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Book Evaluation of Solid Sorbents As A Retrofit Technology for CO sub 2  Capture from Coal Fired Power Plants

Download or read book Evaluation of Solid Sorbents As A Retrofit Technology for CO sub 2 Capture from Coal Fired Power Plants written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Through a U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) funded cooperative agreement DE-NT0005649, ADA Environmental Solutions (ADA) has begun evaluating the use of solid sorbents for CO2 capture. The project objective was to address the viability and accelerate development of a solid-based CO2 capture technology. To meet this objective, initial evaluations of sorbents and the process / equipment were completed. First the sorbents were evaluated using a temperature swing adsorption process at the laboratory scale in a fixed-bed apparatus. A slipstream reactor designed to treat flue gas produced by coal-fired generation of nominally 1 kWe was designed and constructed, which was used to evaluate the most promising materials on a more meaningful scale using actual flue gas. In a concurrent effort, commercial-scale processes and equipment options were also evaluated for their applicability to sorbent-based CO2 capture. A cost analysis was completed that can be used to direct future technology development efforts. ADA completed an extensive sorbent screening program funded primarily through this project, DOE NETL cooperative agreement DE-NT0005649, with support from the Electric Power Research Institute (EPRI) and other industry participants. Laboratory screening tests were completed on simulated and actual flue gas using simulated flue gas and an automated fixed bed system. The following types and quantities of sorbents were evaluated: 87 supported amines, 31 carbon based materials, 6 zeolites, 7 supported carbonates (evaluated under separate funding), 10 hydrotalcites. Sorbent evaluations were conducted to characterize materials and down-select promising candidates for further testing at the slipstream scale. More than half of the materials evaluated during this program were supported amines. Based on the laboratory screening four supported amine sorbents were selected for evaluation at the 1 kW scale at two different field sites. ADA designed and fabricated a slipstream pilot to allow an evaluation of the kinetic behavior of sorbents and provide some flexibility for the physical characteristics of the materials. The design incorporated a transport reactor for the adsorber (co-current reactor) and a fluidized-bed in the regenerator. This combination achieved the sorbent characterization goals and provided an opportunity to evaluate whether the potential cost savings associated with a relatively simple process design could overcome the sacrifices inherent in a co-current separation process. The system was installed at two field sites during the project, Luminant's Martin Lake Steam Electric Station and Xcel Energy's Sherburne County Generating Station (Sherco). Although the system could not maintain continuous 90% CO2 removal with the sorbents evaluated under this program, it was useful to compare the CO2 removal properties of several different sorbents on actual flue gas. One of the supported amine materials, sorbent R, was evaluated at both Martin Lake and Sherco. The 1 kWe pilot was operated in continuous mode as well as batch mode. In continuous mode, the sorbent performance could not overcome the limitations of the co-current adsorbent design. In batch mode, sorbent R was able to remove up to 90% CO2 for several cycles. Approximately 50% of the total removal occurred in the first three feet of the adsorption reactor, which was a transport reactor. During continuous testing at Sherco, CO2 removal decreased to approximately 20% at steady state. The lack of continuous removal was due primarily to the combination of a co-current adsorption system with a fluidized bed for regeneration, a combination which did not provide an adequate driving force to maintain an acceptable working CO2 capacity. In addition, because sorbent R consisted of a polymeric amine coated on a silica substrate, it was believed that the 50% amine loaded resulted in mass diffusion limitations related to the CO2 uptake rate. Th ...

Book Evaluation of Solid Sorbents as a Retrofit Technology for CO2 Capture from Coal Fired Power Plants

Download or read book Evaluation of Solid Sorbents as a Retrofit Technology for CO2 Capture from Coal Fired Power Plants written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Through a U.S. Department of Energy (DOE) National Energy Technology Laboratory (NETL) funded cooperative agreement DE-NT0005649, ADA Environmental Solutions (ADA) has begun evaluating the use of solid sorbents for CO2 capture. The project objective was to address the viability and accelerate development of a solid-based CO2 capture technology. To meet this objective, initial evaluations of sorbents and the process/equipment were completed. First the sorbents were evaluated using a temperature swing adsorption process at the laboratory scale in a fixed-bed apparatus. A slipstream reactor designed to treat flue gas produced by coal-fired generation of nominally 1 kWe was designed and constructed, which was used to evaluate the most promising materials on a more meaningful scale using actual flue gas. In a concurrent effort, commercial-scale processes and equipment options were also evaluated for their applicability to sorbent-based CO2 capture. A cost analysis was completed that can be used to direct future technology development efforts. ADA completed an extensive sorbent screening program funded primarily through this project, DOE NETL cooperative agreement DE-NT0005649, with support from the Electric Power Research Institute (EPRI) and other industry participants. Laboratory screening tests were completed on simulated and actual flue gas using simulated flue gas and an automated fixed bed system. The following types and quantities of sorbents were evaluated: 87 supported amines; 31 carbon based materials; 6 zeolites; 7 supported carbonates (evaluated under separate funding); and 10 hydrotalcites. Sorbent evaluations were conducted to characterize materials and down-select promising candidates for further testing at the slipstream scale. More than half of the materials evaluated during this program were supported amines. Based on the laboratory screening four supported amine sorbents were selected for evaluation at the 1 kW scale at two different field sites. ADA designed and fabricated a slipstream pilot to allow an evaluation of the kinetic behavior of sorbents and provide some flexibility for the physical characteristics of the materials. The design incorporated a transport reactor for the adsorber (co-current reactor) and a fluidized-bed in the regenerator. This combination achieved the sorbent characterization goals and provided an opportunity to evaluate whether the potential cost savings associated with a relatively simple process design could overcome the sacrifices inherent in a co-current separation process. The system was installed at two field sites during the project, Luminant's Martin Lake Steam Electric Station and Xcel Energy's Sherburne County Generating Station (Sherco). Although the system could not maintain continuous 90% CO2 removal with the sorbents evaluated under this program, it was useful to compare the CO2 removal properties of several different sorbents on actual flue gas. One of the supported amine materials, sorbent R, was evaluated at both Martin Lake and Sherco. The 1 kWe pilot was operated in continuous mode as well as batch mode. In continuous mode, the sorbent performance could not overcome the limitations of the cocurrent adsorbent design. In batch mode, sorbent R was able to remove up to 90% CO2 for several cycles. Approximately 50% of the total removal occurred in the first three feet of the adsorption reactor, which was a transport reactor. During continuous testing at Sherco, CO2 removal decreased to approximately 20% at steady state. The lack of continuous removal was due primarily to the combination of a co-current adsorption system with a fluidized bed for regeneration, a combination which did not provide an adequate driving force to maintain an acceptable working CO2 capacity. In addition, because sorbent R consisted of a polymeric amine coated on a silica substrate, it was believed that the 50% amine loaded resulted in mass diffusion limitations related to the CO2 uptake rate. Three additional supported amine materials, sorbents AX, F, and BN, were selected for evaluation using the 1 kW pilot at Sherco. Sorbent AX was operated in batch mode and performed similarly to sorbent R (i.e. could achieve up to 90% removal when given adequate regeneration time). Sorbent BN was not expected to be subject to the same mass diffusion limitations as experienced with sorbent R. When sorbent BN was used in continuous mode the steady state CO2 removal was approximately double that of sorbent R, which highlighted the importance of sorbents without kinetic limitations.

Book Evaluation of Solid Sorbents as a Retrofit Technology for CO2 Capture

Download or read book Evaluation of Solid Sorbents as a Retrofit Technology for CO2 Capture written by and published by . This book was released on 2016 with total page 265 pages. Available in PDF, EPUB and Kindle. Book excerpt: ADA completed a DOE-sponsored program titled Evaluation of Solid Sorbents as a Retrofit Technology for CO2 Capture under program DE-FE0004343. During this program, sorbents were analyzed for use in a post-combustion CO2 capture process. A supported amine sorbent was selected based upon superior performance to adsorb a greater amount of CO2 than the activated carbon sorbents tested. When the most ideal sorbent at the time was selected, it was characterized and used to create a preliminary techno-economic analysis (TEA). A preliminary 550 MW coal-fired power plant using Illinois #6 bituminous coal was designed with a solid sorbent CO2 capture system using the selected supported amine sorbent to both facilitate the TEA and to create the necessary framework to scale down the design to a 1 MWe equivalent slipstream pilot facility. The preliminary techno-economic analysis showed promising results and potential for improved performance for CO2 capture compared to conventional MEA systems. As a result, a 1 MWe equivalent solid sorbent system was designed, constructed, and then installed at a coal-fired power plant in Alabama. The pilot was designed to capture 90% of the CO2 from the incoming flue gas at 1 MWe net electrical generating equivalent. Testing was not possible at the design conditions due to changes in sorbent handling characteristics at post-regenerator temperatures that were not properly incorporated into the pilot design. Thus, severe pluggage occurred at nominally 60% of the design sorbent circulation rate with heated sorbent, although no handling issues were noted when the system was operated prior to bringing the regenerator to operating temperature. Testing within the constraints of the pilot plant resulted in 90% capture of the incoming CO2 at a flow rate equivalent of 0.2 to 0.25 MWe net electrical generating equivalent. The reduction in equivalent flow rate at 90% capture was primarily the result of sorbent circulation limitations at operating temperatures combined with pre-loading of the sorbent with CO2 prior to entering the adsorber. Specifically, CO2-rich gas was utilized to convey sorbent from the regenerator to the adsorber. This gas was nominally 45°C below the regenerator temperature during testing. ADA's post-combustion capture system with modifications to overcome pilot constraints, in conjunction with incorporating a sorbent with CO2 working capacity of 15 g CO2/100 g sorbent and a contact time of 10 to 15 minutes or less with flue gas could provide significant cost and performance benefits when compared to an MEA system.

Book Low Cost Sorbent for Capturing CO sub 2  Emissions Generated by Existing Coal fired Power Plants

Download or read book Low Cost Sorbent for Capturing CO sub 2 Emissions Generated by Existing Coal fired Power Plants written by and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: TDA Research, Inc. has developed a novel sorbent based post-combustion CO2 removal technology. This low cost sorbent can be regenerated with low-pressure (ca. 1 atm) superheated steam without temperature swing or pressure-swing. The isothermal and isobaric operation is a unique and advantageous feature of this process. The objective of this project was to demonstrate the technical and economic merit of this sorbent based CO2 capture approach. Through laboratory, bench-scale and field testing we demonstrated that this technology can effectively and efficiently capture CO2 produced at an existing pulverized coal power plants. TDA Research, Inc is developing both the solid sorbent and the process designed around that material. This project addresses the DOE Program Goal to develop a capture technology that can be added to an existing or new coal fired power plant, and can capture 90% of the CO2 produced with the lowest possible increase in the cost of energy.

Book Topical Report 5

    Book Details:
  • Author :
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  • Release : 2011
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  • Pages : pages

Download or read book Topical Report 5 written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: ADA-ES has completed an extensive sorbent screening program funded primarily through DOE NETL cooperative agreement DE-NT0005649 with support from EPRI and industry cost-share participants. Tests were completed on simulated and actual flue gas. The overall project objective is to address the viability and accelerate development of a solid-based postcombustion CO2 capture technology that can be retrofit to the existing fleet of coal-fired power plants. An important component of the viability assessment was to evaluate the state of development of sorbents and measure key performance characteristics under realistic operating conditions.

Book Evaluation of Dry Sorbent Injection Technology for Pre Combustion CO sub 2  Capture

Download or read book Evaluation of Dry Sorbent Injection Technology for Pre Combustion CO sub 2 Capture written by and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: This document summarizes the work performed on Cooperative Agreement DE-FE0000465,?Evaluation of Dry Sorbent Technology for Pre-Combustion CO2 Capture,? during the period of performance of January 1, 2010 through September 30, 2013. This project involves the development of a novel technology that combines a dry sorbent-based carbon capture process with the water-gas-shift reaction for separating CO2 from syngas. The project objectives were to model, develop, synthesize and screen sorbents for CO2 capture from gasified coal streams. The project was funded by the DOE National Energy Technology Laboratory with URS as the prime contractor. Illinois Clean Coal Institute and The University of Illinois Urbana-Champaign were project co-funders. The objectives of this project were to identify and evaluate sorbent materials and concepts that were suitable for capturing carbon dioxide (CO2) from warm/hot water-gas-shift (WGS) systems under conditions that minimize energy penalties and provide continuous gas flow to advanced synthesis gas combustion and processing systems. Objectives included identifying and evaluating sorbents that efficiently capture CO2 from a gas stream containing CO2, carbon monoxide (CO), and hydrogen (H2) at temperatures as high as 650 °C and pressures of 400-600 psi. After capturing the CO2, the sorbents would ideally be regenerated using steam, or other condensable purge vapors. Results from the adsorption and regeneration testing were used to determine an optimal design scheme for a sorbent enhanced water gas shift (SEWGS) process and evaluate the technical and economic viability of the dry sorbent approach for CO2 capture. Project work included computational modeling, which was performed to identify key sorbent properties for the SEWGS process. Thermodynamic modeling was used to identify optimal physical properties for sorbents and helped down-select from the universe of possible sorbent materials to seven that were deemed thermodynamically viable for the process. Molecular modeling was used to guide sorbent synthesis through first principles simulations of adsorption and regeneration. Molecular dynamics simulations also modeled the impact of gas phase impurities common in gasified coal streams (e.g., H2S) on the adsorption process. The role of inert dopants added for mechanical durability to active sorbent materials was also investigated through molecular simulations. Process simulations were conducted throughout the project to help determine the overall feasibility of the process and to help guide laboratory operating conditions. A large component of the program was the development of sorbent synthesis methods. Three different approaches were used: mechanical alloying (MA), flame spray pyrolysis (FSP), and ultrasonic spray pyrolysis (USP). Sorbents were characterized by a host of analytical techniques and screened for SEWGS performance using a thermogravimetric analyzer (TGA). A feedback loop from screening efforts to sorbent synthesis was established and used throughout the project lifetime. High temperature, high pressure reactor (HTPR) systems were constructed to test the sorbents at conditions mimicking the SEWGS process as identified through process modeling. These experiments were conducted at the laboratory scale to examine sorbents for their CO2 capacity, conversion of CO to CO2, and impacts of adsorption and regeneration conditions, and syngas composition (including impurities and H2O:CO ratio). Results from the HTPR testing showed sorbents with as high as 0.4 g{sub CO2}/g{sub sorbent} capacity with the ability to initially shift the WGS completely towards CO2/H2. A longer term experiment with a simple syngas matrix and N2/steam regeneration stream showed a USP sorbent to be stable through 50 adsorption-regeneration cycles, though the sorbent tested had a somewhat diminished initial capacity. The program culminated in a technoeconomic assessment in which two different approaches were taken; one a ...

Book Theoretical Screening of Mixed Solid Sorbent for Applications to CO sub 2  Capture Technology

Download or read book Theoretical Screening of Mixed Solid Sorbent for Applications to CO sub 2 Capture Technology written by and published by . This book was released on 2014 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Since current technologies for capturing CO2 to fight global climate change are still too energy intensive, there is a critical need for development of new materials that can capture CO2 reversibly with acceptable energy costs. Accordingly, solid sorbents have been proposed to be used for CO2 capture applications through a reversible chemical transformation. By combining thermodynamic database mining with first principles density functional theory and phonon lattice dynamics calculations, a theoretical screening methodology to identify the most promising CO2 sorbent candidates from the vast array of possible solid materials has been proposed and validated. The calculated thermodynamic properties of different classes of solid materials versus temperature and pressure changes were further used to evaluate the equilibrium properties for the CO2 adsorption/desorption cycles. According to the requirements imposed by the pre- and post- combustion technologies and based on our calculated thermodynamic properties for the CO2 capture reactions by the solids of interest, we were able to screen only those solid materials for which lower capture energy costs are expected at the desired pressure and temperature conditions. Only those selected CO2 sorbent candidates were further considered for experimental validations. The ab initio thermodynamic technique has the advantage of identifying thermodynamic properties of CO2 capture reactions without any experimental input beyond crystallographic structural information of the solid phases involved. Such methodology not only can be used to search for good candidates from existing database of solid materials, but also can provide some guidelines for synthesis new materials. In this presentation, we apply our screening methodology to mixing solid systems to adjust the turnover temperature to help on developing CO2 capture Technologies.

Book New Trends in Coal Conversion

Download or read book New Trends in Coal Conversion written by Isabel Suarez-Ruiz and published by Woodhead Publishing. This book was released on 2018-08-30 with total page 544 pages. Available in PDF, EPUB and Kindle. Book excerpt: New Trends in Coal Conversion: Combustion, Gasification, Emissions, and Coking covers the latest advancements in coal utilization, including coal conversion processes and mitigation of environmental impacts, providing an up-to-date source of information for a cleaner and more environmentally friendly use of coal, with a particular emphasis on the two biggest users of coal—utilities and the steel industry. Coverage includes recent advances in combustion co-firing, gasification, and on the minimization of trace element and CO2 emissions that is ideal for plant engineers, researchers, and quality control engineers in electric utilities and steelmaking. Other sections cover new advances in clean coal technologies for the steel industry, technological advances in conventional by-products, the heat-recovery/non-recovering cokemaking process, and the increasing use of low-quality coals in coking blends. Readers will learn how to make more effective use of coal resources, deliver higher productivity, save energy and reduce the environmental impact of their coal utilization. - Provides the current state-of-the-art and ongoing activities within coal conversion processes, with an emphasis on emerging technologies for the reduction of CO2 and trace elements - Discusses innovations in cokemaking for improved efficiency, energy savings and reduced environmental impact - Include case studies and examples throughout the book

Book CO sub 2  Capture from Flue Gas Using Solid Molecular Basket Sorbents

Download or read book CO sub 2 Capture from Flue Gas Using Solid Molecular Basket Sorbents written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this project is to develop a new generation of solid, regenerable polymeric molecular basket sorbent (MBS) for more cost-efficient capture and separation of CO2 from flue gas of coal-fired power plants. The primary goal is to develop a cost-effective MBS sorbent with better thermal stability. To improve the cost-effectiveness of MBS, we have explored commercially available and inexpensive support to replace the more expensive mesoporous molecular sieves like MCM-41 and SBA- 15. In addition, we have developed some advanced sorbent materials with 3D pore structure such as hexagonal mesoporous silica (HMS) to improve the CO2 working capacity of MBS, which can also reduce the cost for the whole CO2 capture process. During the project duration, the concern regarding the desorption rate of MBS sorbents has been raised, because lower desorption rate increases the desorption time for complete regeneration of the sorbent which in turn leads to a lower working capacity if the regeneration time is limited. Thus, the improvement in the thermal stability of MBS became a vital task for later part of this project. The improvement in the thermal stability was performed via increasing the polymer density either using higher molecular weight PEI or PEI cross-linking with an organic compound. Moreover, we have used the computational approach to estimate the interaction of CO2 with different MBSs for the fundamental understanding of CO2 sorption, which may benefit the development, design and modification of the sorbents and the process.

Book Theoretical Calculating the Thermodynamic Properties of Solid Sorbents for CO sub 2  Capture Applications

Download or read book Theoretical Calculating the Thermodynamic Properties of Solid Sorbents for CO sub 2 Capture Applications written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Since current technologies for capturing CO2 to fight global climate change are still too energy intensive, there is a critical need for development of new materials that can capture CO2 reversibly with acceptable energy costs. Accordingly, solid sorbents have been proposed to be used for CO2 capture applications through a reversible chemical transformation. By combining thermodynamic database mining with first principles density functional theory and phonon lattice dynamics calculations, a theoretical screening methodology to identify the most promising CO2 sorbent candidates from the vast array of possible solid materials has been proposed and validated. The calculated thermodynamic properties of different classes of solid materials versus temperature and pressure changes were further used to evaluate the equilibrium properties for the CO2 adsorption/desorption cycles. According to the requirements imposed by the pre- and post- combustion technologies and based on our calculated thermodynamic properties for the CO2 capture reactions by the solids of interest, we were able to screen only those solid materials for which lower capture energy costs are expected at the desired pressure and temperature conditions. Only those selected CO2 sorbent candidates were further considered for experimental validations. The ab initio thermodynamic technique has the advantage of identifying thermodynamic properties of CO2 capture reactions without any experimental input beyond crystallographic structural information of the solid phases involved. Such methodology not only can be used to search for good candidates from existing database of solid materials, but also can provide some guidelines for synthesis new materials. In this presentation, we first introduce our screening methodology and the results on a testing set of solids with known thermodynamic properties to validate our methodology. Then, by applying our computational method to several different kinds of solid systems, we demonstrate that our methodology can predict the useful information to help developing CO2 capture Technologies.

Book Evaluation of Sorbents for the Cleanup of Coal derived Synthesis Gas at Elevated Temperatures

Download or read book Evaluation of Sorbents for the Cleanup of Coal derived Synthesis Gas at Elevated Temperatures written by David Joseph Couling and published by . This book was released on 2012 with total page 182 pages. Available in PDF, EPUB and Kindle. Book excerpt: Integrated Gasification Combined Cycle (IGCC) with carbon dioxide capture is a promising technology to produce electricity from coal at a higher efficiency than with traditional subcritical pulverized coal (PC) power plants. As with any coal-based technology, however, it is of critical importance to develop efficient techniques to reduce the emissions of its many environmental pollutants, including not only carbon dioxide, but also sulfur and trace metals such as lead or mercury. One potential method to improve the efficiency for IGCC is through the use of solid sorbents that operate at elevated temperatures. Because many of these technologies are in their infancy and have yet to be commercially demonstrated, a strong desire exists to develop methods to critically evaluate these technologies more rapidly and inexpensively than can be done through experiments alone. In this thesis we applied computational techniques to investigate the feasibility of sorbents for the warm temperature removal of two key pollutants, carbon dioxide and mercury. We developed pressure swing adsorption models for the removal of carbon dioxide using both metal oxide and metal hydroxide sorbents and incorporated them into IGCC process simulations in Aspen Plus in order to evaluate the energy penalties associated with using these carbon dioxide capture technologies. We identified the optimal properties of CO2 sorbents for this application. Although warm CO2 capture using solid sorbents could lead to slight efficiency increases over conventional cold cleanup methods, the potential gains are much smaller than previously estimated. In addition, we used density functional theory to screen binary metal alloys, metal oxides, and metal sulfides as potential sorbents for mercury capture. We computed the thermochemistry of 40 different potential mercury sorbents to evaluate their affinity for mercury at the low concentrations and elevated temperatures found in the coal gas stream. We also evaluated the tendency of these sorbent materials to react with major components of the gas stream, such as hydrogen or steam. Finally, we tested the mercury adsorption characteristics of three of the most promising materials experimentally. Our experimental observations showed good qualitative agreement with our density functional theory calculations.

Book Novel Solid Sorbents for CO 2 Capture and Evaluation to Applied Systems

Download or read book Novel Solid Sorbents for CO 2 Capture and Evaluation to Applied Systems written by and published by . This book was released on 2015 with total page 101 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Theoretical Screening of Mixed Solid Sorbents for CO sub 2  Capture

Download or read book Theoretical Screening of Mixed Solid Sorbents for CO sub 2 Capture written by and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: We are establishing a theoretical procedure to identify most potential candidates of CO2 solid sorbents from a large solid material databank to meet the DOE programmatic goal for energy conversion; A further objective is to explore the optimal working conditions for the promised CO2 solid sorbents, especially from room to warm T ranges with optimal energy usage, used for both pre- and post-combustion capture technologies.

Book A Low Cost  High Capacity Regenerable Sorbent for Pre combustion CO sub 2  Capture

Download or read book A Low Cost High Capacity Regenerable Sorbent for Pre combustion CO sub 2 Capture written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The overall objective of the proposed research is to develop a low cost, high capacity CO2 sorbent and demonstrate its technical and economic viability for pre-combustion CO2 capture. The specific objectives supporting our research plan were to optimize the chemical structure and physical properties of the sorbent, scale-up its production using high throughput manufacturing equipment and bulk raw materials and then evaluate its performance, first in bench-scale experiments and then in slipstream tests using actual coal-derived synthesis gas. One of the objectives of the laboratory-scale evaluations was to demonstrate the life and durability of the sorbent for over 10,000 cycles and to assess the impact of contaminants (such as sulfur) on its performance. In the field tests, our objective was to demonstrate the operation of the sorbent using actual coal-derived synthesis gas streams generated by air-blown and oxygen-blown commercial and pilot-scale coal gasifiers (the CO2 partial pressure in these gas streams is significantly different, which directly impacts the operating conditions hence the performance of the sorbent). To support the field demonstration work, TDA collaborated with Phillips 66 and Southern Company to carry out two separate field tests using actual coal-derived synthesis gas at the Wabash River IGCC Power Plant in Terre Haute, IN and the National Carbon Capture Center (NCCC) in Wilsonville, AL. In collaboration with the University of California, Irvine (UCI), a detailed engineering and economic analysis for the new CO2 capture system was also proposed to be carried out using Aspen PlusTM simulation software, and estimate its effect on the plant efficiency.

Book Energy Research Abstracts

Download or read book Energy Research Abstracts written by and published by . This book was released on 1993-02 with total page 366 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Development of Fly Ash Derived Sorbents to Capture CO2 from Flue Gas of Power Plants

Download or read book Development of Fly Ash Derived Sorbents to Capture CO2 from Flue Gas of Power Plants written by M. Mercedes Maroto-Valer and published by . This book was released on 2003 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: This research program focused on the development of fly ash derived sorbents to capture CO{sub 2} from power plant flue gas emissions. The fly ash derived sorbents developed represent an affordable alternative to existing methods using specialized activated carbons and molecular sieves, that tend to be very expensive and hinder the viability of the CO{sub 2} sorption process due to economic constraints. Under Task 1 'Procurement and characterization of a suite of fly ashes', 10 fly ash samples, named FAS-1 to -10, were collected from different combustors with different feedstocks, including bituminous coal, PRB coal and biomass. These samples presented a wide range of LOI value from 0.66-84.0%, and different burn-off profiles. The samples also spanned a wide range of total specific surface area and pore volume. These variations reflect the difference in the feedstock, types of combustors, collection hopper, and the beneficiation technologies the different fly ashes underwent. Under Task 2 'Preparation of fly ash derived sorbents', the fly ash samples were activated by steam. Nitrogen adsorption isotherms were used to characterize the resultant activated samples. The cost-saving one-step activation process applied was successfully used to increase the surface area and pore volume of all the fly ash samples. The activated samples present very different surface areas and pore volumes due to the range in physical and chemical properties of their precursors. Furthermore, one activated fly ash sample, FAS-4, was loaded with amine-containing chemicals (MEA, DEA, AMP, and MDEA). The impregnation significantly decreased the surface area and pore volume of the parent activated fly ash sample. Under Task 3 'Capture of CO{sub 2} by fly ash derived sorbents', sample FAS-10 and its deashed counterpart before and after impregnation of chemical PEI were used for the CO{sub 2} adsorption at different temperatures. The sample FAS-10 exhibited a CO{sub 2} adsorption capacity of 17.5mg/g at 30 C, and decreases to 10.25mg/g at 75 C, while those for de-ashed counterpart are 43.5mg/g and 22.0 mg/g at 30 C and 75 C, respectively. After loading PEI, the CO{sub 2} adsorption capacity increased to 93.6 mg/g at 75 C for de-ashed sample and 62.1 mg/g at 75 C for raw fly ash sample. The activated fly ash, FAS-4, and its chemical loaded counterparts were tested for CO{sub 2} capture capacity. The activated carbon exhibited a CO{sub 2} adsorption capacity of 40.3mg/g at 30 C that decreased to 18.5mg/g at 70 C and 7.7mg/g at 120 C. The CO{sub 2} adsorption capacity profiles changed significantly after impregnation. For the MEA loaded sample the capacity increased to 68.6mg/g at 30 C. The loading of MDEA and DEA initially decreased the CO{sub 2} adsorption capacity at 30 C compared to the parent sample but increased to 40.6 and 37.1mg/g, respectively, when the temperature increased to 70 C. The loading of AMP decrease the CO{sub 2} adsorption capacity compared to the parent sample under all the studied temperatures. Under Task 4 'Comparison of the CO{sub 2} capture by fly ash derived sorbents with commercial sorbents', the CO{sub 2} adsorption capacities of selected activated fly ash carbons were compared to commercial activated carbons. The CO{sub 2} adsorption capacity of fly ash derived activated carbon, FAS-4, and its chemical loaded counterpart presented CO{sub 2} capture capacities close to 7 wt%, which are comparable to, and even better than, the published values of 3-4%.

Book ASSESSMENT OF LOW COST NOVEL SORBENTS FOR COAL FIRED POWER PLANT MERCURY CONTROL

Download or read book ASSESSMENT OF LOW COST NOVEL SORBENTS FOR COAL FIRED POWER PLANT MERCURY CONTROL written by and published by . This book was released on 2004 with total page 10 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is a Technical Report under a program funded by the Department of Energy's National Energy Technology Laboratory (NETL) to obtain the necessary information to assess the viability of lower cost alternatives to commercially available activated carbon for mercury control in coal-fired utilities. Novel sorbent evaluations at We Energies' Pleasant Prairie Power Plant (P4) Unit 1 (no SCR in place) have been completed. Nineteen sorbents were evaluated for mercury control. A batch injection rate of 1 lb/Mmacf for 1 hour was conducted for screening purposes at a temperature of 300 F. Four sorbents were further evaluated at three injection rates and two temperatures. The multi-pollutant control test system (PoCT) was installed on P4's Unit 2 (with an SCR) and sorbent evaluations are continuing. Evaluations will continue through the end of January 2004. Tests and analysis on samples from Powerton and Valley to yield waste characterization results for the COHPAC long-term tests are continuing. A no-cost time extension for work to be completed by March 31, 2004 was granted by DOE/NETL.