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Book Alloy Design and Characterization of       Strengthened Nickel based Superalloys for Additive Manufacturing

Download or read book Alloy Design and Characterization of Strengthened Nickel based Superalloys for Additive Manufacturing written by Jinghao Xu and published by Linköping University Electronic Press. This book was released on 2021-01-28 with total page 63 pages. Available in PDF, EPUB and Kindle. Book excerpt: Nickel-based superalloys, an alloy system bases on nickel as the matrix element with the addition of up to 10 more alloying elements including chromium, aluminum, cobalt, tungsten, molybdenum, titanium, and so on. Through the development and improvement of nickel-based superalloys in the past century, they are well proved to show excellent performance at the elevated service temperature. Owing to the combination of extraordinary high-temperature mechanical properties, such as monotonic and cyclic deformation resistance, fatigue crack propagation resistance; and high-temperature chemical properties, such as corrosion and oxidation resistance, phase stability, nickel-based superalloys are widely used in the critical hot-section components in aerospace and energy generation industries. The success of nickel-based superalloy systems attributes to both the well-tailored microstructures with the assistance of carefully doped alloying elements, and the intently developed manufacturing processes. The microstructure of the modern nickel-based superalloys consists of a two-phase configuration: the intermetallic precipitates (Ni,Co)3(Al,Ti,Ta) known as γ′ phase dispersed into the austenite γ matrix, which is firstly introduced in the 1940s. The recently developed additive manufacturing (AM) techniques, acting as the disruptive manufacturing process, offers a new avenue for producing the nickel-based superalloy components with complicated geometries. However, γ′ strengthened nickel-based superalloys always suffer from the micro-cracking during the AM process, which is barely eliminated by the process optimization. On this basis, the new compositions of γ′ strengthened nickel-based superalloy adapted to the AM process are of great interest and significance. This study sought to design novel γ′ strengthened nickel-based superalloys readily for AM process with limited cracking susceptibility, based on the understanding of the cracking mechanisms. A two-parameter model is developed to predict the additive manufacturability for any given composition of a nickel-based superalloy. One materials index is derived from the comparison of the deformation-resistant capacity between dendritic and interdendritic regions, while another index is derived from the difference of heat resistant capacity of these two spaces. By plotting the additive manufacturability diagram, the superalloys family can be categorized into the easy-to-weld, fairly-weldable, and non-weldable regime with the good agreement of the existed knowledge. To design a novel superalloy, a Cr-Co-Mo-W-Al-Ti-Ta-Nb-Fe-Ni alloy family is proposed containing 921,600 composition recipes in total. Through the examination of additive manufacturability, undesired phase formation propensity, and the precipitation fraction, one composition of superalloy, MAD542, out of the 921,600 candidates is selected. Validation of additive manufacturability of MAD542 is carried out by laser powder bed fusion (LPBF). By optimizing the LPBF process parameters, the crack-free MAD542 part is achieved. In addition, the MAD542 superalloy shows great resistance to the post-processing treatment-induced cracking. During the post-processing treatment, extensive annealing twins are promoted to achieve the recrystallization microstructure, ensuring the rapid reduction of stored energy. After ageing treatment, up to 60-65% volume fraction of γ′ precipitates are developed, indicating the huge potential of γ′ formation. Examined by the high-temperature slow strain rate tensile and constant loading creep testing, the MAD542 superalloy shows superior strength than the LPBF processed and hot isostatic pressed plus heat-treated IN738LC superalloy. While the low ductility of MAD542 is existed, which is expected to be improved by modifying the post-processing treatment scenarios and by the adjusting building direction in the following stages of the Ph.D. research. MAD542 superalloy so far shows both good additive manufacturability and mechanical potentials. Additionally, the results in this study will contribute to a novel paradigm for alloy design and encourage more γ′-strengthened nickel-based superalloys tailored for AM processes in the future.

Book American Doctoral Dissertations

Download or read book American Doctoral Dissertations written by and published by . This book was released on 1982 with total page 564 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Characterization of Phases in a Nickel Base Superalloy

Download or read book Characterization of Phases in a Nickel Base Superalloy written by Shanker, Kartik and published by . This book was released on 1975 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Comprehensive Dissertation Index

Download or read book Comprehensive Dissertation Index written by and published by . This book was released on 1989 with total page 1116 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Metals Abstracts

Download or read book Metals Abstracts written by and published by . This book was released on 1998 with total page 1076 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Scientific and Technical Aerospace Reports

Download or read book Scientific and Technical Aerospace Reports written by and published by . This book was released on 1986 with total page 1040 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Japanese Science and Technology

Download or read book Japanese Science and Technology written by and published by . This book was released on 1986 with total page 724 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Powder Metallurgy of Superalloys

Download or read book Powder Metallurgy of Superalloys written by G. H. Gessinger and published by Elsevier. This book was released on 2013-10-22 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: Powder Metallurgy of Superalloys details the advancement of powder metallurgy in the context of producing superalloys. The book is comprised of nine chapters that cover the underlying principles of superalloys produced through powder metallurgy. The text first covers concerns in pre-alloyed dispersion-free powders, such as powder production and characterization; powder consolidation methods; and quality control and non-destructive evaluation of P/M superalloys. The next chapter talks about oxide-dispersion-strengthened superalloys. Next, the book discusses joining techniques for P/M superalloys and the practical applications of P/M superalloys. The title will be of great use to professionals in the materials manufacturing industry.

Book International Aerospace Abstracts

Download or read book International Aerospace Abstracts written by and published by . This book was released on 1998 with total page 980 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book The Superalloys

Download or read book The Superalloys written by Roger C. Reed and published by Cambridge University Press. This book was released on 2008-07-31 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: Superalloys are unique high-temperature materials used in gas turbine engines, which display excellent resistance to mechanical and chemical degradation. This book introduces the metallurgical principles which have guided their development. Suitable for graduate students and researchers, it includes exercises and additional resources at www.cambridge.org/9780521859042.

Book The Microstructure of Superalloys

Download or read book The Microstructure of Superalloys written by Madeleine Durand-Charre and published by Routledge. This book was released on 2017-11-22 with total page 139 pages. Available in PDF, EPUB and Kindle. Book excerpt: Presents all the main aspects of the microstructure of nickel-base superalloys, and includes micrographs chosen from among a large range of commercial and academic alloys, from the as-cast product to in-situ components, worn from in-service use. Including more than 100 illustrations, the text explains all the transformation mechanisms involved in the origination (creation) of microstructures during solidification or heat treatments (crystallization paths, segregation, crystal orientation, precipitation, TCP, coarsening and rafting, etc.). It includes up-to-date information and data such as phase diagrams, crystallographic structures, and relationships with functional properties. Nearly 300 references provide a key to further investigation.

Book Nuclear Science Abstracts

Download or read book Nuclear Science Abstracts written by and published by . This book was released on 1971 with total page 1022 pages. Available in PDF, EPUB and Kindle. Book excerpt: NSA is a comprehensive collection of international nuclear science and technology literature for the period 1948 through 1976, pre-dating the prestigious INIS database, which began in 1970. NSA existed as a printed product (Volumes 1-33) initially, created by DOE's predecessor, the U.S. Atomic Energy Commission (AEC). NSA includes citations to scientific and technical reports from the AEC, the U.S. Energy Research and Development Administration and its contractors, plus other agencies and international organizations, universities, and industrial and research organizations. References to books, conference proceedings, papers, patents, dissertations, engineering drawings, and journal articles from worldwide sources are also included. Abstracts and full text are provided if available.

Book Chemical Abstracts

Download or read book Chemical Abstracts written by and published by . This book was released on 2002 with total page 2566 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Mechanical Alloying And Milling

Download or read book Mechanical Alloying And Milling written by Cury Suryanarayana and published by CRC Press. This book was released on 2004-09-28 with total page 488 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book surveys the broad field of mechanical alloying from a scientific and technological perspective to form a timely and comprehensive resource valuable to both students and researchers. The treatment progresses from the historical background through a description of the process, the different metastable effects produced, and the mechanisms of

Book NASA SP

    Book Details:
  • Author :
  • Publisher :
  • Release : 1992
  • ISBN :
  • Pages : 654 pages

Download or read book NASA SP written by and published by . This book was released on 1992 with total page 654 pages. Available in PDF, EPUB and Kindle. Book excerpt: