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Book Development of Scaling Criteria and Measurement Techniques from a Cold Model to a Slurry Bubble Column Reactor  SBCR

Download or read book Development of Scaling Criteria and Measurement Techniques from a Cold Model to a Slurry Bubble Column Reactor SBCR written by Niall O'Brien and published by . This book was released on 2006 with total page 110 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Multiphase Reactor Engineering for Clean and Low Carbon Energy Applications

Download or read book Multiphase Reactor Engineering for Clean and Low Carbon Energy Applications written by Yi Cheng and published by John Wiley & Sons. This book was released on 2017-03-13 with total page 430 pages. Available in PDF, EPUB and Kindle. Book excerpt: Provides a comprehensive review on the brand-new development of several multiphase reactor techniques applied in energy-related processes Explains the fundamentals of multiphase reactors as well as the sophisticated applications Helps the reader to understand the key problems and solutions of clean coal conversion techniques Details the emerging processes for novel refining technology, clean coal conversion techniques, low-cost hydrogen productions and CO2 capture and storage Introduces current energy-related processes and links the basic principles of emerging processes to the features of multiphase reactors providing an overview of energy conversion in combination with multiphase reactor engineering Includes case studies of novel reactors to illustrate the special features of these reactors

Book ADVANCED DIAGNOSTIC TECHNIQUES FOR THREE PHASE SLURRY BUBBLE COLUMN REACTORS SBCR

Download or read book ADVANCED DIAGNOSTIC TECHNIQUES FOR THREE PHASE SLURRY BUBBLE COLUMN REACTORS SBCR written by and published by . This book was released on 2003 with total page 243 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objectives set for this cooperative project between Washington University (WU), Ohio State University (OSU), and Air Products and Chemicals, Inc. (APCI) to advance the understanding of the Fischer-Tropsch (FT) slurry bubble column reactor hydrodynamics for proper design and scale-up via advanced diagnostic techniques have been accomplished successfully despite the unexpected challenging technical difficulties in implementing the advanced techniques in high pressure stainless steel slurry bubble column. In this work, a detailed review of the aspects of high pressure phenomena of bubbles in liquids and liquid-solids suspension was performed. All the challenging technical problems mentioned above were resolved and the advanced measurement techniques were successfully used in this project. The effects of reactor pressure, superficial gas velocity, solids loading, and liquid physical properties on the overall gas holdup, holdups distribution, recirculation velocity, turbulent parameters, bubble dynamics (size and rise velocity) were investigated via advanced measurement techniques that includes optical probe, Laser Doppler Anemometry (LDA), Computed Tomography (CT), Computer Automated Radioactive Particle Tracking (CARPT). The findings are discussed and analyzed in this report. In attempt to advance the design and scale-up of bubble columns, new correlations have been developed based on a large bank of data collected at a wide range of operating and design conditions. These correlations are for prediction of radial gas holdup profile, axial liquid velocity profile, overall gas holdup based on Neural Network and gas-liquid mass transfer coefficient. Despite the noticeable advances made on FT SBCR as a part of this project, there are still many parameters and challenging issues that need to be further and properly investigated and understood before this technology will be readily used for alternative fuel development technology.

Book Novel Techniques for Slurry Bubble Column Hydrodynamics

Download or read book Novel Techniques for Slurry Bubble Column Hydrodynamics written by and published by . This book was released on 1999 with total page 121 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this cooperative research effort between Washington University, Ohio State University and Exxon Research Engineering Company was to improve the knowledge base for scale-up and operation of slurry bubble column reactors for syngas conversion and other coal conversion processes by increased reliance on experimentally verified hydrodynamic models. During the first year (July 1, 1995--June 30, 1996) of this three year program novel experimental tools (computer aided radioactive particle tracking (CARPT), particle image velocimetry (PIV), heat probe, optical fiber probe and gamma ray tomography) were developed and tuned for measurement of pertinent hydrodynamic quantities, such as velocity field, holdup distribution, heat transfer and bubble size. The accomplishments were delineated in the First Technical Annual Report. The second year (July, 1996--June 30, 1997) was spent on further development and tuning of the novel experimental tools (e.g., development of Monte Carlo calibration for CARPT, optical probe development), building up the hydrodynamic data base using these tools and comparison of the two techniques (PIV and CARPT) for determination of liquid velocities. A phenomenological model for gas and liquid backmixing was also developed. All accomplishments were summarized in the Second Annual Technical Report. During the third and final year of the program (July 1, 1997--June 30, 1998) and during the nine months no cost extension, the high pressure facility was completed and a set of data was taken at high pressure conditions. Both PIV, CT and CARPT were used. More fundamental hydrodynamic modeling was also undertaken and model predictions were compared to data. The accomplishments for this period are summarized in this report.

Book Engineering Development of Slurry Bubble Column Reactor  SBCR  Technology  Quarterly Report  October 1  December 31  1997

Download or read book Engineering Development of Slurry Bubble Column Reactor SBCR Technology Quarterly Report October 1 December 31 1997 written by and published by . This book was released on 1998 with total page 48 pages. Available in PDF, EPUB and Kindle. Book excerpt: The major technical objectives of this program are threefold: (1) to develop the design tools and a fundamental understanding of the fluid dynamics of a slurry bubble column reactor to maximize reactor productivity, (2) to develop the mathematical reactor design models and gain an understanding of the hydrodynamic fundamentals under industrially relevant process conditions, and (3) to develop an understanding of the hydrodynamics and their interaction with the chemistries occurring in the bubble column reactor. Progress is summarized for the following tasks: Task 2 -- Component diagnostics development; Task 3 -- Model selection and development; Task 4 -- SBCR experimental program; and Task 6 -- Data processing.

Book Hydrodynamics and Mass Transfer in Bubble Columns

Download or read book Hydrodynamics and Mass Transfer in Bubble Columns written by Onkar N. Manjrekar and published by . This book was released on 2016 with total page 101 pages. Available in PDF, EPUB and Kindle. Book excerpt: Bubble columns and slurry bubble columns are multiphase reactors used for a wide range of applications in the biochemical, chemical, petrochemical, and metallurgical industries. In spite of their widespread usage, the scale-up of bubble columns remains an ongoing challenge. Various scale-up approaches, based on concepts ranging from ideal mixing to complex 3-D multiphase CFD models, have been used for assessing the effect of column size and gas and liquid flow rates on column hydrodynamics and reactor performance. Among these approaches, phenomenological models based on either single-class or multi-class bubbles that were validated on cold flow systems have been successful in predicting the residence time distributions of gas and liquid in pilot-scale bubble columns (Chen et al., 2004) (Gupta, 2002). However, such models are not entirely predictive, since they are validated using columns having the same size as hot operating units. To provide better predictive capability, we need prior knowledge of local hold-up, transport coefficients, and bubble dynamics. This dissertation provides an improved understanding of the key design parameters (gas hold-up, volumetric mass transfer coefficients, gas-liquid interfacial area, and their spatial distribution) for predictive scale-up of bubble columns. In this work, a 4-point optical probe is used to estimate local gas hold-up and bubble dynamics (specific interfacial area, frequency, bubble velocity, and bubble chord-lengths) and their radial profiles in a cold-flow slurry bubble column and a bubble column photo-bioreactor. Along with local bubble dynamics, the effect of superficial gas velocity on volumetric mass transport coefficients in several sizes of bubble columns, with and without internals, and in slurry bubble columns and photo-bioreactors are studied. Key findings: In the bubbly flow regime, bubble dynamics in photo-bioreactors with suspended algae were dominated by the physicochemical properties of the liquid, as distinguished from the churn-turbulent flow regime in the slurry bubble columns, where bubble dynamics were mainly affected by turbulent intensities. In the bubbly-flow regime, volumetric mass transfer coefficients increased with an increase in superficial gas velocity. However, in the churn-turbulent flow regime, they approached a constant value with an increase in the superficial gas velocity. A new methodology was proposed to identify the flow regime from optical probe signals based on the support vector machine algorithm, which can uniquely classify flow regimes for various systems on a single flow regime map. A new model for the liquid phase mixing, that with a proper choice of the mass transfer coefficients enables a good match of the predicted and measured tracer response is described. This model provides a better prediction of volumetric mass transfer coefficients than the currently used well mixed model for the liquid phase (CSTR). The dissertation improves the fundamental understanding of the connection between bubble dynamics and mass transfer. Using the 4-point optical probe as a tool, it demonstrates a connection between bubble dynamics and volumetric mass transfer coefficients. Present work addresses the need of industries to have a method that can be used as an online process control tool to identify flow regime, this method has been tested at cold flow conditions and needs to be implemented at hot flow conditions. The parameters (radial distributions of gas hold-up, bubble velocities, and volumetric mass transfer coefficient) that are evaluated in the present work can be used to validate phenomenological models and CFD results at cold flow conditions, which can later be combined with process chemistry to accomplish scale-up (Chen et al., 2004). The open literature on multiphase reactors is mainly limited to cold flow condition, and techniques such as the optical probe need to be extended to hot flow conditions. The optical probe described here can withstand high temperature and pressure, but for hot flow conditions it requires a better binding agent to hold the probe tips together, one that will not dissolve in industrial solvents.

Book Experimental Characterization of Slurry Bubble column Reactor Hydrodynamics

Download or read book Experimental Characterization of Slurry Bubble column Reactor Hydrodynamics written by and published by . This book was released on 1997 with total page 8 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sandia's program to develop, implement, and apply diagnostics for hydrodynamic characterization of slurry bubble column reactors (SBCRs) at industrially relevant conditions is discussed. Gas liquid flow experiments are performed on an industrial scale. Gamma densitometry tomography (GDT) is applied to measure radial variations in gas holdup at one axial location. Differential pressure (DP) measurements are used to calculate volume averaged gas holdups along the axis of the vessel. The holdups obtained from DP show negligible axial variation for water but significant variations for oil, suggesting that the air water flow is fully developed (minimal flow variations in the axial direction) but that the air oil flow is still developing at the GDT measurement location. The GDT and DP gas holdup results are in good agreement for the air water flow but not for the air oil flow. Strong flow variations in the axial direction may be impacting the accuracy of one or both of these techniques. DP measurements are also acquired at high sampling frequencies (250 Hz) and are interpreted using statistical analyses to determine the physical mechanism producing each frequency component in the flow. This approach did not yield the information needed to determine the flow regime in these experiments. As a first step toward three phase material distribution measurements, electrical impedance tomography (EIT) and GDT are applied to a liquid solid flow to measure solids holdup. Good agreement is observed between both techniques and known values.

Book Novel Techniques for Slurry Bubble Column Hydrodynamics  Annual Technical Progress Report No  1  July 1  1995  June 30  1996

Download or read book Novel Techniques for Slurry Bubble Column Hydrodynamics Annual Technical Progress Report No 1 July 1 1995 June 30 1996 written by and published by . This book was released on 1997 with total page 78 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this cooperative research effort between Washington University, Ohio State University and Exxon Research and Engineering Company is to improve the basis for scale-up and operation of slurry bubble column reactors for syngas conversion and other coal conversion processes by increased reliance on experimentally verified hydrodynamic models. The first year of this three year program was spent on developing and tuning the experimental tools that can provide accurate measurement of pertinent hydrodynamic quantities, such as velocity field and holdup distribution, for validation of hydrodynamic models. Advances made in preparing the unique Computer Automated Radioactive Particle Tracing (CARPT) technique for use in high pressure systems are described in this report The work done on developing a reliable beat transfer coefficient measurement probe at operating conditions of interest is also described. Finally, the work done in preparing the Exxon pilot plant facilities for high pressure runs and pertinent hydrodynamic measurements is outlined together with preliminary studies of matching the fluid dynamics program predictions and data in a two dimensional column.

Book HYDRODYNAMIC MODELS FOR SLURRY BUBBLE COLUMN REACTORS  FINAL TECHNICAL REPORT ALSO INCLUDES THE QUARTERLY TECHNICAL REPORT FOR THE PERIOD 01 01 1997 03 31 1997

Download or read book HYDRODYNAMIC MODELS FOR SLURRY BUBBLE COLUMN REACTORS FINAL TECHNICAL REPORT ALSO INCLUDES THE QUARTERLY TECHNICAL REPORT FOR THE PERIOD 01 01 1997 03 31 1997 written by and published by . This book was released on 2001 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this study is to develop a predictive experimentally verified computational fluid dynamic (CFD) three phase model. It predicts the gas, liquid and solid hold-ups (volume fractions) and flow patterns in the industrially important bubble-coalesced (churn-turbulent) regime. The input into the model can be either particulate viscosities as measured with a Brookfield viscometer or effective restitution coefficient for particles. A combination of x-ray and[gamma]-ray densitometers was used to measure solid and liquid volume fractions. There is a fair agreement between the theory and the experiment. A CCD camera was used to measure instantaneous particle velocities. There is a good agreement between the computed time average velocities and the measurements. There is an excellent agreement between the viscosity of 800[micro]m glass beads obtained from measurement of granular temperature (random kinetic energy of particles) and the measurement using a Brookfield viscometer. A relation between particle Reynolds stresses and granular temperature was found for developed flow. Such measurement and computations gave a restitution coefficient for a methanol catalyst to be about 0.9. A transient, two-dimensional hydrodynamic model for production of methanol from syn-gas in an Air Products/DOE LaPorte slurry bubble column reactor was developed. The model predicts downflow of catalyst at the walls and oscillatory particle and gas flow at the center, with a frequency of about 0.7 Hertz. The computed temperature variation in the rector with heat exchangers was only about 5 K, indicating good thermal management. The computed slurry height, the gas holdup and the rate of methanol production agree with LaPorte's reported data. Unlike the previous models in the literature, this model computes the gas and the particle holdups and the particle rheology. The only adjustable parameter in the model is the effective particle restitution coefficient.

Book Fluid Dynamics and Scale up of Bubble Columns with Internals

Download or read book Fluid Dynamics and Scale up of Bubble Columns with Internals written by Ahmed Abouelfetouh Youssef and published by . This book was released on 2010 with total page 160 pages. Available in PDF, EPUB and Kindle. Book excerpt: Bubble columns and slurry bubble columns, as multiphase reactors, are favored for a wide range of applications in the chemical, biochemical, petrochemical and metallurgical industries. They are considered the reactor of choice for the Fischer Tropsch synthesis, among other applications, offering an alternative energy source and providing clean liquid fuels as compared to other reactors. Most of the industrial applications of bubble column reactors require the utilization of heat exchanging tubes, the effect of which on the reactor's performance is not fully understood. This study proposes detailed investigations of selected local hydrodynamics in bubble columns with and without internal heat exchanging tubes. The main focus of this dissertation is to enhance the understanding of the phenomena associated with the local gas holdup and the bubble dynamics (specific interfacial area, frequency, velocity, and chord length) and their radial profiles via detailed experimentations by means of the four-point optical fiber probe as a measuring technique. In addition, the liquid phase mixing is investigated. The effects of the presence of cooling tubes, which are commonly used in industrial applications of bubble columns, are thoroughly investigated in columns of different diameters to assess the effect of scale. Based on the insights gained from the above, one of the main limitations in bubble columns, scale up, is to be tackled in this study. A new approach, yet simple, for designing the reactor in order to reduce the scale-up risk is developed making use of the necessary heat exchanging vertical internals in controlling the effect of scale through reactor compartmentalization leading to an optimized, yet efficient, design of large scale bubble columns. The main findings of this work can be summarized as follows: The impact of vertical internals on bubble dynamics and liquid phase mixing is assessed: Increase in gas holdup, interfacial area. Decrease in bubble size due to higher break-up rates. Enhancement in the large scale recirculation cells. Increase in the liquid phase mixing. The new scaling methodology was proposed and proven viable.

Book Measurement Techniques for Local and Global Fluid Dynamic Quantities in Two and Three Phase Systems

Download or read book Measurement Techniques for Local and Global Fluid Dynamic Quantities in Two and Three Phase Systems written by and published by . This book was released on 1996 with total page 56 pages. Available in PDF, EPUB and Kindle. Book excerpt: This report presents a critical review of the methods available for assessing the fluid dynamic parameters in large industrial two and three phase bubble column and slurry bubble column reactors operated at high pressure and temperature. The physical principles behind various methods are explained, and the basic design of the instrumentation needed to implement each measurement principle is discussed. Fluid dynamic properties of interest are: gas, liquid and solids holdup and their axial and radial distribution as well as the velocity distribution of the two (bubble column) or three phases (slurry bubble column). This information on operating pilot plant and plant reactors is essential to verify the computational fluid dynamic codes as well as scale-up rules used in reactor design. Without such information extensive and costly scale-up to large reactors that exploit syngas chemistries, and other reactors in production of fuels and chemicals, cannot be avoided. In this report, available measurement techniques for evaluation of global and local phase holdups, instantaneous and average phase velocities and for the determination of bubble sizes in gas-liquid and gas-liquid-solid systems are reviewed. Advantages and disadvantages of various techniques are discussed. Particular emphasis is placed on identifying methods that can be employed on large scale, thick wall, high pressure and high temperature reactors used in the manufacture of fuels and chemicals from synthesis gas and its derivatives.

Book Hydrodynamic Models for Slurry Bubble Column Reactor

Download or read book Hydrodynamic Models for Slurry Bubble Column Reactor written by and published by . This book was released on 1997 with total page 11 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this investigation is to convert learning gas-solid-liquid fluidization model into a predictive design model. The IIT hydrodynamic model computes the phase velocities and the volume fractions of gas, liquid and particulate phases. Model verification involves a comparison of these computed velocities and volume fractions to experimental values. A paper ''Liquid-Solid Fluidization Using Kinetic Theory'' by D. Gidaspow and L. Huilin was presented at the Chicago ANNUAL AIChE meeting in November 1996. It will be published in the Symposium Series on Fluidization and Fluid Particle Systems. The authors have also computed the particle Reynolds stress for three-phase fluidization. Using an IIT Reflected Light Microscope they have determined the particle size distribution of the Air Products catalyst. The catalyst disintegrated during fluidization. They believe it is necessary to design a better catalyst . This can be done by finding an optimum particle size by considering difision and reaction in the catalyst and mixing resistance to mass transfer in the fluids. Their theory permits them to determine such an optimum particle size and best operating particle concentration.

Book Sandia Support for PETC Fischer Tropsch Research

Download or read book Sandia Support for PETC Fischer Tropsch Research written by and published by . This book was released on 1996 with total page 12 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sandia's program to develop, implement, and apply diagnostics for hydrodynamic characterization of slurry bubble-column reactors (SBCRs) at industrially relevant conditions is discussed. Gas-liquid flow experiments are performed in an industrial-scale 48 cm ID stainless steel vessel. Gamma-densitometry tomography (GDT) is applied to make spatially resolved gas holdup measurements. Both water and Drakeol 10 with air sparging are examined at ambient and elevated pressures. Gas holdup increases with gas superficial velocity and pressure, and the GDT values are in good agreement with values from differential pressure measurements. Other diagnostic techniques are also discussed.

Book Novel Techniques for Slurry Bubble Column Hydrodynamics  Second Semiannual Report  1996

Download or read book Novel Techniques for Slurry Bubble Column Hydrodynamics Second Semiannual Report 1996 written by and published by . This book was released on 1997 with total page 16 pages. Available in PDF, EPUB and Kindle. Book excerpt: The overall objectives of this cooperative University (Washington University and Ohio State University) - Industry (Exxon Research and Engineering) research are to provide experimental tools for measurement of important fluid dynamic quantities (at high pressure and temperature) and to verify phenomenologically or fundamentally based hydrodynamic models for scale-up and operation of slurry bubble columns.

Book Development of a Computationally Efficient Bubble Column Simulation Approach by Way of Statistical Bubble Micro flow Modelling

Download or read book Development of a Computationally Efficient Bubble Column Simulation Approach by Way of Statistical Bubble Micro flow Modelling written by Waldo Coetzee and published by . This book was released on 2013 with total page 220 pages. Available in PDF, EPUB and Kindle. Book excerpt: