Download or read book Planning of Eco efficient Process Chains for Automotive Component Manufacturing written by Christopher Schmidt and published by Springer Nature. This book was released on 2021-01-04 with total page 179 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book includes the introduction of emerging manufacturing technologies and planning cases with established technologies. The planning of eco-efficient process chains is crucial for manufacturing companies. However, in the state-of-the-art planning, various barriers exist towards the integration of the environmental dimension. Against this background, a concept for the integration of classic lean and environmental criteria into the three planning phases of process chains is presented. During concept planning, the Technology Assessment Tool supports planners in the identification of eco-efficient technologies. During rough planning, the Value Stream Design Tool enables the derivation of a production line based on workpiece characteristics. For detailed planning, tools for eco-efficient machine and process chain configuration are provided. Three case studies from large-scale automotive component manufacturing with established and emerging technologies demonstrate the tool applicability.

Download or read book Energy Related Material Flow Simulation in Production and Logistics written by Sigrid Wenzel and published by Springer Nature. This book was released on 2024-01-15 with total page 208 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides for the first time an overview on the current approaches and applications of energy aspects in production and logistics by the use of simulation techniques. During the last decade, the importance of energy in the material flow processes has become more and more important. The pressure to reduce the environmental footprint of production and logistics systems will even intensify in future. Therefore, enterprises have started to integrate the use of energy into their planning processes much more than before, even designing feedback loops, e.g., from energy control to production control. This receives additional attention with the increasing use of renewable, but less reliable, energy sources. Care must be taken to establish processes that aim to use energy when it is available. As an example, many industrial processes like melting or coating have significant energy demands, but could vary the point of time of its consumption within specific limits, leading to a very high complexity. ​ It discusses the construction and application of energy-specific performance indicators and analyzes the input information that needs to be acquired before implementing suitable models. On this basis, concrete technical solutions are introduced.

Download or read book Manufacturing Driving Circular Economy written by Holger Kohl and published by Springer Nature. This book was released on 2023-05-27 with total page 1105 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is an open access book. It gathers the proceedings of the 18th Global Conference on Sustainable Manufacturing, held on October 5-7, 2022, as a hybrid event, in/from Berlin, Germany. With a focus on manufacturing advances and practices driving the circular economy, the chapters selected for this book report on sustainable manufacturing technologies for the mobility, energy and construction sector, and for machines and equipments, covering applications of artificial intelligence and industry 4.0. Moreover, they discuss energy-efficient process, waste reuse, and CO2 neutral production, giving a special emphasis to developing sustainable manufacturing in emerging countries. This book offers extensive and timely information for both researchers and professionals in the field of manufacturing and business development.

Download or read book Enabling Manufacturing Competitiveness and Economic Sustainability written by Hoda A. ElMaraghy and published by Springer Science & Business Media. This book was released on 2011-09-29 with total page 674 pages. Available in PDF, EPUB and Kindle. Book excerpt: The changing manufacturing environment requires more responsive and adaptable manufacturing systems. The theme of the 4th International Conference on Changeable, Agile, Reconfigurable and Virtual production (CARV2011) is “Enabling Manufacturing Competitiveness and Economic Sustainability”. Leading edge research and best implementation practices and experiences, which address these important issues and challenges, are presented. The proceedings include advances in manufacturing systems design, planning, evaluation, control and evolving paradigms such as mass customization, personalization, changeability, re-configurability and flexibility. New and important concepts such as the dynamic product families and platforms, co-evolution of products and systems, and methods for enhancing manufacturing systems’ economic sustainability and prolonging their life to produce more than one product generation are treated. Enablers of change in manufacturing systems, production volume and capability scalability and managing the volatility of markets, competition among global enterprises and the increasing complexity of products, manufacturing systems and management strategies are discussed. Industry challenges and future directions for research and development needed to help both practitioners and academicians are presented.

Download or read book A Method to Identify Energy Efficiency Measures for Factory Systems Based on Qualitative Modeling written by Manuela Krones and published by Springer. This book was released on 2017-05-11 with total page 245 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manuela Krones develops a method that supports factory planners in generating energy-efficient planning solutions. The method provides qualitative description concepts for factory planning tasks and energy efficiency knowledge as well as an algorithm-based linkage between these measures and the respective planning tasks. Its application is guided by a procedure model which allows a general applicability in the manufacturing sector. The results contain energy efficiency measures that are suitable for a specific planning task and reveal the roles of various actors for the measures’ implementation.

Download or read book Enabling Manufacturing Competitiveness and Economic Sustainability written by Michael F. Zaeh and published by Springer Science & Business Media. This book was released on 2013-09-12 with total page 472 pages. Available in PDF, EPUB and Kindle. Book excerpt: The changing manufacturing environment requires more responsive and adaptable manufacturing systems. The theme of the 5th International Conference on Changeable, Agile, Reconfigurable and Virtual production (CARV2013) is "Enabling Manufacturing Competitiveness and Economic Sustainability. Leading edge research and best implementation practices and experiences, which address these important issues and challenges, are presented. The proceedings include advances in manufacturing systems design, planning, evaluation, control and evolving paradigms such as mass customization, personalization, changeability, re-configurability and flexibility. New and important concepts such as the dynamic product families and platforms, co-evolution of products and systems, and methods for enhancing manufacturing systems' economic sustainability and prolonging their life to produce more than one product generation are treated. Enablers of change in manufacturing systems, production volume and capability, scalability and managing the volatility of markets, competition among global enterprises and the increasing complexity of products, manufacturing systems and management strategies are discussed. Industry challenges and future directions for research and development needed to help both practitioners and academicians are presented. About the Editor Prof. Dr.-Ing. Michael F. Zaeh, born in 1963, has been and is Professor for and Manufacturing Technology since 2002 and, together with Prof. Dr.-Ing. Gunther Reinhart, Head of the Institute for Machine Tools and Industrial Management (iwb) at the Technische Universitaet Muenchen (TUM). After studying general mechanical engineering, he was doctoral candidate under Prof. Dr.-Ing. Joachim Milberg at TUM from 1990 until 1993 and received his doctorate in 1993. From 1994 to 1995, he was department leader under Prof. Dr.-Ing. Gunther Reinhart. From 1996 to 2002, he worked for a machine tool manufacturer in several positions, most recently as a member of the extended management. Prof. Dr.-Ing. Michael F. Zaeh is an associated member of the CIRP and member of acatech, WGP and WLP. His current researches include among others Joining and Cutting Technologies like Laser Cutting and Welding as well as Friction Stir Welding, Structural Behaviour and Energy Efficiency of Machine Tools and Manufacturing Processes like Additive Manufacturing.

Download or read book The Philosopher s Stone for Sustainability written by Yoshiki Shimomura and published by Springer Science & Business Media. This book was released on 2012-09-19 with total page 539 pages. Available in PDF, EPUB and Kindle. Book excerpt: Industrial Product-Service Systems (IPS2), which is defined as “an integrated industrial product and service offering that delivers value in use,” has expanded rapidly over the last decade. IPS2 has allowed us to achieve both high added value and high productivity and has enriched our QOL by improving the performance of products and services. We are now struggling with many awkward issues related to sustainability, but IPS2 is expected to be the “philosopher’s stone” for solving these issues. Following the pattern of conferences held in Cranfield in 2009, Linköping in 2010, and Braunschweig in 2011, the fourth International CIRP Conference on Industrial Product-Service Systems, held on November 8-9, 2012, in Tokyo, will cover various aspects of IPS2. Topics planned for this year’s conference reflect the latest IPS2 information in both the natural sciences and humanities and include case studies from various industries. IPS2 is still a relatively new field, so it is important to keep track of the entire context in order to promote more cross-sectional cooperation between multimodal fields and disciplines. The fourth International CIRP Conference on Industrial Product-Service Systems will serve as a vital platform for such collaborations and the discussion of new scientific ideas.

Download or read book An Environmental and Economic Trade off Analysis of Manufacturing Process Chains to Inform Decision Making for Sustainability written by Stefanie Robinson and published by . This book was released on 2013 with total page 243 pages. Available in PDF, EPUB and Kindle. Book excerpt: Increasing costs, consumer awareness, and environmental legislation have driven industry to reduce its resource consumption and the impact from that consumption. So, both traditional economic objectives (e.g., cost, time, and quality) and environmental objectives (e.g., CO2 emissions) have become strategically relevant for the manufacturing sector. For many manufacturing companies, production systems have a major influence on the environmental footprint of a product and therefore represent a major opportunity to minimize the company's overall environmental impact. Currently within industry, there is not an accurate, effective, or widely accepted method to assess the resource consumption of process chains used to manufacture a product. As a result, this information is often not considered when making decisions about what processes to use. A considerable part of the energy and resource demand in manufacturing is determined during production planning. An important component of this planning is determining the process chains to be used. Process chains are a combined sequence of specifically arranged, single processes used to manufacture a product. As manufacturing processes are very resource intensive, it is now necessary to assess the resource consumption as well as the economics of these process chains. Because of this, additional information must be considered when selecting the process chains used to manufacture a product. Many life cycle assessment (LCA) tools focus on the materials and final disposition of a product, but do not include detailed information or data on the manufacturing required to fabricate the product. Sustainability impacts of discrete manufacturing processes and product value streams are needed to develop more complete LCAs. The development of a methodology and user tool to quantify sustainability impacts, leading to the identification of gaps and opportunities, is essential to facilitate decision making to support sustainability in manufacturing facilities. To address these issues, this dissertation proposes an approach to evaluate and quantify the resource use in addition to the environmental and economic impacts associated with discrete manufacturing processes as part of a complex process chain. A methodology to evaluate multiple process chain configurations will be presented. First, a database of industrial assessment metrics was compiled. This database allows users to sort and select from a list of key metrics in order to choose the metrics that are relevant for the performance that they want to measure. Next, an industrial assessment methodology was developed. This methodology gives users an overview of the key areas to address when conducting an industrial assessment. This methodology, which was applied to three case studies, can be used in combination with the key metrics. In the second part of the dissertation, a resource consumption assessment and mapping methodology for complex manufacturing process chains was developed. This systematic methodology was developed to identify and quantify the resource consumption (energy, water, materials) for discrete manufacturing processes. The processes mapped include: welding (manual and robotic), cutting (plasma arc and laser), rework (air carbon arc cutting and hand grinding), and machining (milling). Next, a model consisting of database modules for each process was developed. This model quantifies the sustainability impacts (energy, water, and material consumption, waste generation, emissions, and resource consumption cost) of manufacturing process chains. The model was validated using a case study with Caterpillar Inc. for a process chain including welding, plasma arc cutting, laser cutting, and milling. Next, a process chain assessment tool was created. This tool enables manufacturers to assess the resource consumption and associated impacts of multiple fabrication process chain configurations. This enables a more comprehensive assessment compared to other software tools. Finally, a methodology modeled after the Six Sigma DMAIC (Define, Measure, Analyze, Improve, Control) process was presented to show how to translate the results from the model and tool to an Environmental Value Stream Map and to translate those results into improvements in manufacturing systems. This methodology was validated on a machining operation in a Caterpillar facility. This research has developed and evaluated an effective approach for the analysis of energy, water, and other resource use in multiple processes in a manufacturing process chain. This allows manufacturers to better understand the resource consumption and environmental and economic impacts of fabrication process chains used to make a product. This dissertation helps to provide the technical understanding and tools to enable designers and manufacturing engineers to create manufacturing systems that are truly more sustainable. The implementation of this work can be directly applied to assessing and optimizing manufacturing process chains and the work presented in this dissertation directly contributes to the realization of a sustainable and prosperous manufacturing sector.

Download or read book Advances in Production Management Systems Sustainable Production and Service Supply Chains written by Vittal Prabhu and published by Springer. This book was released on 2013-09-05 with total page 536 pages. Available in PDF, EPUB and Kindle. Book excerpt: The two volumes IFIP AICT 414 and 415 constitute the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2013, held in University Park, PA, USA, in September 2013. The 133 revised full papers were carefully reviewed and selected for inclusion in the two volumes. They are organized in 4 parts: sustainable production, sustainable supply chains, sustainable services, and ICT and emerging technologies.

Download or read book Digital Product and Process Development Systems written by George L. Kovacs and published by Springer. This book was released on 2013-10-07 with total page 442 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book constitutes the refereed proceedings of the IFIP TC 5 International Conference on Digital Product and Process Development Systems, NEW PROLAMAT 2013, held in Dresden, Germany, in October 2013. The conference succeeds the International Conference on Programming Languages for Machine Tools, PROLAMAT 2006, held in Shanghai, China in 2006. In order to demonstrate the new orientation toward IT innovations, the acronym PROLAMAT has been changed into NEW PROLAMAT and is now interpreted as Project Research on Leading-Edge Applications and Methods for Applied Technology. The 42 revised papers were carefully reviewed and selected for inclusion in the volume. They have been organized in the following topical sections: digital product and process development; additive manufacturing; quality management; standardization and knowledge management developments; and simulation of procedures and processes.

Download or read book Glocalized Solutions for Sustainability in Manufacturing written by Jürgen Hesselbach and published by Springer Science & Business Media. This book was released on 2011-03-19 with total page 699 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 18th CIRP International Conference on Life Cycle Engineering (LCE) 2011 continues a long tradition of scientific meetings focusing on the exchange of industrial and academic knowledge and experiences in life cycle assessment, product development, sustainable manufacturing and end-of-life-management. The theme “Glocalized Solutions for Sustainability in Manufacturing” addresses the need for engineers to develop solutions which have the potential to address global challenges by providing products, services and processes taking into account local capabilities and constraints to achieve an economically, socially and environmentally sustainable society in a global perspective. Glocalized Solutions for Sustainability in Manufacturing do not only involve products or services that are changed for a local market by simple substitution or the omitting of functions. Products and services need to be addressed that ensure a high standard of living everywhere. Resources required for manufacturing and use of such products are limited and not evenly distributed in the world. Locally available resources, local capabilities as well as local constraints have to be drivers for product- and process innovations with respect to the entire life cycle. The 18th CIRP International Conference on Life Cycle Engineering (LCE) 2011 serves as a platform for the discussion of the resulting challenges and the collaborative development of new scientific ideas.

Download or read book Advances in Production Management Systems Innovative and Knowledge Based Production Management in a Global Local World written by Bernard Grabot and published by Springer. This book was released on 2014-08-26 with total page 732 pages. Available in PDF, EPUB and Kindle. Book excerpt: The three volumes IFIP AICT 438, 439, and 440 constitute the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2014, held in Ajaccio, France, in September 2014. The 233 revised full papers were carefully reviewed and selected from 271 submissions. They are organized in 6 parts: knowledge discovery and sharing; knowledge-based planning and scheduling; knowledge-based sustainability; knowledge-based services; knowledge-based performance improvement, and case studies.

Download or read book Life Cycle Design Engineering of Lightweight Multi Material Automotive Body Parts written by Thomas Vietor and published by Springer Nature. This book was released on 2022-10-19 with total page 129 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the final report of the collaborative research project "MultiMaK2": MultiMaK2 contributed to the development of multi-material component concepts in large-scale automotive production. Whithin the project new methods in conceptual design of lightweight components were developed at the example of roof cross member and transmission tunnels. A concurrent Life Cycle Design & Engineering approach led to identifying eco- and cost efficient component alternatives. This includes evaluation tools for the concepts' full life cycle. Further, methods to integrate that knowledge into automotive engineering processes have been established based on principles of visual analytics. That brings forward a tight integration of data, engineering models and results visualization towards an informed knowledge building across disciplines. MultiMaK2 also compiled and structured design guidelines within a knowledge management system. All methods and tools have been embedded within the Life Cycle Design & Engineering Lab in the Open Hybrid LabFactory.

Download or read book Leveraging Technology for a Sustainable World written by David A. Dornfeld and published by Springer Science & Business Media. This book was released on 2012-04-23 with total page 620 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 19th CIRP Conference on Life Cycle Engineering continues a strong tradition of scientific meetings in the areas of sustainability and engineering within the community of the International Academy for Production Engineering (CIRP). The focus of the conference is to review and discuss the current developments, technology improvements, and future research directions that will allow engineers to help create green businesses and industries that are both socially responsible and economically successful. The symposium covers a variety of relevant topics within life cycle engineering including Businesses and Organizations, Case Studies, End of Life Management, Life Cycle Design, Machine Tool Technologies for Sustainability, Manufacturing Processes, Manufacturing Systems, Methods and Tools for Sustainability, Social Sustainability, and Supply Chain Management.

Download or read book Advances in Production Management Systems Artificial Intelligence for Sustainable and Resilient Production Systems written by Alexandre Dolgui and published by Springer Nature. This book was released on 2021-09-01 with total page 742 pages. Available in PDF, EPUB and Kindle. Book excerpt: The five-volume set IFIP AICT 630, 631, 632, 633, and 634 constitutes the refereed proceedings of the International IFIP WG 5.7 Conference on Advances in Production Management Systems, APMS 2021, held in Nantes, France, in September 2021.* The 378 papers presented were carefully reviewed and selected from 529 submissions. They discuss artificial intelligence techniques, decision aid and new and renewed paradigms for sustainable and resilient production systems at four-wall factory and value chain levels. The papers are organized in the following topical sections: Part I: artificial intelligence based optimization techniques for demand-driven manufacturing; hybrid approaches for production planning and scheduling; intelligent systems for manufacturing planning and control in the industry 4.0; learning and robust decision support systems for agile manufacturing environments; low-code and model-driven engineering for production system; meta-heuristics and optimization techniques for energy-oriented manufacturing systems; metaheuristics for production systems; modern analytics and new AI-based smart techniques for replenishment and production planning under uncertainty; system identification for manufacturing control applications; and the future of lean thinking and practice Part II: digital transformation of SME manufacturers: the crucial role of standard; digital transformations towards supply chain resiliency; engineering of smart-product-service-systems of the future; lean and Six Sigma in services healthcare; new trends and challenges in reconfigurable, flexible or agile production system; production management in food supply chains; and sustainability in production planning and lot-sizing Part III: autonomous robots in delivery logistics; digital transformation approaches in production management; finance-driven supply chain; gastronomic service system design; modern scheduling and applications in industry 4.0; recent advances in sustainable manufacturing; regular session: green production and circularity concepts; regular session: improvement models and methods for green and innovative systems; regular session: supply chain and routing management; regular session: robotics and human aspects; regular session: classification and data management methods; smart supply chain and production in society 5.0 era; and supply chain risk management under coronavirus Part IV: AI for resilience in global supply chain networks in the context of pandemic disruptions; blockchain in the operations and supply chain management; data-based services as key enablers for smart products, manufacturing and assembly; data-driven methods for supply chain optimization; digital twins based on systems engineering and semantic modeling; digital twins in companies first developments and future challenges; human-centered artificial intelligence in smart manufacturing for the operator 4.0; operations management in engineer-to-order manufacturing; product and asset life cycle management for smart and sustainable manufacturing systems; robotics technologies for control, smart manufacturing and logistics; serious games analytics: improving games and learning support; smart and sustainable production and supply chains; smart methods and techniques for sustainable supply chain management; the new digital lean manufacturing paradigm; and the role of emerging technologies in disaster relief operations: lessons from COVID-19 Part V: data-driven platforms and applications in production and logistics: digital twins and AI for sustainability; regular session: new approaches for routing problem solving; regular session: improvement of design and operation of manufacturing systems; regular session: crossdock and transportation issues; regular session: maintenance improvement and lifecycle management; regular session: additive manufacturing and mass customization; regular session: frameworks and conceptual modelling for systems and services efficiency; regular session: optimization of production and transportation systems; regular session: optimization of supply chain agility and reconfigurability; regular session: advanced modelling approaches; regular session: simulation and optimization of systems performances; regular session: AI-based approaches for quality and performance improvement of production systems; and regular session: risk and performance management of supply chains *The conference was held online.

Download or read book Technology and Manufacturing Process Selection written by Elsa Henriques and published by Springer Science & Business Media. This book was released on 2013-12-19 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides specific topics intending to contribute to an improved knowledge on Technology Evaluation and Selection in a Life Cycle Perspectives. Although each chapter will present possible approaches and solutions, there are no recipes for success. Each reader will find his/her balance in applying the different topics to his/her own specific situation. Case studies presented throughout will help in deciding what fits best to each situation, but most of all any ultimate success will come out of the interplay between the available solutions and the specific problem or opportunity the reader is faced with.

Download or read book Technologies for economic and functional lightweight design written by Klaus Dröder and published by Springer Nature. This book was released on 2021-03-10 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book comprises the proceedings of the conference “Future Production of Hybrid Structures 2020”, which took place in Wolfsburg. The conference focused on hybrid lightweight design, which is characterized by the combination of different materials with the aim of improving properties and reducing weight. In particular, production technologies for hybrid lightweight design were discussed, new evaluation methods for the ecological assessment of hybrid components were presented and future-oriented approaches motivated by nature for the development of components, assemblies and systems were introduced. Lightweight design is a key technology for the development of sustainable and resource-efficient mobility concepts. Vehicle manufacturers operate in an area of conflict between customer requirements, competition and legislation. Material hybrid structures, which combine the advantages of different materials, have a high potential for reducing weight, while simultaneously expanding component functionality. The future, efficient use of function-integrated hybrid structures in vehicle design requires innovations and constant developments in vehicle and production technology. There is a great demand, especially with regard to new methods and technologies, for "affordable" lightweight construction in large-scale production, taking into account the increasing requirements with regard to variant diversity, safety and quality.