Download or read book Cellular Design for Laser Freeform Fabrication written by Olaf Rehme and published by Cuvillier Verlag. This book was released on 2010-03-18 with total page 304 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular materials are spread all across the world. They can be found in nature, e.g. in bone and wood, as well as in engineering applications such as honeycomb sheets and aluminum foams to name but a few. Cellular materials have some unique properties which allow new and innovative applications beyond the scope of solid engineering materials. Especially their low density and therefore their outstanding stiffness-to-weight-ratio is of greatest importance in most applications. Functions of cellular materials could be lightweight structures of high stiffness, damping and absorption of mechanical energy, vibration control, acoustic absorption, heat exchange, filtering and numerous other tasks. Generally, a combination of these tasks in one part exhibits an optimized and therefore innovative overall performance. One recent development in production technologies is the field of Laser Freeform Fabrication (LFF) processes where parts are manufactured by application of thin layers of powder or sometimes liquid material. A laser beam melts and solidifies the material along contour lines and hatch areas according to slices of a corresponding 3D-CAD model. Among these processes the Selective Laser Melting (SLM) technology was advanced based upon the work in this thesis to allow the manufacture of periodic, open-cell lattice structures from engineering materials such as stainless steel, titanium, etc. In contrast to other cellular materials these lattice structures can be of well-defined, nearly arbitrary shape. Due to the layerwise fabrication the SLM process is also capable of creating lattice cores surrounded by solid shells allowing new degrees of geometric freedom in engineering design that was never experienced before in conventional machining. This allows the development of interesting new applications such as medical implants where the main issues are the improvement of osseointegration and realization of physioelastic material properties for an optimized bond between the implant and surrounding tissue. Lattice structures obtained from the SLM process can meet these requirements. This thesis contributes to the understanding of the mechanical properties of the new material class of SLM lattice structures. Their future incorporation in engineering designs requires a profound knowledge of failure mechanisms and operational limits. Therefore, a comprehensive summary is given on the state-of-the-art of cellular materials followed by a dedicated analysis on Laser Freeform Fabrication and an in-depth validation of the Selective Laser Melting capabilities. Readers with advanced knowledge on cellular materials or Laser Freeform Fabrication may skip sections 2 or 3, respectively. Next, all process constraints and boundary conditions for the manufacture of SLM lattice structures are elaborated. Then a bilateral approach was chosen to derive scaling laws and optimize the SLM lattice structures for given tasks. Firstly, a theoretical analysis comprises the examination of structural hypotheses for isotropic cellular materials before a generalized theory is developed for anisotropic SLM lattice structures. Different cubic, polyhedral and rhombic cell types are evaluated towards their producibility. Some of these cell types are preselected and are subject to numerical analysis where their mechanical properties are derived on the basis of the space framework theory. Secondly, an extensive experimental evaluation of test specimens is given. This includes examinations of the properties of SLM solids, the producibility of SLM lattice structures in terms of dimensions and testing of their mechanical properties such as strength and elasticity in compression, tension and shear load. The test procedures are divided in three stages. The first stage comprises the examination of the specific strength in dependence of the cell type to narrow down few optimum cell types for different applications. In the second and third stage these cell types are investigated towards their elasticity and strength in dependence of the cell size. Finally, this thesis concludes with scaling laws provided in accordance with the theoretical and experimental results. Opposed to simple power laws used for cellular materials these newly developed scaling laws consider leaps in properties at higher, so-called critical relative densities which can be obtained from SLM due to its high degree of design freedom. At the critical relative density SLM lattice structures cease being frameworks and become rather solids with pores. For future applications these scaling laws can be applied by design engineers to match particular requirements that can only be fulfilled by Laser Freeform Fabrication and its degrees of freedom in design. For the sake of completeness some sample applications in the field of medical implants are given in this thesis, which involve these scaling laws.

Download or read book Solid Freeform Fabrication A New Direction in Manufacturing written by J.J. Beaman and published by Springer Science & Business Media. This book was released on 2013-11-27 with total page 332 pages. Available in PDF, EPUB and Kindle. Book excerpt: Solid Freeform Fabrication is a set of manufacturing processes that are capable of producing complex freeform solid objects directly from a computer model of an object without part-specific tooling or knowledge. In essence, these methods are miniature manufacturing plants which come complete with material handling, information processing and materials processing. As such, these methods require technical knowledge from many disciplines; therefore, researchers, engineers, and students in Mechanical, Chemical, Electrical, and Manufacturing Engineering and Materials and Computer Science will all find some interest in this subject. Particular subareas of concern include manufacturing methods, polymer chemistry, computational geometry, control, heat transfer, metallurgy, ceramics, optics, and fluid mechanics. History of technology specialists may also find Chapter 1 of interest. Although this book covers the spectrum of different processes, the emphasis is clearly on the area in which the authors have the most experience, thermal laser processing. In particular, the authors have all been developers and inventors of techniques for the Selective Laser Sintering process and laser gas phase techniques (Selective Area Laser Deposition). This is a research book on the subject of Solid Freeform Fabrication.

Download or read book Virtual and Rapid Manufacturing written by Ljubomir Tanchev and published by CRC Press. This book was released on 2007-09-17 with total page 866 pages. Available in PDF, EPUB and Kindle. Book excerpt: Collection of 120 peer-reviewed papers that were presented at the 3rd International Conference on Advanced Research in Virtual and Rapid Prototyping, held in Leiria, Portugal in September 2007. Essential reading for all those working on V&RP, focused on inducing increased collaboration between industry and academia. In addition to key

Download or read book Laser Additive Manufacturing written by Milan Brandt and published by Woodhead Publishing. This book was released on 2016-09-01 with total page 498 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Download or read book Integrative Production Technology written by Christian Brecher and published by Springer. This book was released on 2017-01-09 with total page 1100 pages. Available in PDF, EPUB and Kindle. Book excerpt: This contributed volume contains the research results of the Cluster of Excellence “Integrative Production Technology for High-Wage Countries”, funded by the German Research Society (DFG). The approach to the topic is genuinely interdisciplinary, covering insights from fields such as engineering, material sciences, economics and social sciences. The book contains coherent deterministic models for integrative product creation chains as well as harmonized cybernetic models of production systems. The content is structured into five sections: Integrative Production Technology, Individualized Production, Virtual Production Systems, Integrated Technologies, Self-Optimizing Production Systems and Collaboration Productivity.The target audience primarily comprises research experts and practitioners in the field of production engineering, but the book may also be beneficial for graduate students.

Download or read book Metallic Microlattice Structures written by Robert Mines and published by Springer. This book was released on 2019-03-21 with total page 107 pages. Available in PDF, EPUB and Kindle. Book excerpt: This work reviews the current state of the art in metallic microlattice structures, manufactured using the additive manufacturing processes of selective laser melting, electron beam melting, binder jetting and photopolymer wave guides. The emphasis is on structural performance (stiffness, strength and collapse). The field of additively manufactured metallic microlattice structures is fast changing and wide ranging, and is being driven by developments in manufacturing processes. This book takes a number of specific structural applications, viz. sandwich beams and panels, and energy absorbers, and a number of conventional metallic materials, and discusses the use of additive manufactured metallic microlattice structures to improve and enhance these structural performances. Structural performances considered includes such non linear effects as plasticity, material rupture, elastic and plastic instabilities, and impact loading. The specific discussions are put into the context of wider issues, such as the effects of realisation processes, the effects of structural scale, use of sophisticated analysis and synthesis methodologies, and the application of existing (conventional) structural theories. In this way, the specific discussions are put into the context of the emerging general fields of Architectured (Architected) Materials and Mechanical Metamaterials.

Download or read book Advances in Production Technology written by Christian Brecher and published by Springer. This book was released on 2014-11-18 with total page 212 pages. Available in PDF, EPUB and Kindle. Book excerpt: This edited volume contains the selected papers presented at the scientific board meeting of the German Cluster of Excellence on “Integrative Production Technology for High-Wage Countries”, held in November 2014. The topical structure of the book is clustered in six sessions: Integrative Production Technology, Individualised Production, Virtual Production Systems, Integrated Technologies, Self-Optimising Production Systems and Human Factors in Production Technology. The Aachen perspective on a holistic theory of production is complemented by conference papers from external leading researchers in the fields of production, materials science and bordering disciplines. The target audience primarily comprises research experts and practitioners in the field but the book may also be beneficial for graduate students.

Download or read book Tailored Light 2 written by Reinhart Poprawe and published by Springer Nature. This book was released on 2023-11-05 with total page 894 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers the application technology of lasers, focusing more on the vast range of processes than on individual applications, in order to motivate and enable future innovations. The physical basics are presented in the first half of the book. The following examination of application categories and their processes is documented by experts from their practical points of view but always refers back to the underlying physical principles. In this way, readers are free to choose their own individual level of depth in understanding this globally relevant field of innovation. This new edition of Tailored Light 2: Laser Applications birings the book up to date with the latest applications of laster technology.

Download or read book Additive Manufacturing written by Juan Pou and published by Elsevier. This book was released on 2021-05-21 with total page 768 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing explains the background theory, working principles, technical specifications, and latest developments in a wide range of additive manufacturing techniques. Topics addressed include treatments of manufactured parts, surface characterization, and the effects of surface treatments on mechanical behavior. Many different perspectives are covered, including design aspects, technologies, materials and sustainability. Experts in both academia and industry contribute to this comprehensive guide, combining theoretical developments with practical improvements from R&D. This unique guide allows readers to compare the characteristics of different processes, understand how they work, and provide parameters for their effective implementation. This book is part of a four-volume set entitled Handbooks in Advanced Manufacturing. Other titles in the set include Advanced Machining and Finishing, Advanced Welding and Deformation, and Sustainable Manufacturing Processes. Provides theory, operational parameters, and latest developments in 20 different additive manufacturing processes Includes contributions from experts in industry and academia with a wide range of disciplinary backgrounds, providing a comprehensive survey of this diverse and influential subject Includes case studies of innovative additive manufacturing practices from industry

Download or read book Laser Technology in Biomimetics written by Volker Schmidt and published by Springer Science & Business Media. This book was released on 2014-01-02 with total page 281 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lasers are progressively more used as versatile tools for fabrication purposes. The wide range of available powers, wavelengths, operation modes, repetition rates etc. facilitate the processing of a large spectrum of materials at exceptional precision and quality. Hence, manifold methods were established in the past and novel methods are continuously under development. Biomimetics, the translation from nature-inspired principles to technical applications, is strongly multidisciplinary. This field offers intrinsically a wide scope of applications for laser based methods regarding structuring and modification of materials. This book is dedicated to laser fabrication methods in biomimetics. It introduces both, a laser technology as well as an application focused approach. The book covers the most important laser lithographic methods and various biomimetics application scenarios ranging from coatings and biotechnology to construction, medical applications and photonics.

Download or read book Modern Manufacturing Processes for Aircraft Materials written by Selim Gurgen and published by Elsevier. This book was released on 2023-11-15 with total page 371 pages. Available in PDF, EPUB and Kindle. Book excerpt: Approx.530 pages Provides detailed explanation of modern manufacturing processes used in the aircraft industry Covers additive manufacturing both for polymeric and metallic materials, electrical discharge machining, laser welding, electron-beam welding, and micro-machining Explains manufacturing operations for not only metallic materials but also polymers and composites

Download or read book Precision Metal Additive Manufacturing written by Richard Leach and published by CRC Press. This book was released on 2020-09-21 with total page 357 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is a fast-growing sector with the ability to evoke a revolution in manufacturing due to its almost unlimited design freedom and its capability to produce personalised parts locally and with efficient material use. AM companies, however, still face technological challenges such as limited precision due to shrinkage, built-in stresses and limited process stability and robustness. Moreover, often post-processing is needed due to high roughness and remaining porosity. Qualified, trained personnel are also in short supply. In recent years, there have been dramatic improvements in AM design methods, process control, post-processing, material properties and material range. However, if AM is going to gain a significant market share, it must be developed into a true precision manufacturing method. The production of precision parts relies on three principles: Production is robust (i.e. all sensitive parameters can be controlled). Production is predictable (for example, the shrinkage that occurs is acceptable because it can be predicted and compensated in the design). Parts are measurable (as without metrology, accuracy, repeatability and quality assurance cannot be known). AM of metals is inherently a high-energy process with many sensitive and inter-related process parameters, making it susceptible to thermal distortions, defects and process drift. The complete modelling of these processes is beyond current computational power, and novel methods are needed to practicably predict performance and inform design. In addition, metal AM produces highly textured surfaces and complex surface features that stretch the limits of contemporary metrology. With so many factors to consider, there is a significant shortage of background material on how to inject precision into AM processes. Shortage in such material is an important barrier for a wider uptake of advanced manufacturing technologies, and a comprehensive book is thus needed. This book aims to inform the reader how to improve the precision of metal AM processes by tackling the three principles of robustness, predictability and metrology, and by developing computer-aided engineering methods that empower rather than limit AM design. Richard Leach is a professor in metrology at the University of Nottingham and heads up the Manufacturing Metrology Team. Prior to this position, he was at the National Physical Laboratory from 1990 to 2014. His primary love is instrument building, from concept to final installation, and his current interests are the dimensional measurement of precision and additive manufactured structures. His research themes include the measurement of surface topography, the development of methods for measuring 3D structures, the development of methods for controlling large surfaces to high resolution in industrial applications and the traceability of X-ray computed tomography. He is a leader of several professional societies and a visiting professor at Loughborough University and the Harbin Institute of Technology. Simone Carmignato is a professor in manufacturing engineering at the University of Padua. His main research activities are in the areas of precision manufacturing, dimensional metrology and industrial computed tomography. He is the author of books and hundreds of scientific papers, and he is an active member of leading technical and scientific societies. He has been chairman, organiser and keynote speaker for several international conferences, and received national and international awards, including the Taylor Medal from CIRP, the International Academy for Production Engineering.

Download or read book New Trends in Technologies written by Zhichao Lian and published by BoD – Books on Demand. This book was released on 2010-11-02 with total page 456 pages. Available in PDF, EPUB and Kindle. Book excerpt: The grandest accomplishments of engineering took place in the twentieth century. The widespread development and distribution of electricity and clean water, automobiles and airplanes, radio and television, spacecraft and lasers, antibiotics and medical imaging, computers and the Internet are just some of the highlights from a century in which engineering revolutionized and improved virtually every aspect of human life. In this book, the authors provide a glimpse of new trends in technologies pertaining to devices, computers, communications and industrial systems.

Download or read book Supply Chain Integration Challenges in Commercial Aerospace written by Klaus Richter and published by Springer. This book was released on 2016-12-13 with total page 297 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents firsthand insights into strategies and approaches for the commercial aerospace supply chain in response to the numerous changes that airlines, aircraft OEMs and their suppliers have experienced over the past few decades. In doing so, it investigates the entire product value chain. Accordingly, the chapters address the challenges of configuration and demand, and highlight the specificities of customization in the aviation industry. They analyze component manufacturing, share valuable insights into assembly and integration activities, and describe aftermarket business models. In order to ensure more varied and balanced coverage, the book includes contributions by researchers, suppliers, and experts and practitioners from consulting companies and the aircraft industry. Taken together, they provide a holistic perspective on the transformation drivers and the innovations that have either been implemented or will be adopted in the near future. The book introduces and describes new concepts and innovations such as 3D printing, E2E demand management, digital production, predictive maintenance and open innovation in general, supplementing them with sample industrial applications from the aviation sector.

Download or read book Additive Manufacturing of Metals The Technology Materials Design and Production written by Li Yang and published by Springer. This book was released on 2017-05-11 with total page 168 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Download or read book Cross Reality and Data Science in Engineering written by Michael E. Auer and published by Springer Nature. This book was released on 2020-08-20 with total page 1036 pages. Available in PDF, EPUB and Kindle. Book excerpt: Today, online technologies are at the core of most fields of engineering and society as a whole . This book discusses the fundamentals, applications and lessons learned in the field of online and remote engineering, virtual instrumentation, and other related technologies like Cross Reality, Data Science & Big Data, Internet of Things & Industrial Internet of Things, Industry 4.0, Cyber Security, and M2M & Smart Objects. Since the first Remote Engineering and Virtual Instrumentation (REV) conference in 2004, the event has focused on the use of the Internet for engineering tasks, as well as the related opportunities and challenges. In a globally connected world, interest in online collaboration, teleworking, remote services, and other digital working environments is rapidly increasing. In this context, the REV conferences discuss fundamentals, applications and experiences in the field of Online and Remote Engineering as well as Virtual Instrumentation. Furthermore, the conferences focus on guidelines and new concepts for engineering education in higher and vocational education institutions, including emerging technologies in learning, MOOCs & MOOLs, and open resources. This book presents the proceedings of REV2020 on “Cross Reality and Data Science in Engineering” which was held as the 17th in series of annual events. It was organized in cooperation with the Engineering Education Transformations Institute and the Georgia Informatics Institutes for Research and Education and was held at the College of Engineering at the University of Georgia in Athens (GA), USA, from February 26 to 28, 2020.

Download or read book Advancement of Selective Laser Melting by Laser Beam Shaping written by Tim Marten Wischeropp and published by Springer Nature. This book was released on 2021-11-30 with total page 200 pages. Available in PDF, EPUB and Kindle. Book excerpt: Selective Laser Melting (SLM), also referred to as Laser Powder Bed Fusion (L-PBF), offers significant advantages for the manufacturing of complex, high-quality parts. However, its market share is still small compared to conventional manufacturing technologies. Major drawbacks hindering an industrial ramp-up are low productivity, high part costs and issues with quality and reproducibility. Comprehensive research has been done to overcome these challenges, but little attention has been paid to addressing them by optimizing the laser beam profile. Therefore, the author examines the effect of the laser beam profile on the productivity and process stability through both numerical and experimental investigations. The results show clear advantages an optimized laser beam profile offers.