Download or read book An Experimental Study of Film Cooling Thermal Barrier Coatings and Contaminant Deposition on an Internally Cooled Turbine Airfoil Model written by Frederick Todd Davidson and published by . This book was released on 2012 with total page 512 pages. Available in PDF, EPUB and Kindle. Book excerpt: Approximately 10% of all energy consumed in the United States is derived from high temperature gas turbine engines. As a result, a 1% increase in engine efficiency would yield enough energy to satisfy the demands of approximately 1 million homes and savings of over $800 million in fuel costs per year. Efficiency of gas turbine engines can be improved by increasing the combustor temperature. Modern engines now operate at temperatures that far exceed the material limitations of the metals they are comprised of in the pursuit of increased thermal efficiency. Various techniques to thermally protect the turbine components are used to allow for safe operation of the engines despite the extreme environments: film cooling, internal convective cooling, and thermal barrier coatings. Historically, these thermal protection techniques have been studied separately without account for any conjugate effects. The end goal of this work is to provide a greater understanding of how the conjugate effects might alter the predictions of thermal behavior and consequently improve engine designs to pursue increased efficiency. The primary focus of this study was to complete the first open literature, high resolution experiments of a modeled first stage turbine vane with both active film cooling and a simulated thermal barrier coating (TBC). This was accomplished by scaling the thermal behavior of a real engine component to the model vane using the matched Biot number method. Various film cooling configurations were tested on both the suction and pressure side of the model vane including: round holes, craters, traditional trenches and a novel modified trench. IR thermography and ribbon thermocouples were used to measure the surface temperature of the TBC and the temperature at the interface of the TBC and vane wall, respectively. This work found that the presence of a TBC significantly dampens the effect of altering film cooling conditions when measuring the TBC interface temperature. This work also found that in certain conditions adiabatic effectiveness does not provide an accurate assessment of how a film cooling design may perform in a real engine. An additional focus of this work was to understand how contaminant deposition alters the cooling performance of a vane with a TBC. This work focused on quantifying the detrimental effects of active deposition by seeding the mainstream flow of the test facility with simulated molten coal ash. It was found that in most cases, except for round holes operating at relatively high blowing ratios, the performance of film cooling was negatively altered by the presence of contaminant deposition. However, the cooling performance at the interface of the TBC and vane wall actually improved with deposition due to the additional thermal resistance that was added to the exterior surface of the model vane.
Download or read book Scientific and Technical Aerospace Reports written by and published by . This book was released on 1987 with total page 1126 pages. Available in PDF, EPUB and Kindle. Book excerpt: Lists citations with abstracts for aerospace related reports obtained from world wide sources and announces documents that have recently been entered into the NASA Scientific and Technical Information Database.
Download or read book An Experimental Study of Stagnation Region Film Cooling for Application to Gas Turbine Airfoils written by Warren J. Mick and published by . This book was released on 1983 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Experimental Measurement of Overall Effectiveness and Internal Coolant Temperatures for a Film Cooled Gas Turbine Airfoil with Internal Impingement Cooling written by Randall Paul Williams and published by . This book was released on 2012 with total page 258 pages. Available in PDF, EPUB and Kindle. Book excerpt: A scaled-up gas turbine vane model was constructed in such a way to achieve a Biot number (Bi) representative of an actual engine component, and experiments were performed to collect temperature data which may be used to validate computational fluid dynamics (CFD) codes used in the design of gas turbine cooling schemes. The physical model incorporated an internal impingement plate to provide cooling on the inner wall surface, and film cooling over the external surface was provided by a single row of holes located on the suction side of the vane. A single row of holes was chosen to simplify the operating condition and test geometry for the purpose of evaluating CFD predictions. Thermocouples were used to measure internal gas temperatures and internal surface temperatures over a range of coolant flow rates, while infra-red thermography was used to measure external surface temperatures. When Bi is matched to an actual engine component, these measured temperatures may be normalized relative to the coolant temperature and mainstream gas temperature to determine the overall cooling effectiveness, which will be representative of the real engine component. Measurements were made to evaluate the overall effectiveness resulting from internal impingement cooling alone, and then with both internal impingement cooling and external film cooling as the coolant flow rate was increased. As expected, with internal impingement cooling alone, both internal and external wall surfaces became colder as the coolant flow rate was increased. The addition of film cooling further increased the overall effectiveness, particularly at the lower and intermediate flow rates tested, but provided little benefit at the highest flow rates. An optimal jet momentum flux ratio of I=1.69 resulted in a peak overall effectiveness, although the film effectiveness was shown to be low under these conditions. The effect of increasing the coolant-to-mainstream density ratio was evaluated at one coolant flow rate and resulted in higher values of overall cooling effectiveness and normalized internal temperatures, throughout the model. Finally, a 1-dimensional heat transfer analysis was performed (using a resistance analogy) in which overall effectiveness with film cooling was predicted from measurements of film effectiveness and overall effectiveness without film cooling. This analysis tended to over-predict overall effectiveness, at the lowest values of the jet momentum flux ratio, while under-predicting it at the highest values.
Download or read book Experimental Study on Film Cooling of Gas Turbine Airfoils Using Shaped Holes written by Hans Claudius Reiss and published by . This book was released on 2000 with total page 138 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book An Experimental Investigation of the Effects of Massive Film Cooling on the Aerodynamics of a Turbine Airfoil written by James Edward Hartsel and published by . This book was released on 1970 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Thermal Barrier Coating Workshop written by and published by . This book was released on 1995 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Experimental Study of Film Cooling and Heat Transfer on a Gas Turbine Vane with Shaped Holes written by Tarek Elnady and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Film Cooling Effectiveness on a Turbine Vane in Transonic Conditions written by Isabella Gayoso and published by . This book was released on 2023 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: In this experiment, measurements of the overall cooling effectiveness for a film cooled turbine vane airfoil in a high-speed cascade were obtained using infrared thermography. The vane used was the NASA C3X with impingement holes (showerhead cooling) and convective cooling holes on both the suction and pressure side. This work was done in the Mechanical Engineering Department's Experimental and Computational Convection Lab and used the high-speed cascade capability of the lab. The rationale for conducting this work was to obtain experimental data on film cooling effectiveness in a turbine vane in engine-like conditions at transonic speeds. Previous work has been done at subsonic speeds, but few pieces of literature examine this parameter at transonic speeds. The data can then be used to validate or compare to CFD models and to better understand what happens to the vane temperature distribution during engine operation. This understanding could inform the design of film cooling holes to reduce thermal strain "hot spots" which lead to failure of the vane. The results showed that trends for values of overall film effectiveness were as expected in this experiment, such as increases in blowing ratio correlating to increases in overall film effectiveness. However, the blowing ratios used in this study were not as high as values studied previously, indicating a need for more data on overall film effectiveness at transonic speeds.
Download or read book Film Cooling with Ejection from a Row of Inclined Circular Holes written by Christian Liess and published by . This book was released on 1973 with total page 116 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Coatings for High Temperature Structural Materials written by National Research Council and published by National Academies Press. This book was released on 1996-05-13 with total page 102 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book assesses the state of the art of coatings materials and processes for gas-turbine blades and vanes, determines potential applications of coatings in high-temperature environments, identifies needs for improved coatings in terms of performance enhancements, design considerations, and fabrication processes, assesses durability of advanced coating systems in expected service environments, and discusses the required inspection, repair, and maintenance methods. The promising areas for research and development of materials and processes for improved coating systems and the approaches to increased coating standardization are identified, with an emphasis on materials and processes with the potential for improved performance, quality, reproducibility, or manufacturing cost reduction.
Download or read book Experimental Study of Heat Transfer Inside Film Cooling Hole Models written by Faysal Baty and published by . This book was released on 1993 with total page 88 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Numerical Study of Film Cooling Influence on Performance of Transonic Vane Cascade written by Ahmad Mahmoud Alameldin and published by . This book was released on 2014 with total page 144 pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: Gas turbines are a major contributor to world power generation with applications ranging from electricity production to aircrafts propulsion. Their efficiency is subject to continuous research. A gas turbine's overall efficiency is directly proportional to flow inlet temperature. Various methods are implemented to protect hot gas path components from mainstream flow well above their melting temperature, namely, heat resistant coatings, internal cooling and film cooling. The latter is the subject of this work. A 3-D Computational Fluid Dynamics (CFD) model is solved using ANSYS CFX software and compared to experimental measurements of film cooled transonic vane cascade operating at a Mach number of 0.89; the experimental data used for validation is provided by Heat and Power Technology Department of the Royal Institute of Technology (Kungliga Tekniska Hogskolan, KTH) of Stockholm, Sweden. A new approach was used to model the film cooling holes, omitting the need to model both the coolant plenum and cooling tubes, resulting in 180% reduction in grid size and attributed computational cost interpreted in 300% saving in computation time. The new approach was validated on a basic flow problem (flat plate film cooling) and was found to give good agreement with experimental measurements of velocity and temperature at a blowing ratio (BR) of 1 and 2; the experimental data for the flat plate was provided by NASA's Glenn Research Center. The numerical simulation of the cooled vane cascade was compared to experimental measurements for different cooling configurations and different BRs. a) One row on pressure side at BR = 0.8, 0.96 and 2.5. b) Two rows on suction side (location 1) at BR = 0.8, 1.4 and 2.5. c) Two rows on suction side (location 2) at BR = 0.8. And d) Showerhead cooled vane at BR ranges between 1.98 and 5.84. The coolant was applied at the same temperature as the mainstream, to match experimental conditions. A good agreement with the experimental measurements was obtained for exit flow angle, vorticity downstream of the vane, pressure coefficients and aerodynamic loss. The proposed approach of coolant injection modeling is shown to yield reliable results, within the uncertainty of the measurements in most cases. Along with lower computational cost compared to conventional film cooling modeling approach, the new approach is recommended for further analysis for aero and thermal vane cascade flows.
Download or read book A Thick Multilayer Thermal Barrier Coating written by Hamed Samadi and published by . This book was released on 2009 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Yttria Partially Stabilized Zirconia (Y-PSZ) plasma-sprayed coatings are widely used in turbine engines as thermal barrier coatings. However, in diesel engines Y-PSZ TBCs have not met with wide success. To reach the desirable temperature of 850-900°C in the combustion chamber from the current temperature of 400-600°C, a coating with a thickness of approximately 1mm is required. This introduces different considerations than in the case of turbine blade coatings, which are on the order of 100mum thick. Of the many factors affecting the durability and failure mechanism of TBCs, in service and residual stresses play an especially important role as the thickness of the coating increases. For decreasing the residual stress in the system, a multi-layer coating is helpful. The design of a multilayer coating employing relatively low cost materials with complementary thermal properties is described. Numerical models were used to describe the residual stress after deposition and under operating conditions for a multilayer coating that exhibited the desired temperature gradient. Results showed that the multilayer coating had a lower maximum stress under service conditions than a conventional Y-PSZ coating. Model validation with experiments showed a good match between the two.
Download or read book Evaluation of Erosion Resistance of Advanced Turbine Thermal Barrier Coatings written by National Aeronautics and Space Adm Nasa and published by Independently Published. This book was released on 2019-01-22 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: The erosion resistant turbine thermal barrier coating system is critical to aircraft engine performance and durability. By demonstrating advanced turbine material testing capabilities, we will be able to facilitate the critical turbine coating and subcomponent development and help establish advanced erosion-resistant turbine airfoil thermal barrier coatings design tools. The objective of this work is to determine erosion resistance of advanced thermal barrier coating systems under simulated engine erosion and/or thermal gradient environments, validating advanced turbine airfoil thermal barrier coating systems based on nano-tetragonal phase toughening design approaches. Zhu, Dongming and Kuczmarski, Maria A. and Miller, Robert A. and Cuy, Michael D. Glenn Research Center
Download or read book Experimental Study on Film Cooling of Gas Trubine Airfoils Using Shaped Holes written by Hans Claudius Reiss and published by . This book was released on 2000 with total page 138 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Prediction of Film Cooling on Gas Turbine Airfoils written by and published by . This book was released on 1994 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt:
