Download or read book System Design and Analysis Using Simulation for Hybrid Cellular Manufacturing Systems in Labor intensive Industry written by Li Ju Huang and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book System Design and Analysis Using Simulation for Hybrid Cellular Manufacturing Systems in Labor intensive Industry written by Liru Huang and published by . This book was released on 2005 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This research investigates the problems of system design in a hybrid cellular manufacturing (CM) system with loop layout. A hybrid CM system comprises a cellular layout and a functional layout. In labor-intensive industry, the functional layout is organized into production modules. The operator of every module is able to perform different kinds of tasks for one specific function. However, each operator is assigned to only one of the operations. This manufacturing system has emerged due to the high product variety in fashion industry that is usually highly labor-intensive. This study presents a new approach for system design to improve system performance. A three-phased simulation model is derived. The bottleneck machines of a cell are located in the first phase, and the cell workload and system workload are balanced in the second and third phase. Incorporating simulation models and optimum seeking procedure, the appropriate values of controllable parameters are proposed according to the objective of the production. The three-phased method is applied to the hybrid CM system of a footwear factory.

Download or read book Cellular Manufacturing Systems written by Gürsel A. Süer and published by . This book was released on 2017-12 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The chapters included in this book represent the work from the US, Canada, Japan, China, India, Iran, Netherlands, Turkey, Slovakia, and Portugal. The book attempts to cover the cellular manufacturing area from various angles. In terms of solution techniques, different approaches such as heuristics, mathematical models, networks models, genetic algorithm approaches, artificial neural networks, knowledge-based algorithms, a space search algorithm, simulated annealing, fuzzy concepts, analytic hierarchy processes and simulation are included in the book. As for performance measures, most chapters target a single objective whereas some others cover multiple objectives. In terms of the complexity of the problems, the authors divide them into simpler single phase problems versus more complex problems that require multiple-phase solutions. Most of the chapters discuss deterministic problems. On the other hand, a few of the chapters focus on stochastic cases. There are many new concepts and solution approaches covered in this book. The details of the material coverage is listed in the following paragraphs. The book starts with the evolution of cellular manufacturing. In terms of design-related issues, it covers the application of math modeling for cell formation, family and subfamily formation, production system selection, formation and evaluation of design alternatives, machine layout, dynamic cells, virtual cells, cell formation considering alternative routes, remainder cells, cell formation with product of life cycle considerations, demand-variability based cell formation, layered cellular design, assembly cells and a recent Japanese proposition called SERU cells. All types of cells, namely labor-intensive cells, machine-intensive cells and robotic cells are covered in the book. In terms of operational and control issues, human skills, manpower allocation, cell size determination, dispatching rules, parallel machine scheduling, flowshop scheduling, re-entrant flowshop scheduling, flexible job shop scheduling, assembly line balancing, process planning and scheduling, multiple-resource scheduling, cell loading and cell scheduling, synchronized flow, planning concepts such as period batch control, polka, Kanban, conwip and more are discussed. Cases studies include electromechanical assembly, bicycle manufacturing, igniter assembly system, jewelry manufacturing and semi-conductor industry. We believe that this book will be of value to students, researchers, academicians and practitioners.

Download or read book Planning Design and Analysis of Cellular Manufacturing Systems written by A.K. Kamrani and published by Newnes. This book was released on 1995-04-11 with total page 401 pages. Available in PDF, EPUB and Kindle. Book excerpt: Leading researchers in the field of cellular manufacturing systems from academia and industry have contributed to this volume. The book aims to report the latest developments and address the central issues in the design and implementation of cellular manufacturing systems. Cellular Manufacturing (CM) is one of the major concepts used in the design of flexible manufacturing systems. CM, also known as group production or family programming, can be described as a manufacturing technique that produces families of parts within a single line or cell of machines. The first part of the book describes various techniques for design and modeling of cellular manufacturing systems. The second part is concerned with performance measure and analysis, followed by a section which presents the applications of artifical intelligence and computer tools in cellular manufacturing systems.

Download or read book Handbook of Cellular Manufacturing Systems written by Shahrukh A. Irani and published by John Wiley & Sons. This book was released on 1999-04-15 with total page 784 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cellular manufacturing (CM) is the grouping of similar products for manufacture in discrete multi-machine cells. It has been proven to yield faster production cycles, lower in-process inventory levels, and enhanced product quality. Pioneered on a large scale by Russian, British, and German manufacturers, interest in CM methods has grown steadily over the past decade. However, there continues to be a dearth of practical guides for industrial engineers and production managers interested in implementing CM techniques in their plants. Bringing together contributions by an international team of CM experts, the Handbook of Cellular Manufacturing Systems bridges this gap in the engineering literature.

Download or read book The Design and Analysis of Cellular Manufacturing Systems Using Computer Simulation written by Kevin Martin Hubbard and published by . This book was released on 1993 with total page 131 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Manufacturing Systems Design and Analysis written by B. Wu and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 424 pages. Available in PDF, EPUB and Kindle. Book excerpt: A technological book is written and published for one of two reasons: it either renders some other book in the same field obsolete or breaks new ground in the sense that a gap is filled. The present book aims to do the latter. On my return from industry to an academic career, I started writing this book because I had seen that a gap existed. Although a great deal of information appeared in the published literature about various technical aspects of advanced manufacturing technology (AMT), surprisingly little had been written about the systems con text within which the sophisticated hardware and software of AMT are utilized to increase efficiency. Therefore, I have attempted in this book to show how structured approaches in the design and evaluation of modern manufacturing plant may be adopted, with the objective of improving the performance of the factory as a whole. I hope this book will be a contribution to the newly recognized, multidisciplinary engineering function known as manufacturing sys tems engineering. The text has been designed specifically to demonstrate the systems aspects of modern manufacturing operations, including: systems con cepts of manufacturing operation; manufacturing systems modelling and evalua tion; and the structured design of manufacturing systems~ One of the major difficulties associated with writing a text of this nature stems from the diversity of the topics involved. I have attempted to solve this problem by adopting an overall framework into which the relevant topics are fitted.

Download or read book Design and Analysis of Integrated Manufacturing Systems written by W. Dale Compton and published by . This book was released on 1988 with total page 256 pages. Available in PDF, EPUB and Kindle. Book excerpt: Design and Analysis of Integrated Manufacturing Systems is a fresh look at manufacturing from a systems point of view. This collection of papers from a symposium sponsored by the National Academy of Engineering explores the need for new technologies, the more effective use of new tools of analysis, and the improved integration of all elements of manufacturing operations, including machines, information, and humans. It is one of the few volumes to include detailed proposals for research that match the needs of industry.

Download or read book Group Technology and Cellular Manufacturing written by Nallan C. Suresh and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 560 pages. Available in PDF, EPUB and Kindle. Book excerpt: Group Technology and Cellular Manufacturing (GT/CM) have been widely-researched areas in the past 15 years and much progress has been made in all branches of GT/CM. Resulting from this research activity has been a proliferation of techniques for part-machine grouping, engineering data bases, expert system-based design methods for identifying part families, new analytical and simulation tools for evaluating performance of cells, new types of cell incorporating robotics and flexible automation, team-based approaches for organizing the work force and much more; however, the field lacks a careful compilation of this research and its outcomes. The editors of this book have commissioned leading researchers and implementers to prepare specific treatments of topics for their special areas of expertise in this broad-based philosophy of manufacturing. The editors have sought to be global both in coverage of topic matters and contributors. Group Technology and Cellular Manufacturing addresses the needs and interests of three groups of individuals in the manufacturing field: academic researchers, industry practitioners, and students. (1) The book provides an up-to-date perspective, incorporating the advances made in GT/CM during the past 15 years. As a natural extension to this research, it synthesizes the latest industry practices and outcomes to guide research to greater real-world relevance. (2) The book makes clear the foundations of GT/CM from the core elements of new developments which are aimed at reducing developmental and manufacturing lead times, costs, and at improving business quality and performance. (3) Finally, the book can be used as a textbook for graduate students in engineering and management for studying the field of Group Technology and Cellular Manufacturing.

Download or read book Manufacturing Systems Modeling and Analysis written by Guy L. Curry and published by Springer Science & Business Media. This book was released on 2008-11-14 with total page 338 pages. Available in PDF, EPUB and Kindle. Book excerpt: This textbook was developed to ?ll the need for an accessible but comprehensive presentation of the analytical approaches for modeling and analyzing models of manufacturing and production systems. It is an out growth of the efforts within the Industrial and Systems Engineering Department at Texas A&M to develop and teach an analytically based undergraduate course on probabilisticmodeling of m- ufacturingtype systems. The level of this textbook is directed at undergraduate and masters students in engineering and mathematical sciences. The only prerequisite for students using this textbook is a previous course covering calculus-based pr- abilityand statistics. The underlyingmethodology is queueing theory, and we shall develop the basic concepts in queueing theory in suf?cient detail that the reader need not have previously covered it. Queueing theory is a well-established dis- plinedatingback to theearly 1900’sworkof A. K. Erlang, a Danish mathematician, on telephone traf?c congestion. Although there are many textbooks on queueing theory, these texts are generally oriented to the methodological development of the ?eld and exact results and not to the practical application of using approximations in realistic modeling situations. The application of queueing theory to manufact- ing type systems started with the approximation based work of Ward Whitt in the 1980’s. His paper on QNA (a queueing network analyzer) in 1983 is the base from which most applied modeling efforts have evolved. There are several textbooks with titles similar to this book.

Download or read book Cellular Manufacturing Systems written by N. Singh and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 287 pages. Available in PDF, EPUB and Kindle. Book excerpt: Batch manufactcring is a dominant manufacturing activity in the world, generating a great deal of industrial output. In the coming years, we are going to witness an era of mass customization of products. The major problems in batch manufacturing are a high level of product variety and small manufacturing lot sizes. The product variations present design engineers with the problem of designing many different parts. The decisions made in the design stage significantly affect manufacturing cost, quality and delivery lead times. The impacts of these product variations in manufacturing are high investment in equipment, high tooling costs, complex scheduling and loading, lengthy setup time and costs, excessive scrap and high quality control costs. However, to compete in a global market, it is essential to improve the productivity in small batch manufacturing industries. For this purpose, some innovative methods are needed to reduce product cost, lead time and enhance product quality to help increase market share and profitability. What is also needed is a higher level of integration of the design and manufacturing activities in a company. Group technology provides such a link between design and manufacturing. The adoption of group technology concepts, which allow for small batch production to gain economic advantages similar to mass production while retaining the flexibility of job shop methods, will help address some of the problems.

Download or read book Master s Theses Directories written by and published by . This book was released on 2005 with total page 316 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Education, arts and social sciences, natural and technical sciences in the United States and Canada".

Download or read book Design of Flexible Production Systems written by Tullio Tolio and published by Springer Science & Business Media. This book was released on 2008-12-11 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the last decade, the production of mechanical components to be assembled in final products produced in high volumes (e.g. cars, mopeds, industrial vehicles, etc.) has undergone deep changes due to the overall modifications in the way companies compete. Companies must consider competitive factors such as short lead times, tight product tolerances, frequent market changes and cost reduction. Anyway, companies often have to define production objectives as trade-offs among these critical factors since it can be difficult to improve all of them. Even if system flexibility is often considered a fundamental requirement for firms, it is not always a desirable characteristic of a system because it requires relevant investment cost which can jeopardize the profitability of the firm. Dedicated systems are not able to adapt to changes of the product characteristics while flexible systems offer more flexibility than what is needed, thus increasing investment and operative costs. Production contexts characterized by mid to high demand volume of well identified families of products in continuous evolution do not require the highest level of flexibility; therefore, manufacturing system flexibility must be rationalized and it is necessary to find out the best trade-off between productivity and flexibility by designing manufacturing systems endowed with the right level of flexibility required by the production problem. This new class of production systems can be named Focused Flexibility Manufacturing Systems-FFMSs. The flexibility degree in FFMSs is related to their ability to cope with volume, mix and technological changes, and it must take into account both present and future changes. The required level of system flexibility impacts on the architecture of the system and the explicit design of flexibility often leads to hybrid systems, i.e. automated integrated systems in which parts can be processed by both general purpose and dedicated machines. This is a key issue of FFMSs and results from the matching of flexibility and productivity that respectively characterize FMSs and Dedicated Manufacturing Systems (DMSs). The market share of the EU in the machine tool sector is 44%; the introduction of focused flexibility would be particularly important for machine tool builders whose competitive advantage is based on the ability of customizing their systems on the basis of needs of their customers. In fact, even if current production contexts frequently present situations which would fit well with the FFMS approach, tradition and know-how of machine tool builders play a crucial role. Firms often agree with the focused flexibility vision, nevertheless they decide not to pay the risk and efforts related to the design of this new system architecture. This is due also to the lack of well-structured design approaches which can help machine tool builders to configure innovative systems. Therefore, the FFMS topic is studied through the book chapters following a shared mission: "To define methodologies and tools to design production systems with a minimum level of flexibility needed to face, during their lifecycle, the product and process evolution both in the technological and demand aspects. The goal is to find out the optimal trade-off between flexibility and productivity". The book framework follows the architecture which has been developed to address the FFMS Design problem. This architecture is both broad and detailed, since it pays attention to all the relevant levels in a firm hierarchy which are involved in the system design. Moreover, the architecture is innovative because it models both the point of view of the machine tool builder and the point of view of the system user. The architecture starts analyzing Manufacturing Strategy issues and generating the possible demand scenario to be faced. Technological aspects play a key role while solving process plan problems for the products in the part family. Strategic and technological data becomes input when a machine tool builder performs system configuration. The resulting system configurations are possible solutions that a system user considers when planning its system capacity. All the steps of the architecture are deeply studied, developing methods and tools to address each subproblem. Particular attention is paid to the methodologies adopted to face the different subproblems: mathematical programming, stochastic programming, simulation techniques and inverse kinematics have been used. The whole architecture provides a general approach to implement the right degree of flexibility and it allows to study how different aspects and decisions taken in a firm impact on each other. The work presented in the book is innovative because it gives links among different research fields, such as Manufacturing Strategy, Process Plan, System Design, Capacity Planning and Performance Evaluation; moreover, it helps to formalize and rationalize a critical area such as manufacturing system flexibility. The addressed problem is relevant at an academic level but, also, at an industrial level. A great deal of industrial sectors need to address the problem of designing systems with the right degree of flexibility; for instance, automotive, white goods, electrical and electronic goods industries, etc. Attention to industrial issues is confirmed by empirical studies and real case analyses which are presented within the book chapters.

Download or read book Flexible Manufacturing Systems in Practice written by Joseph Talavage and published by CRC Press. This book was released on 2020-09-11 with total page 381 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book has been written for all those interested in flexible manufacturing systems (FMS) and other forms of computerized manufacturing systems (CMS). It deals with many aspects of the design, operation, and simulation of FMS and explains the origins of FMS.

Download or read book Manufacturing Systems Design and Analysis written by Bin Wu and published by . This book was released on 1992 with total page 440 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book The Performance of Hybrid Cellular Manufacturing Systems written by Girish Shambu and published by . This book was released on 1993 with total page 478 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Cellular Manufacturing Systems written by Ali K. Kamrani and published by . This book was released on 1998 with total page 255 pages. Available in PDF, EPUB and Kindle. Book excerpt: