compared to the design and density variables allows reduced CPU time for solving the system equation. Also, a topology optimization technique to design structures in microscale is provided. Homogenization method allows analysis of composite materials by considering an effective continuum with repetitive microstructures. An objective is formulated in topology optimization that designs microstructure so that when it is repeated through the macroscopic domain, the structure can obtain a certain target elastic properties. Finally, the topological complexity can be controlled by introducing an additional geometric constraint in the formulation. Lower bound in the perimeter value, which is defined as the sum of inner and outer boundaries, can drive the final topology to have more holes. This leads to a structure with more refined load transfer paths, and it can generate structurally sound internal architectures for an effective light weighting of currently existing engineering solutions. The addition of design capabilities of multi-material, microstructures, complex geometries in this work will provide the basis of advanced manufacturing centric topology optimization framework.

Download or read book Predictive Theoretical and Computational Approaches for Additive Manufacturing written by National Academies of Sciences, Engineering, and Medicine and published by National Academies Press. This book was released on 2016-12-21 with total page 149 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) methods have great potential for promoting transformative research in many fields across the vast spectrum of engineering and materials science. AM is one of the leading forms of advanced manufacturing which enables direct computer-aided design (CAD) to part production without part-specific tooling. In October 2015 the National Academies of Sciences, Engineering, and Medicine convened a workshop of experts from diverse communities to examine predictive theoretical and computational approaches for various AM technologies. While experimental workshops in AM have been held in the past, this workshop uniquely focused on theoretical and computational approaches and involved areas such as simulation-based engineering and science, integrated computational materials engineering, mechanics, materials science, manufacturing processes, and other specialized areas. This publication summarizes the presentations and discussions from the workshop.

Download or read book Fundamentals of Digital Manufacturing Science written by Zude Zhou and published by Springer Science & Business Media. This book was released on 2011-10-22 with total page 373 pages. Available in PDF, EPUB and Kindle. Book excerpt: The manufacturing industry will reap significant benefits from encouraging the development of digital manufacturing science and technology. Digital Manufacturing Science uses theorems, illustrations and tables to introduce the definition, theory architecture, main content, and key technologies of digital manufacturing science. Readers will be able to develop an in-depth understanding of the emergence and the development, the theoretical background, and the techniques and methods of digital manufacturing science. Furthermore, they will also be able to use the basic theories and key technologies described in Digital Manufacturing Science to solve practical engineering problems in modern manufacturing processes. Digital Manufacturing Science is aimed at advanced undergraduate and postgraduate students, academic researchers and researchers in the manufacturing industry. It allows readers to integrate the theories and technologies described with their own research works, and to propose new ideas and new methods to improve the theory and application of digital manufacturing science.

Download or read book Advanced Design and Manufacturing Based on STEP written by Xun Xu and published by Springer Science & Business Media. This book was released on 2009-09-29 with total page 495 pages. Available in PDF, EPUB and Kindle. Book excerpt: Design and manufacturing is the essential element in any product development lifecycle. Industry vendors and users have been seeking a common language to be used for the entire product development lifecycle that can describe design, manufacturing and other data pertaining to the product. Many solutions were proposed, the most successful being the Stadndard for Exchange of Product model (STEP). STEP provides a mechanism that is capable of describing product data, independent from any particular system. The nature of this description makes it suitable not only for neutral file exchange, but also as a basis for implementing, sharing and archiving product databases. ISO 10303-AP203 is the first and perhaps the most successful AP developed to exchange design data between different CAD systems. Going from geometric data (as in AP203) to features (as in AP224) represents an important step towards having the right type of data in a STEP-based CAD/CAM system. Of particular significance is the publication of STEP-NC, as an extension of STEP to NC, utilising feature-based concepts for CNC machining purposes. The aim of this book is to provide a snapshot of the recent research outcomes and implementation cases in the field of design and manufacturing where STEP is used as the primary data representation protocol. The 20 chapters are contributed by authors from most of the top research teams in the world. These research teams are based in national research institutes, industries as well as universities.

Download or read book Ant Colony Optimization written by Marco Dorigo and published by MIT Press. This book was released on 2004-06-04 with total page 324 pages. Available in PDF, EPUB and Kindle. Book excerpt: An overview of the rapidly growing field of ant colony optimization that describes theoretical findings, the major algorithms, and current applications. The complex social behaviors of ants have been much studied by science, and computer scientists are now finding that these behavior patterns can provide models for solving difficult combinatorial optimization problems. The attempt to develop algorithms inspired by one aspect of ant behavior, the ability to find what computer scientists would call shortest paths, has become the field of ant colony optimization (ACO), the most successful and widely recognized algorithmic technique based on ant behavior. This book presents an overview of this rapidly growing field, from its theoretical inception to practical applications, including descriptions of many available ACO algorithms and their uses. The book first describes the translation of observed ant behavior into working optimization algorithms. The ant colony metaheuristic is then introduced and viewed in the general context of combinatorial optimization. This is followed by a detailed description and guide to all major ACO algorithms and a report on current theoretical findings. The book surveys ACO applications now in use, including routing, assignment, scheduling, subset, machine learning, and bioinformatics problems. AntNet, an ACO algorithm designed for the network routing problem, is described in detail. The authors conclude by summarizing the progress in the field and outlining future research directions. Each chapter ends with bibliographic material, bullet points setting out important ideas covered in the chapter, and exercises. Ant Colony Optimization will be of interest to academic and industry researchers, graduate students, and practitioners who wish to learn how to implement ACO algorithms.

Download or read book Industrializing Additive Manufacturing Proceedings of Additive Manufacturing in Products and Applications AMPA2017 written by Mirko Meboldt and published by Springer. This book was released on 2017-09-05 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: These proceedings exchange ideas and knowledge among engineers, designers and managers on how to support real-world value chains by developing additive manufactured series products. The papers from the conference show a holistic, multidisciplinary view.

Download or read book Digital Transformation of the Design Construction and Management Processes of the Built Environment written by Bruno Daniotti and published by Springer Nature. This book was released on 2019-01-01 with total page 400 pages. Available in PDF, EPUB and Kindle. Book excerpt: This open access book focuses on the development of methods, interoperable and integrated ICT tools, and survey techniques for optimal management of the building process. The construction sector is facing an increasing demand for major innovations in terms of digital dematerialization and technologies such as the Internet of Things, big data, advanced manufacturing, robotics, 3D printing, blockchain technologies and artificial intelligence. The demand for simplification and transparency in information management and for the rationalization and optimization of very fragmented and splintered processes is a key driver for digitization. The book describes the contribution of the ABC Department of the Polytechnic University of Milan (Politecnico di Milano) to R&D activities regarding methods and ICT tools for the interoperable management of the different phases of the building process, including design, construction, and management. Informative case studies complement the theoretical discussion. The book will be of interest to all stakeholders in the building process - owners, designers, constructors, and faculty managers - as well as the research sector.

Download or read book Additive Manufacturing written by Amit Bandyopadhyay and published by CRC Press. This book was released on 2015-09-08 with total page 547 pages. Available in PDF, EPUB and Kindle. Book excerpt: The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo

Download or read book Additive Manufacturing of Metals The Technology Materials Design and Production written by Li Yang and published by Springer. This book was released on 2017-05-11 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Download or read book Metal Additive Manufacturing written by Dyuti Sarker and published by John Wiley & Sons. This book was released on 2021-10-26 with total page 624 pages. Available in PDF, EPUB and Kindle. Book excerpt: METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.

Download or read book Advances in Structural and Multidisciplinary Optimization written by Axel Schumacher and published by Springer. This book was released on 2017-12-04 with total page 2101 pages. Available in PDF, EPUB and Kindle. Book excerpt: The volume includes papers from the WSCMO conference in Braunschweig 2017 presenting research of all aspects of the optimal design of structures as well as multidisciplinary design optimization where the involved disciplines deal with the analysis of solids, fluids or other field problems. Also presented are practical applications of optimization methods and the corresponding software development in all branches of technology.