Download or read book Automated Continuous Process Control written by Carlos A. Smith and published by John Wiley & Sons. This book was released on 2003-09-12 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt: Automated Continuous Process Control pulls together–in one compact and practical volume–the essentials for understanding, designing, and operating process control systems. This comprehensive guide covers the major elements of process control in a well-defined and ordered framework. Concepts are clearly presented, with minimal reliance on mathematical equations and strong emphasis on practical, real-life examples. Beginning with the very basics of process control, Automated Continuous Process Control builds upon each chapter to help the reader understand and efficiently practice industrial process control. This complete presentation includes: A discussion of processes from a physical point of view Feedback controllers and the workhorse in the industry–the PID controller The concept and implementation of cascade control Ratio, override (or constraint), and selective control Block diagrams and stability Feedforward control Techniques to control processes with long dead times Multivariable process control Applicable for electrical, industrial, chemical, or mechanical engineers, Automated Continuous Process Control offers proven process control guidance that can actually be used in day-to-day operations. The reader will also benefit from the companion CD-ROM, which contains processes that have been successfully used for many years to practice tuning feedback and cascade controllers, as well as designing feedforward controllers.
Download or read book Control Loop Foundation written by Terrence L. Blevins and published by ISA. This book was released on 2011 with total page 425 pages. Available in PDF, EPUB and Kindle. Book excerpt: In this in-depth book, the authors address the concepts and terminology that are needed to work in the field of process control. The material is presented in a straightforward manner that is independent of the control system manufacturer. It is assumed that the reader may not have worked in a process plant environment and may be unfamiliar with the field devices and control systems. Much of the material on the practical aspects of control design and process applications is based on the authors personal experience gained in working with process control systems. Thus, the book is written to act as a guide for engineers, managers, technicians, and others that are new to process control or experienced control engineers who are unfamiliar with multi-loop control techniques. After the traditional single-loop and multi-loop techniques that are most often used in industry are covered, a brief introduction to advanced control techniques is provided. Whether the reader of this book is working as a process control engineer, working in a control group or working in an instrument department, the information will set the solid foundation needed to understand and work with existing control systems or to design new control applications. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. At various points in the chapters on process characterization and control design, the reader has an opportunity to apply what was learned using web-based workshops. The only items required to access these workshops are a high-speed Internet connection and a web browser. Dynamic process simulations are built into the workshops to give the reader a realistic "hands-on" experience. Also, one chapter of the book is dedicated to techniques that may be used to create process simulations using tools that are commonly available within most distributed control systems. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements. As control techniques are introduced, simple process examples are used to illustrate how these techniques are applied in industry. The last chapter of the book, on process applications, contains several more complex examples from industry that illustrate how basic control techniques may be combined to meet a variety of application requirements.
Download or read book Practical Process Control written by Anthony Seal and published by Elsevier. This book was released on 1998-06-26 with total page 191 pages. Available in PDF, EPUB and Kindle. Book excerpt: Practical Process Control introduces process control to engineers and technicians unfamiliar with control techniques, providing an understanding of how to actually apply control in a real industrial environment. It avoids analytical treatment of the numerous statistical process control techniques to concentrate on the practical problems involved. A practical approach is taken, making it relevant in virtually all manufacturing and process industries. There is currently no information readily available to practising engineers or students that discusses the real problems and such material is long overdue. - An indispensable guide for all those involved in process control - Includes equipment specification, troubleshooting, system specification and design - Provided with guidelines of HOW TO and HOW NOT TO install process control
Download or read book Continuous Process Control written by Paul G. Friedmann and published by . This book was released on 1996 with total page 512 pages. Available in PDF, EPUB and Kindle. Book excerpt: Addressing the needs of engineers interested in controlling a continuous process and designed to help technicians, salespeople, students, managers and others handle 'real-life' industrial concerns. This book belongs in every library. Divided into two parts, Part I provides a general background on the elements needed for continuous process control. Measurements, control systems, and final control elements are discussed. Simple and complex control techniques including model predictive control are described in detail. Part II shows how these elements are combined to control actual processes. Control strategies are explained and related to process problems and objectives. Specific control designs needed to implement the strategies are described. These designs address such problems as difficult measurements, frequent disturbances, and interacting loops. Contents: Part I: Introduction, Continuous Process Characteristics, Measurement, Pressure and Temperature, Inventory and Throughput, Composition, Control Elements, Controllability, Controllers, Advanced Control Techniques, Control System Architecture, Control System Implementation, Evaluation.Part II: Fired Heater, Exothermic Reactor, Boiler Control, Wastewater Neutralization, Evaporator, Distillation, Gas Fractionation, Paper Mill Steam and Power Distribution, Nitric Acid, Supervisory Control of a Cat Cracker.
Download or read book Plant Wide Process Control written by Kelvin T. Erickson and published by John Wiley & Sons. This book was released on 1999-04-29 with total page 566 pages. Available in PDF, EPUB and Kindle. Book excerpt: Der Band behandelt Prozeßsteuerungen für kontinuierlich oder im Batchbetrieb arbeitende chemische Produktionsanlagen, wobei auf alle Stadien der Entwicklung vom Konzept bis zur Umsetzung, Prüfung und Wartung eingegangen wird. Besonders interessant ist das Thema für den Verfahrens- oder Chemieingenieur, der zur Effektivierung der industriellen Automation zunehmend auch Kenntnisse aus dem elektrotechnischen Bereich benötigt. (06/99)
Download or read book Process Control Intensification and Digitalisation in Continuous Biomanufacturing written by Ganapathy Subramanian and published by John Wiley & Sons. This book was released on 2021-12-20 with total page 404 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process Control, Intensification, and Digitalisation in Continuous Biomanufacturing Explore new trends in continuous biomanufacturing with contributions from leading practitioners in the field With the increasingly widespread acceptance and investment in the ??technology, the last decade has demonstrated the utility of continuous ??processing in the pharmaceutical industry. In Process Control, Intensification, and Digitalisation in Continuous Biomanufacturing, distinguished biotechnologist Dr. Ganapathy Subramanian delivers a comprehensive exploration of the potential of the continuous processing of biological products and discussions of future directions in advancing continuous processing to meet new challenges and demands in the manufacture of therapeutic products. A stand-alone follow-up to the editor’s Continuous Biomanufacturing: Innovative Technologies and Methods published in 2017, this new edited volume focuses on critical aspects of process intensification, process control, and the digital transformation of biopharmaceutical processes. In addition to topics like the use of multivariant data analysis, regulatory concerns, and automation processes, the book also includes: Thorough introductions to capacitance sensors to control feeding strategies and the continuous production of viral vaccines Comprehensive explorations of strategies for the continuous upstream processing of induced microbial systems Practical discussions of preparative hydrophobic interaction chromatography and the design of modern protein-A-resins for continuous biomanufacturing In-depth examinations of bioprocess intensification approaches and the benefits of single use for process intensification Perfect for biotechnologists, bioengineers, pharmaceutical engineers, and process engineers, Process Control, Intensification, and Digitalisation in Continuous Biomanufacturing is also an indispensable resource for chemical engineers seeking a one-stop reference on continuous biomanufacturing.
Download or read book Continuous Pharmaceutical Processing written by Zoltan K Nagy and published by Springer Nature. This book was released on 2020-06-10 with total page 542 pages. Available in PDF, EPUB and Kindle. Book excerpt: Continuous pharmaceutical manufacturing is currently receiving much interest from industry and regulatory authorities, with the joint aim of allowing rapid access of novel therapeutics and existing medications to the public, without compromising high quality. Research groups from different academic institutions have significantly contributed to this field with an immense amount of published research addressing a variety of topics related to continuous processing. The book is structured to have individual chapters on the different continuous unit operations involved in drug substance and drug product manufacturing. A wide spectrum of topics are covered, including basic principles of continuous manufacturing, applications of continuous flow chemistry in drug synthesis, continuous crystallization, continuous drying, feeders and blenders, roll compaction and continuous wet granulation.The underlying theme for each of these chapters is to present to the reader the recent advances in modeling, experimental investigations and equipment design as they pertain to each individual unit operation. The book also includes chapters on quality by design (QbD) and process analytical technology (PAT) for continuous processing, process control strategies including new concepts of quality-by-control (QbC), real-time process management and plant optimization, business and supply chain considerations related to continuous manufacturing as well as safety guidelines related to continuous chemistry. A separate chapter is dedicated to discussing regulatory aspects of continuous manufacturing, with description of current regulatory environment quality/GMP aspects, as well as regulatory gaps and challenges. Our aim from publishing this book is to make it a valuable reference for readers interested in this topic, with a desire to gain a fundamental understanding of engineering principles and mechanistic studies utilized in understanding and developing continuous processes. In addition, our advanced readers and practitioners in this field will find that the technical content of Continuous Pharmaceutical Processing is at the forefront of recent technological advances, with coverage of future prospects and challenges for this technology.
Download or read book Sustaining a Culture of Process Control and Continuous Improvement written by Philip J. Gisi and published by Taylor & Francis. This book was released on 2018-05-16 with total page 441 pages. Available in PDF, EPUB and Kindle. Book excerpt: This comprehensive book presents a methodology for continuous process improvement in a structured, logical, and easily understandable framework based on industry accepted tools, techniques, and practices. It begins by explaining the conditions necessary for establishing a stable and capable process and the actions required to maintain process control, while setting the stage for sustainable efficiency improvements driven by waste elimination and process flow enhancement. This structured approach makes a clear connection between the need for a quality process to serve as the foundation for incremental efficiency improvements. This book moves beyond talking about the value contribution of tools and techniques for process control and continuous improvement by focusing on the daily work routines necessary to maintain and sustain these activities as part of a lean process and management mindset. Part 1 discusses process quality improvement with an understanding of variation and its impact on process performance. It continues by stressing the importance of standardizing a process to achieve process stability. Once process stability is reflected in a consistent and predictable output, attention is turned to ensuring the process is capable of consistently meeting customer requirements. This series of activities sets the foundation for process control and the sustainable pursuit of efficiency improvements. Part 2 focuses on efficiency improvement by eliminating waste while improving process flow using proven tools and methods. Although there is a clear relationship between waste elimination and process flow, these activities are discussed separately to allow those more interested in waste elimination to work independently from those looking to optimize value stream flow. Part 3 explores the principles, practices, systems, and behaviors required to maintain process control while creating a mindset of continuous incremental improvement. It considers the role organizational structure, discipline, and accountability play as essential components for long term operational success. This book will: Provide readers with a clear roadmap for establishing, achieving, and maintaining process control as the foundation upon which to pursue efficiency improvements. Establish direction and methods for continuous and sustainable process improvement Define the practices, systems, and behaviors required to realize desired results and develop a culture of process control and continuous improvement along the road to operational excellence.
Download or read book Strategic Continuous Process Improvement written by Gerhard J. Plenert and published by McGraw Hill Professional. This book was released on 2011-11-29 with total page 257 pages. Available in PDF, EPUB and Kindle. Book excerpt: Proven methods for achieving continuous process improvement Resolve "quality chaos" by creating a link between quality problems and their optimal solutions. With a focus on building an integrated quality environment, Strategic Continuous Process Improvement: Which Quality Tools to Use and When to Use Them begins by discussing the different types of continuous process improvement (CPI) systems available. This practical guide explains how to implement a strategic performance model and select and integrate appropriate metrics to achieve desired results. Tested techniques for executing an improvement process are included along with real-world examples. The book concludes with a plan to help you sustain an ongoing culture of continuous quality improvement in your organization. Find out how to: Identify CPI opportunities Evaluate various CPI options using comparative benchmarks Understand the characteristics of each quality option Map CPI characteristics against quality problems Select the appropriate tool to fit a specific quality problem Recognize the role of governance and performance reviews Cascade and communicate CPI throughout your organization Move the needle toward successful process optimization
Download or read book Chemical Engineering in the Pharmaceutical Industry written by Mary T. am Ende and published by John Wiley & Sons. This book was released on 2019-04-08 with total page 1435 pages. Available in PDF, EPUB and Kindle. Book excerpt: A guide to the important chemical engineering concepts for the development of new drugs, revised second edition The revised and updated second edition of Chemical Engineering in the Pharmaceutical Industry offers a guide to the experimental and computational methods related to drug product design and development. The second edition has been greatly expanded and covers a range of topics related to formulation design and process development of drug products. The authors review basic analytics for quantitation of drug product quality attributes, such as potency, purity, content uniformity, and dissolution, that are addressed with consideration of the applied statistics, process analytical technology, and process control. The 2nd Edition is divided into two separate books: 1) Active Pharmaceutical Ingredients (API’s) and 2) Drug Product Design, Development and Modeling. The contributors explore technology transfer and scale-up of batch processes that are exemplified experimentally and computationally. Written for engineers working in the field, the book examines in-silico process modeling tools that streamline experimental screening approaches. In addition, the authors discuss the emerging field of continuous drug product manufacturing. This revised second edition: Contains 21 new or revised chapters, including chapters on quality by design, computational approaches for drug product modeling, process design with PAT and process control, engineering challenges and solutions Covers chemistry and engineering activities related to dosage form design, and process development, and scale-up Offers analytical methods and applied statistics that highlight drug product quality attributes as design features Presents updated and new example calculations and associated solutions Includes contributions from leading experts in the field Written for pharmaceutical engineers, chemical engineers, undergraduate and graduation students, and professionals in the field of pharmaceutical sciences and manufacturing, Chemical Engineering in the Pharmaceutical Industry, Second Edition contains information designed to be of use from the engineer's perspective and spans information from solid to semi-solid to lyophilized drug products.
Download or read book Process Control written by Jean-Pierre Corriou and published by Springer Science & Business Media. This book was released on 2013-03-09 with total page 763 pages. Available in PDF, EPUB and Kindle. Book excerpt: This reference book can be read at different levels, making it a powerful source of information. It presents most of the aspects of control that can help anyone to have a synthetic view of control theory and possible applications, especially concerning process engineering.
Download or read book Introduction to Instrumentation Sensors and Process Control written by William C. Dunn and published by Artech House Publishers. This book was released on 2006 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This clear, easy-to-comprehend resource offers a state-of-art treatment of the instrumentation, sensors and process control used in modern manufacturing. The book covers a wide range of technologies and techniques, fully explaining important related terminology. You learn how to use microprocessors for both analog and digital process control, as well as signal conditioning. Additionally, you gain a thorough understanding of the various types of valves and actuators used for flow control.
Download or read book Process Control written by B. Wayne Bequette and published by Prentice Hall Professional. This book was released on 2003 with total page 804 pages. Available in PDF, EPUB and Kindle. Book excerpt: Master process control hands on, through practical examples and MATLAB(R) simulations This is the first complete introduction to process control that fully integrates software tools--enabling professionals and students to master critical techniques hands on, through computer simulations based on the popular MATLAB environment. Process Control: Modeling, Design, and Simulation teaches the field's most important techniques, behaviors, and control problems through practical examples, supplemented by extensive exercises--with detailed derivations, relevant software files, and additional techniques available on a companion Web site. Coverage includes: Fundamentals of process control and instrumentation, including objectives, variables, and block diagrams Methodologies for developing dynamic models of chemical processes Dynamic behavior of linear systems: state space models, transfer function-based models, and more Feedback control; proportional, integral, and derivative (PID) controllers; and closed-loop stability analysis Frequency response analysis techniques for evaluating the robustness of control systems Improving control loop performance: internal model control (IMC), automatic tuning, gain scheduling, and enhancements to improve disturbance rejection Split-range, selective, and override strategies for switching among inputs or outputs Control loop interactions and multivariable controllers An introduction to model predictive control (MPC) Bequette walks step by step through the development of control instrumentation diagrams for an entire chemical process, reviewing common control strategies for individual unit operations, then discussing strategies for integrated systems. The book also includes 16 learning modules demonstrating how to use MATLAB and SIMULINK to solve several key control problems, ranging from robustness analyses to biochemical reactors, biomedical problems to multivariable control.
Download or read book Practical Process Control for Engineers and Technicians written by Wolfgang Altmann and published by Elsevier. This book was released on 2005-05-10 with total page 304 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is aimed at engineers and technicians who need to have a clear, practical understanding of the essentials of process control, loop tuning and how to optimize the operation of their particular plant or process. The reader would typically be involved in the design, implementation and upgrading of industrial control systems. Mathematical theory has been kept to a minimum with the emphasis throughout on practical applications and useful information.This book will enable the reader to:* Specify and design the loop requirements for a plant using PID control* Identify and apply the essential building blocks in automatic control* Apply the procedures for open and closed loop tuning* Tune control loops with significant dead-times* Demonstrate a clear understanding of analog process control and how to tune analog loops* Explain concepts used by major manufacturers who use the most up-to-date technology in the process control field·A practical focus on the optimization of process and plant·Readers develop professional competencies, not just theoretical knowledge·Reduce dead-time with loop tuning techniques
Download or read book Designing Controls for the Process Industries written by Wayne Seames and published by CRC Press. This book was released on 2017-09-05 with total page 369 pages. Available in PDF, EPUB and Kindle. Book excerpt: Offering a modern, process-oriented approach emphasizing process control scheme development instead of extended coverage of LaPlace space descriptions of process dynamics, this text focuses on aspects that are most important for process engineering in the 21st century. Instead of starting with the controller, the book starts with the process and moves on to how basic regulatory control schemes can be designed to achieve the process’ objectives while maintaining stable operations. In addition to continuous control concepts, process and control system dynamics are embedded into the text with each new concept presented. The book also includes sections on batch and semi-batch processes and safety automation within each concept area. It discusses the four most common process control loops—feedback, feedforward, ratio, and cascade—and discusses application of these techniques for process control schemes for the most common types of unit operations. It also discusses more advanced and less commonly used regulatory control options such as override, allocation, and split range controllers, includes an introduction to higher level automation functions, and provides guidance for ways to increase the overall safety, stability, and efficiency for many process applications. It introduces the theory behind the most common types of controllers used in the process industries and also provides various additional plant automation-related subjects.
Download or read book Digital Control Systems written by Ioan Doré Landau and published by Springer Science & Business Media. This book was released on 2007-05-11 with total page 497 pages. Available in PDF, EPUB and Kindle. Book excerpt: The extraordinary development of digital computers (microprocessors, microcontrollers) and their extensive use in control systems in all fields of applications has brought about important changes in the design of control systems. Their performance and their low cost make them suitable for use in control systems of various kinds which demand far better capabilities and performances than those provided by analog controllers. However, in order really to take advantage of the capabilities of microprocessors, it is not enough to reproduce the behavior of analog (PID) controllers. One needs to implement specific and high-performance model based control techniques developed for computer-controlled systems (techniques that have been extensively tested in practice). In this context identification of a plant dynamic model from data is a fundamental step in the design of the control system. The book takes into account the fact that the association of books with software and on-line material is radically changing the teaching methods of the control discipline. Despite its interactive character, computer-aided control design software requires the understanding of a number of concepts in order to be used efficiently. The use of software for illustrating the various concepts and algorithms helps understanding and rapidly gives a feeling of the various phenomena.
Download or read book Statistical Process Control for Managers written by Victor E. Sower and published by Business Expert Press. This book was released on 2014-08-31 with total page 176 pages. Available in PDF, EPUB and Kindle. Book excerpt: If you have been frustrated by very technical statistical process control (SPC) training materials, then this is the book for you. This book focuses on how SPC works and why managers should consider using it in their operations. It provides you with a conceptual understanding of SPC so that appropriate decisions can be made about the benefits of incorporating SPC into the process management and quality improvement processes. Today, there is little need to make the necessary calculations by hand, so the author utilizes Minitab and NWA Quality Analyst—two of the most popular statistical analysis software packages on the market. Links are provided to the home pages of these software packages where trial versions may be downloaded for evaluation and trial use. The book also addresses the question of why SPC should be considered for use, the process of implementing SPC, how to incorporate SPC into problem identification, problem solving, and the management and improvement of processes, products, and services.
