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Book Effect of Plastic Strain on the Corrosion of X65 Pipeline Steel

Download or read book Effect of Plastic Strain on the Corrosion of X65 Pipeline Steel written by Chelsea Chitty and published by . This book was released on 2018 with total page 22 pages. Available in PDF, EPUB and Kindle. Book excerpt: Corrosion is an important mode of degradation and failure for iron alloys used in oil and gas pipelines. Pitting corrosion is a particular type of corrosion that is not well-understood and can play in important role in material failure. Research has shown that areas of increased plastic strain develop within pits which may promote crack initiation and material failure. This paper aims to analyze the impact of increased plastic strain on the general corrosion rate of X65 pipeline steel. Samples of X65 steel cold-rolled to 0%, 5%, 10%, 15% and 20% plastic deformation were tested using linear polarization methods in a 10% NaCl, CO2 saturated environment. It was found that there was no impact from the amount of plastic strain on the general corrosion rate of the X65 steel.

Book Stress Corrosion Cracking of X65 Pipeline Steel in Fuel Grade Ethanol Environments

Download or read book Stress Corrosion Cracking of X65 Pipeline Steel in Fuel Grade Ethanol Environments written by Lindsey R. Goodman and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In recent years, the demand for alternatives to fossil fuels has risen dramatically, and ethanol fuel has become an important liquid fuel alternative globally. The most efficient mode of transportation of petroleum-based fuel is via pipelines, and due to the 300% increase in ethanol use in the U.S. in the past decade, a similar method of conveyance must be adopted for ethanol. Low-carbon, low-alloy pipeline steels like X52, X60, and X65 comprise the existing fuel transmission pipeline infrastructure. However, similar carbon steels, used in the ethanol processing and production industry, were found to exhibit stress corrosion cracking (SCC) in ethanol service. Prior work has shown that contaminants absorbed by the ethanol during distillation, processing or transport could be the possible determinants of SCC susceptibility; 200 proof ethanol alone was shown not to cause SCC in laboratory studies. To ensure the safety and integrity of the pipeline system, it was necessary to perform a mechanistic study of SCC of pipeline steel in fuel grade ethanol (FGE).\r : The objective of this work was to determine the environmental factors relating to SCC of X65 steel in fuel grade ethanol (FGE) environments. To accomplish this, a systematic study was done to test effects of FGE feedstock and common contaminants and constituents such as water, chloride, dissolved oxygen, and organic acids on SCC behavior of an X65 pipeline steel. Slow strain rate tests (SSRT) were employed to evaluate and compare specific constituents' effects on crack density, morphology, and severity of SCC of X65 in FGE. SCC did not occur in commercial FGE environments, regardless of the ethanol feedstock. In both FGE and simulated fuel grade ethanol (SFGE), SCC of carbon steel was found to occur at low water contents (below 5 vol%) when chloride was present above a specific threshold quantity. Cl- threshold for SCC varied from 10ppm in FGE to approximately 1 ppm in SFGE. SCC of carbon steel was inhibited when oxygen was removed from solution via N2 purge or pHe was increased by addition of NaOH. During SSRT, in-situƠ electrochemical measurements showed a significant role of film rupture in the SCC mechanism. Analysis of repassivation kinetics in mechanical scratch tests revealed a large initial anodic dissolution current spike in SCC-causing environments, followed by repassivation indicated by current transient decay. In the deaerated environments, repassivation did not occur, while in alkaline SFGE repassivation was significantly more rapid than in SCC-inducing SFGE. Composition and morphology of the passive film on X65 during static exposure tests was studied using X-ray photoelectron spectroscopy (XPS) and atomic force microscopy (AFM). Results showed stability of an air-formed native oxide under static immersion in neutral (pHe = 5.4) SFGE, and dissolution of the film when pHe was decreased to 4.3. XPS spectra indicated changes in film composition at high pHe (near 13) and in environments lacking sufficient water. In light of all results, a film-rupture anodic-dissolution mechanism is proposed in which local plastic strains facilitates local breakdown of the air-formed oxide film, causing iron to dissolve anodically. During crack propagation anodic dissolution occurs at the crack tip while crack walls repassivate preserving crack geometry and local stress concentration at the tip. It is also proposed that SCC can be mitigated by use of alkaline inhibitors that speed repassivation and promotes formation of a more protective Fe(OH)3 film.

Book Failure Mechanisms in Alloys

Download or read book Failure Mechanisms in Alloys written by George A. Pantazopoulos and published by MDPI. This book was released on 2020-03-19 with total page 476 pages. Available in PDF, EPUB and Kindle. Book excerpt: The era of lean production and excellence in manufacturing, advancing with sustainable development, demands the rational utilization of raw materials and energy resources, adopting cleaner and environmentally-friendly industrial processes. In view of the new industrial revolution, through digital transformation, the exploitation of smart and sophisticated materials systems, the need of minimizing scrap and increasing efficiency, reliability and lifetime and, on the other hand, the pursuit of fuel economy and limitation of carbon footprint, are necessary conditions for the imminent growth in a highly competitive economy. Failure analysis is an interdisciplinary scientific topic, reflecting the opinions and interpretations coming from a systematic evidence-gathering procedure, embracing various important sectors, imparting knowledge, and substantiating improvement practices. The deep understanding of material/component role (e.g., rotating shaft, extrusion die, gas pipeline) and properties will be of central importance for fitness for purpose in certain industrial processes and applications. Finally, it is hoped and strongly believed that the accumulation of additional knowledge in the field of failure mechanisms and the adoption of the principles, philosophy, and deep understanding of failure analysis process approach will strongly promote the learning concept, as a continuously evolving process leading to personal and social progress and prosperity.

Book Environment Effects on Stres S Corrosion Cracking of X65 Pipeline Steel

Download or read book Environment Effects on Stres S Corrosion Cracking of X65 Pipeline Steel written by Dennis Loui and published by . This book was released on 1992 with total page 146 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Microbiologically Influenced Corrosion in the Upstream Oil and Gas Industry

Download or read book Microbiologically Influenced Corrosion in the Upstream Oil and Gas Industry written by Torben Lund Skovhus and published by CRC Press. This book was released on 2017-03-03 with total page 532 pages. Available in PDF, EPUB and Kindle. Book excerpt: Microorganisms are ubiquitously present in petroleum reservoirs and the facilities that produce them. Pipelines, vessels, and other equipment used in upstream oil and gas operations provide a vast and predominantly anoxic environment for microorganisms to thrive. The biggest technical challenge resulting from microbial activity in these engineered environments is the impact on materials integrity. Oilfield microorganisms can affect materials integrity profoundly through a multitude of elusive (bio)chemical mechanisms, collectively referred to as microbiologically influenced corrosion (MIC). MIC is estimated to account for 20 to 30% of all corrosion-related costs in the oil and gas industry. This book is intended as a comprehensive reference for integrity engineers, production chemists, oilfield microbiologists, and scientists working in the field of petroleum microbiology or corrosion. Exhaustively researched by leaders from both industry and academia, this book discusses the latest technological and scientific advances as well as relevant case studies to convey to readers an understanding of MIC and its effective management.

Book Encyclopedia of Iron  Steel  and Their Alloys  Online Version

Download or read book Encyclopedia of Iron Steel and Their Alloys Online Version written by Rafael Colás and published by CRC Press. This book was released on 2016-01-06 with total page 3918 pages. Available in PDF, EPUB and Kindle. Book excerpt: The first of many important works featured in CRC Press’ Metals and Alloys Encyclopedia Collection, the Encyclopedia of Iron, Steel, and Their Alloys covers all the fundamental, theoretical, and application-related aspects of the metallurgical science, engineering, and technology of iron, steel, and their alloys. This Five-Volume Set addresses topics such as extractive metallurgy, powder metallurgy and processing, physical metallurgy, production engineering, corrosion engineering, thermal processing, metalworking, welding, iron- and steelmaking, heat treating, rolling, casting, hot and cold forming, surface finishing and coating, crystallography, metallography, computational metallurgy, metal-matrix composites, intermetallics, nano- and micro-structured metals and alloys, nano- and micro-alloying effects, special steels, and mining. A valuable reference for materials scientists and engineers, chemists, manufacturers, miners, researchers, and students, this must-have encyclopedia: Provides extensive coverage of properties and recommended practices Includes a wealth of helpful charts, nomograms, and figures Contains cross referencing for quick and easy search Each entry is written by a subject-matter expert and reviewed by an international panel of renowned researchers from academia, government, and industry. Also Available Online This Taylor & Francis encyclopedia is also available through online subscription, offering a variety of extra benefits for researchers, students, and librarians, including: Citation tracking and alerts Active reference linking Saved searches and marked lists HTML and PDF format options Contact Taylor and Francis for more information or to inquire about subscription options and print/online combination packages. US: (Tel) 1.888.318.2367; (E-mail) [email protected] International: (Tel) +44 (0) 20 7017 6062; (E-mail) [email protected]

Book Stress Corrosion Cracking of Pipelines

Download or read book Stress Corrosion Cracking of Pipelines written by Y. Frank Cheng and published by John Wiley & Sons. This book was released on 2013-02-13 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt: Explains why pipeline stress corrosion cracking happens and how it can be prevented Pipelines sit at the heart of the global economy. When they are in good working order, they deliver fuel to meet the ever-growing demand for energy around the world. When they fail due to stress corrosion cracking, they can wreak environmental havoc. This book skillfully explains the fundamental science and engineering of pipeline stress corrosion cracking based on the latest research findings and actual case histories. The author explains how and why pipelines fall prey to stress corrosion cracking and then offers tested and proven strategies for preventing, detecting, and monitoring it in order to prevent pipeline failure. Stress Corrosion Cracking of Pipelines begins with a brief introduction and then explores general principals of stress corrosion cracking, including two detailed case studies of pipeline failure. Next, the author covers: Near-neutral pH stress corrosion cracking of pipelines High pH stress corrosion cracking of pipelines Stress corrosion cracking of pipelines in acidic soil environments Stress corrosion cracking at pipeline welds Stress corrosion cracking of high-strength pipeline steels The final chapter is dedicated to effective management and mitigation of pipeline stress corrosion cracking. Throughout the book, the author develops a number of theoretical models and concepts based on advanced microscopic electrochemical measurements to help readers better understand the occurrence of stress corrosion cracking. By examining all aspects of pipeline stress corrosion cracking—the causes, mechanisms, and management strategies—this book enables engineers to construct better pipelines and then maintain and monitor them to ensure safe, reliable energy supplies for the world.

Book An Introduction to Electrochemical Corrosion Testing for Practicing Engineers and Scientists

Download or read book An Introduction to Electrochemical Corrosion Testing for Practicing Engineers and Scientists written by William Stephen Tait and published by Pair O Documents Publications. This book was released on 1994 with total page 138 pages. Available in PDF, EPUB and Kindle. Book excerpt: Electrochemical corrosion testing provides the means for predicting long term corrosion behavior and service lifetime of metallic structures, such as storage tanks, as well as monitoring of equipment to prevent catastrophic failure. This book was written with the objective of providing engineers and scientists how-to-knowledge on the use of electrochemical corrosion testing to: a) solve corrosion problems, b)specify materials of construction for corrosive environments, c) determine service lifetime for a metallic structures without having the luxury of conducting long-term exposure tests, or d)monitor corrosion to prevent catastrophic failures from occurring.

Book Proceedings of the 3rd International Gas Processing Symposium

Download or read book Proceedings of the 3rd International Gas Processing Symposium written by and published by Elsevier. This book was released on 2012-12-13 with total page 435 pages. Available in PDF, EPUB and Kindle. Book excerpt: Natural gas continues to be the fuel of choice for power generation and feedstock for a range of petrochemical industries. This trend is driven by environmental, economic and supply considerations with a balance clearly tilting in favor of natural gas as both fuel and feedstock. Despite the recent global economic uncertainty, the oil and gas industry is expected to continue its growth globally, especially in emerging economies. The expansion in LNG capacity beyond 2011 and 2012 coupled with recently launched and on-stream GTL plants poses real technological and environmental challenges. These important developments coupled with a global concern on green house gas emissions provide a fresh impetus to engage in new and more focused research activities aimed at mitigating or resolving the challenges facing the industry.Academic researchers and plant engineers in the gas processing industry will benefit from the state of the art papers published in this collection that cover natural gas utilization, sustainability and excellence in gas processing. - Provides state-of-the-art contributions in the area of gas processing - Covers solutions to technical and environmental problems - Input from academia and industry

Book Advances in Structural Integrity

Download or read book Advances in Structural Integrity written by Krishna Jonnalagadda and published by Springer Nature. This book was released on 2022-03-11 with total page 450 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprises the proceedings of the 3rd Structural Integrity Conference and Exhibition (SICE 2020). The contents of the volume focus on structural integrity, life prediction, and condition monitoring which are reclassified under the domains of aerospace, fracture mechanics, fatigue, creep-fatigue interactions, civil structures, experimental techniques, computation mechanics, structural health monitoring, nondestructive testing, failure analysis, materials processing, stress corrosion cracking, reliability and risk analysis. This book will be a useful reference for students, researchers and practitioners.

Book Trends in Oil and Gas Corrosion Research and Technologies

Download or read book Trends in Oil and Gas Corrosion Research and Technologies written by A. M. El-Sherik and published by Woodhead Publishing. This book was released on 2017-06-09 with total page 928 pages. Available in PDF, EPUB and Kindle. Book excerpt: Trends in Oil and Gas Corrosion Research and Technologies: Production and Transmission delivers the most up-to-date and highly multidisciplinary reference available to identify emerging developments, fundamental mechanisms and the technologies necessary in one unified source. Starting with a brief explanation on corrosion management that also addresses today's most challenging issues for oil and gas production and transmission operations, the book dives into the latest advances in microbiology-influenced corrosion and other corrosion threats, such as stress corrosion cracking and hydrogen damage just to name a few. In addition, it covers testing and monitoring techniques, such as molecular microbiology and online monitoring for surface and subsurface facilities, mitigation tools, including coatings, nano-packaged biocides, modeling and prediction, cathodic protection and new steels and non-metallics. Rounding out with an extensive glossary and list of abbreviations, the book equips upstream and midstream corrosion professionals in the oil and gas industry with the most advanced collection of topics and solutions to responsibly help solve today's oil and gas corrosion challenges. - Covers the latest in corrosion mitigation techniques, such as corrosion inhibitors, biocides, non-metallics, coatings, and modeling and prediction - Solves knowledge gaps with the most current technology and discoveries on specific corrosion mechanisms, highlighting where future research and industry efforts should be concentrated - Achieves practical and balanced understanding with a full spectrum of subjects presented from multiple academic and world-renowned contributors in the industry

Book Atlas of Stress corrosion and Corrosion Fatigue Curves

Download or read book Atlas of Stress corrosion and Corrosion Fatigue Curves written by A. J. McEvily and published by ASM International(OH). This book was released on 1990 with total page 568 pages. Available in PDF, EPUB and Kindle. Book excerpt: A reference for materials scientists that can be used to find the effects of various corrosive media and processing variables on the stress-corrosion cracking and corrosion fatigue characteristics of ferrous and nonferrous alloys. There are more than 500 stress/cracking-time curves, S/N curves, and

Book Advances in Slurry Technology

Download or read book Advances in Slurry Technology written by Trevor Frank Jones and published by BoD – Books on Demand. This book was released on 2023-11-02 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by experts from around the world, this book presents a comprehensive overview of slurry technology. The editor is grounded in the science of dilute concentrations of coarse particles in horizontal ducts, including settling distributions, critical deposition, swirling flow, and the two-layer model. This volume includes ten chapters that address such topics as process modelling, measurement (including non-Newtonian rheology), high-concentration conveying, vertical transport of fine-particle slurries, rheometry of sludges, pipe wear, and wastewater applications. There is also a chapter on an application at the fringe of our subject: fluidisation.

Book Elastic and Plastic Strains and the Stress Corrosion Cracking of Austenitic Stainless Steels  Final Report

Download or read book Elastic and Plastic Strains and the Stress Corrosion Cracking of Austenitic Stainless Steels Final Report written by and published by . This book was released on 1979 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The influence of elastic (stress) and plastic (cold work) strains on the stress corrosion cracking of a transformable austenitic stainless steel was studied in several aqueous chloride environments. Initial polarization behavior was active for all deformation conditions as well as for the annealed state. Visual observation, potential-time, and current-time curves indicated the development of a pseudo-passive (flawed) film leading to localized corrosion, occluded cells and SCC. SCC did not initiate during active corrosion regardless of the state of strain unless severe low temperature deformation produced a high percentage of martensite. Both elastic and plastic deformation increased the sensitivity to SCC when examined on the basis of percent yield strength. The corrosion potential, the critical cracking potential, and the potential at which the current changes from anodic to cathodic were essentially unaffected by deformation. It is apparent that the basic electrochemical parameters are independent of the bulk properties of the alloy and totally controlled by surface phenomena.

Book Mechanochemistry of Solid Surfaces

Download or read book Mechanochemistry of Solid Surfaces written by ?mmanuil Markovich Gutman and published by World Scientific. This book was released on 1994 with total page 340 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers the fundamental relationships between solid surface chemical reactivity and the stressed state of surface layers; developed mainly by the author. Acceleration of chemical reactions by mechanical action (mechanochemical effect) and near-surface plasticity increase caused by chemical reactions (chemomechanical effect) acting simultaneously; open new possibilities for the control of a wide range of processes from corrosion to new materials engineering.This monograph is a unique work on this subject and will be essential reading for undergraduate and postgraduate students engaged in studying surface phenomena in materials science; chemistry and chemical engineering; as well as for scientists and engineers in the industries where these phenomena are important.