Download or read book The Operation of Contemporary Blast Furnaces written by Yuncai Liu and published by Springer Nature. This book was released on 2020-09-15 with total page 477 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book focuses on how to keep blast furnaces running stably and smoothly with low consumption and long operating life spans. Assessing and adjusting blast furnace performance are key to operation. The book describes in detail cases of both successful and failed blast furnace operation. It also demonstrates various phenomena and “symptoms” in the smelting process that have rarely been studied before, e.g. abnormal gas distribution, bending loss of tuyere, slag crust fall-off, blast furnace thickening, and hearth accumulation. As such, it will help readers understand internal phenomena in blast furnaces, providing a basis for developing intelligent control and management systems.
Download or read book The Iron Blast Furnace written by J. G. Peacey and published by Elsevier. This book was released on 2016-06-06 with total page 266 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Iron Blast Furnace: Theory and Practice presents theoretical, experimental, and operational evidence about the iron blast furnace as well as a mathematical description of its operation. This book includes a set of equations that accurately describe stoichiometric and enthalpy balances for the process and which are consistent with observed temperatures and compositions in the furnace stack. These equations, which have been devised on the basis of the Rist approach, show the effects of altering any blast-furnace variable on the other operating requirements of the process. This monograph is comprised of 14 chapters and begins with a brief description of the blast-furnace process. The next chapter takes a look inside the furnace, paying particular attention to its behavior in front of the tuyères and the kinetics of the coke gasification reaction. The reader is then introduced to the thermodynamics and stoichiometry of the blast-furnace process; enthalpy balance for the bottom segment of the furnace; the effects of tuyères injectants on blast-furnace operations; and blast-furnace optimization by linear programming. A number of important variables covered by the equations are discussed, including hydrocarbon injection at the tuyères, oxygen enrichment of the blast, moisture, limestone decomposition, coke reactivity, and metalloid reduction. The effects of many of these variables are illustrated numerically in the text while others are demonstrated in sets of problems that follow each chapter. This text will be a valuable resource for metallurgists and materials scientists.
Download or read book Modern Blast Furnace Ironmaking written by M. Geerdes and published by IOS Press. This book was released on 2020-11-04 with total page 276 pages. Available in PDF, EPUB and Kindle. Book excerpt: Modern Blast Furnace Ironmaking – An Introduction (Fourth Edition, 2020) describes the principles of the blast furnace process. As a starting point, the blast furnace is seen as a simple iron ore melter, while gradually the physical, chemical and metallurgical background of the blast furnace process is clarified. The book focuses on the control of the process with respect to thermal control, gas flow control and casthouse operation. In this book, all essential process details are described and a special focus is on cost optimization by low coke rates and on management of the process in case of disturbances and upsets. The optimization of the blast furnace is not only based on “best practice transfer”, but also requires conceptual understanding why a measure works in some cases and not in other cases. In other words, operational improvement is not only based on know–how, but as well on know–why. This publication can be used as an introductory text for students of metallurgy as well as for blast furnace operators and management.
Download or read book Modern Blast Furnace Ironmaking written by Maarten Geerdes and published by IOS Press. This book was released on 2009 with total page 176 pages. Available in PDF, EPUB and Kindle. Book excerpt: "This publication was and can be used as an introductory text for students of metallurgy as well as for blast furnace operators and management. The latter will benefit to solve operational problems and process optimization issues." --Book Jacket.
Download or read book Advanced Pulverized Coal Injection Technology and Blast Furnace Operation written by K. Ishii and published by Elsevier. This book was released on 2000-11-10 with total page 325 pages. Available in PDF, EPUB and Kindle. Book excerpt: In order to reduce the cost of running blast furnaces (BFs), injected pulverized coal is used rather than coke to fire BFs. As a result of this, unburned fine materials are blown with the gas into the bosh and dead man areas with possible detrimental effects on gas flow and permeability of the coke column. The capacity of the furnace to consume these particles by solution loss is probably one of the limitations to coal injection. It is, therefore, important to understand the physicochemical and aerodynamic behaviour of fines including the change of in-furnace phenomena.The Committee of Pulverized Coal Combustion and In-Furnace Reaction in BF was set up in 1993 as a cooperative research of the Japan Society for the Promotion of Science (JSPS) and the Iron and Steel Institute (ISIJ) to evaluate research initiative into this problem.This book reports on the JSPS/ISIJ Committee's activities and describes the interpretation of findings drawn from combustion experiments and the results of live furnace applications, and furnace performance.
Download or read book Blast Furnace Phenomena and Modelling written by The Iron and Steel Institute of Japan and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 640 pages. Available in PDF, EPUB and Kindle. Book excerpt: As ironmakers are well aware, it was only a few decades ago that the blast furnace was viewed as a strange 'black box'. Recently, however, various in-furnace phenomena have become the subject of serious scientific study, largely as the result of the 'dissection' of dead furnaces, together with the development of advanced monitoring and control techniques. In this way, a new frontier has been opened within the venerable domain of metallurgy. In the light of these new developments, the Committee on Reaction within Blast Furnaces was set up in March 1977 by the Joint Society ofIron and Steel Basic Research - a cooperative research organization of the Iron and Steel Institute of Japan (ISIJ), the Japan Institute of Metals (JIM) and the Japan Society for the Promotion of Science (JSPS). Consisting of twenty-six members and advisors drawn from the fields of academia and industry, this committee collected, discussed, and evaluated numerous papers during its five year commission. Particular attention was paid to the interpretation of findings drawn from the autopsy of dead furnaces, in the context of the live furnace state, and the correlation of data regarding cohesive zone configuration, level, and furnace performance. The results of this intense research activity are presented here in the hope that they will serve not only as a source of enrichment to the professional knowledge of researchers and operators, but also as textual material for graduate students in the field of metallurgy.
Download or read book Modern Blast Furnace Ironmaking written by M. Geerdes and published by IOS Press. This book was released on 2015-04-07 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes the blast furnace process for operators. As a starting point, the blast furnace is seen as a simple iron ore melter, while gradually the physical, chemical and metallurgical background is clarified. Operational observations, challenges and remedies are explained from this perspective. Optimization of the blast furnace process is not only based on “best practice transfer”, but also requires conceptual understanding of what works when. In other words: operational improvement is not only based on know–how, but on know–why as well. With Modern Blast Furnace Ironmaking – An Introduction (Third Edition, 2015) the reader has a compact compendium of the blast furnace process available: by operators and for operators and for those who are preparing to become operators.
Download or read book Blast Furnace Ironmaking written by Ian Cameron and published by Elsevier. This book was released on 2019-10-22 with total page 826 pages. Available in PDF, EPUB and Kindle. Book excerpt: Blast Furnace Ironmaking: Analysis, Control, and Optimization uses a fundamental first principles approach to prepare a blast furnace mass and energy balance in ExcelTM. Robust descriptions of the main equipment and systems, process technologies, and best practices used in a modern blast furnace plant are detailed. Optimization tools are provided to help the reader find the best blast furnace fuel mix and related costs, maximize output, or evaluate other operational strategies using the ExcelTM model that the reader will develop. The first principles blast furnace ExcelTM model allows for more comprehensive process assessments than the 'rules of thumb' currently used by the industry. This book is suitable for undergraduate and postgraduate science and engineering students in the fields of chemical, mechanical, metallurgical and materials engineering. Additionally, steel company engineers, process technologists, and management will find this book useful with its fundamental approach, best practices description, and perspective on the future. - Provides sample problems, answers and assignments for each chapter - Explores how to optimize the blast furnace operation while maintaining required temperatures and gas flowrates - Describes all major blast furnace equipment and best practices - Features blast furnace operating data from five continents
Download or read book Basic Concepts of Iron and Steel Making written by Sujay Kumar Dutta and published by Springer Nature. This book was released on 2020-03-02 with total page 644 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.
Download or read book Mathematical Modeling of the Blast Furnace Process written by Andrey Dmitriev and published by Cambridge Scholars Publishing. This book was released on 2019-10-23 with total page 209 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the results of extensive research on the mathematical modelling of the blast furnace process. It describes the mathematical models utilised, providing insights into two-dimensional models of gas dynamics, heat transfer and reduction, the cohesion zone, and the balance equilibrium model. On the basis of these models, it details a method for the analytical study of the blast-furnace process, which essentially complements the experimental methods used in practice. Examples of the solution of practical problems of blast furnace smelting are also provided, and the mathematical models highlighted here can be used in research and design institutes, at metallurgical enterprises and for higher education institutions in the training of students in metallurgical specialties.
Download or read book Clean Ironmaking and Steelmaking Processes written by Pasquale Cavaliere and published by Springer. This book was released on 2019-07-18 with total page 624 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes the available technologies that can be employed to reduce energy consumption and greenhouse emissions in the steel- and ironmaking industries. Ironmaking and steelmaking are some of the largest emitters of carbon dioxide (over 2Gt per year) and have some of the highest energy demand (25 EJ per year) among all industries; to help mitigate this problem, the book examines how changes can be made in energy efficiency, including energy consumption optimization, online monitoring, and energy audits. Due to negligible regulations and unparalleled growth in these industries during the past 15-20 years, knowledge of best practices and innovative technologies for greenhouse gas remediation is paramount, and something this book addresses. Presents the most recent technological solutions in productivity analyses and dangerous emissions control and reduction in steelmaking plants; Examines the energy saving and emissions abatement efficiency for potential solutions to emission control and reduction in steelmaking plants; Discusses the application of the results of research conducted over the last ten years at universities, research centers, and industrial institutions.
Download or read book Treatise on Process Metallurgy written by Seshadri Seetharaman and published by . This book was released on 2014 with total page 1745 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Beyond the Blast Furnace written by Amit Chatterjee and published by CRC Press. This book was released on 2017-11-22 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.
Download or read book Recovery and Utilization of Metallurgical Solid Waste written by Yingyi Zhang and published by BoD – Books on Demand. This book was released on 2019-02-20 with total page 112 pages. Available in PDF, EPUB and Kindle. Book excerpt: At present, a lot of metallurgical solid wastes have not been timely and effectively recycled, resulting in serious problems of environmental pollution and waste of resources. As a result, large-scale comprehensive utilization technologies have been initiated, including slag dry granulation technology, steel slag cement technology, slag wool technology, slag waste heat recovery technology, etc. The comprehensive utilization of metallurgical solid waste has attracted worldwide attention. It is an effective way to improve the utilization efficiency of resources and the added value of products by using scientific metallurgical solid waste recycling methods. This book intends to provide the reader with a comprehensive overview of metallurgical solid wastes comprehensive utilization technology. The comprehensive utilization methods of four representative metallurgical solid wastes are emphatically described, such as blast furnace slag, steel slag, tailings and metallurgical dust.
Download or read book The Utilization of Slag in Civil Infrastructure Construction written by George C. Wang and published by Woodhead Publishing. This book was released on 2016-06-24 with total page 444 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Utilization of Slag in Civil Infrastructure Construction strives to integrate the theory, research, and practice of slag utilization, including the production and processing of slags. The topics covered include: production and smelting processes for metals; chemical and physical properties of slags; pretreatment and post-treatment technology to enhance slag properties; potential environmental impact; mechanisms of potential expansion; special testing methods and characteristics; slag processing for aggregate and cementitious applications; suitability of slags for use in specific applications; overall properties of materials containing slags; and commercialization and economics. The focus of the book is on slag utilization technology, with a review of the basic properties and an exploration of how its use in the end product will be technically sound, environment-friendly, and economic. - Covers the production, processing, and utilization of a broad range of ferrous, non-ferrous, and non-metallurgical slags - Provides information on applicable methods for a particular slag and its utilization to reduce potential environmental impacts and promote natural resource sustainability - Presents the overall technology of transferring a slag from the waste stream into a useful materials resource - Provides a detailed review of the appropriate utilization of each slag from processing right through to aggregate and cementitious use requirements
Download or read book CFD Modeling and Simulation in Materials Processing written by Laurentiu Nastac and published by John Wiley & Sons. This book was released on 2012-05-09 with total page 365 pages. Available in PDF, EPUB and Kindle. Book excerpt: Proceedings of a symposium sponsored by Association for Iron and Steel Technology and the Process Technology and Modeling Committee of the Extraction and Processing Division and the Solidification Committee of the Materials Processing and Manufacturing Division of TMS (The Minerals, Metals & Materials Society) Held during the TMS 2012 Annual Meeting & Exhibition Orlando, Florida, USA, March 11-15, 2012
Download or read book Eco Efficient Concrete written by Fernando Pacheco-Torgal and published by Elsevier. This book was released on 2013-02-04 with total page 625 pages. Available in PDF, EPUB and Kindle. Book excerpt: Eco-efficient concrete is a comprehensive guide to the characteristics and environmental performance of key concrete types.Part one discusses the eco-efficiency and life cycle assessment of Portland cement concrete, before part two goes on to consider concrete with supplementary cementitious materials (SCMs). Concrete with non-reactive wastes is the focus of part three, including municipal solid waste incinerator (MSWI) concrete, and concrete with polymeric, construction and demolition wastes (CDW). An eco-efficient approach to concrete carbonation is also reviewed, followed by an investigation in part four of future alternative binders and the use of nano and biotech in concrete production.With its distinguished editors and international team of expert contributors, Eco-efficient concrete is a technical guide for all professionals, researchers and academics currently or potentially involved in the design, manufacture and use of eco-efficient concrete. - The first part of the book examines the eco-efficiency and life cycle assessment of Portland cement concrete - Chapters in the second part of the book consider concrete with supplementary cementitious materials, including properties and performance - Reviews the eco-efficient approach to concrete carbonation
