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Book MELT RATE TESTING FOR SLUDGE BATCH 6

Download or read book MELT RATE TESTING FOR SLUDGE BATCH 6 written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Savannah River National Laboratory (SRNL) was requested to provide Savannah River Remediation (SRR) with a recommended frit composition for Sludge Batch 6 (SB6) to optimize processing at the Defense Waste Processing Facility (DWPF). This report discusses the results of a series of melt rate experiments that were completed in support of the frit recommendation and the preparation of the feed used in the testing. The objective of the work was to identify the impact of individual frit component concentrations on melt rate for both SB6 and for DWPF sludge batches in general. The dry fed, Melt Rate Furnace (MRF) was used to compare the relative melt rate performance of several candidate frit compositions. Sludge composition projection changes and variation led to the fabrication and testing of several new frits along with Frit 418, which is currently utilized at the DWPF for Sludge Batch 5 (SB5) processing. The melt rate testing results show that changes in the frit composition, such as increases in B2O3 or Li2O concentrations, can provide a faster melt rate for SB6 relative to Frit 418. However, the composition of SB6 as currently projected (February 2010 blended with a 40 inch heel of SB5) does not allow for significant changes in frit composition relative to Frit 418 without compromising the projected operating windows. Only one of the new frits tested, Frit IS7, remains viable for SB6 processing based on the current composition projections. The melt rate results also demonstrated that a low Na2O concentration frit (particularly Frit IS7) can provide reasonable melt rates if the concentrations of Li2O or B2O3 in the frit are increased. The measured melt rate for Frit IS7 with the simulated SB6 feed was about 15% faster than that for Frit 418. The projected operating windows for Frits 418 and IS7 are very similar with the current SB6 projections. However, waste loadings with Frit IS7 are limited by low viscosity predictions, while waste loadings with Frit 418 are limited by predictions of nepheline crystallization. It is recommended that SRNL reevaluate the final SB6 composition once washing and blending are complete to determine whether a change in frit composition could provide improved operating windows, improved sulfate solubility, and/or increased waste throughput.

Book PRELIMINARY FRIT DEVELOPMENT AND MELT RATE TESTING FOR SLUDGE BATCH 6  SB6

Download or read book PRELIMINARY FRIT DEVELOPMENT AND MELT RATE TESTING FOR SLUDGE BATCH 6 SB6 written by and published by . This book was released on 2009 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Liquid Waste Organization (LWO) provided the Savannah River National Laboratory (SRNL) with a Sludge Batch 6 (SB6) composition projection in March 2009. Based on this projection, frit development efforts were undertaken to gain insight into compositional effects on the predicted and measured properties of the glass waste form and to gain insight into frit components that may lead to improved melt rate for SB6-like compositions. A series of Sludge Batch 6 (SB6) based glasses was selected, fabricated and characterized in this study to better understand the ability of frit compositions to accommodate uncertainty in the projected SB6 composition. Acceptable glasses (compositions where the Product Composition Control System (PCCS) Measurement Acceptability Region (MAR) predicted acceptable properties, good chemical durability was measured, and no detrimental nepheline crystallization was observed) can be made using Frit 418 with SB6 over a range of Na2O and Al2O3 concentrations. However, the ability to accommodate variation in the sludge composition limits the ability to utilize alternative frits for potential improvements in melt rate. Frit 535, which may offer improvements in melt rate due to its increased B2O3 concentration, produced acceptable glasses with the baseline SB6 composition at waste loadings of 34 and 42%. However, the PCCS MAR results showed that it is not as robust as Frit 418 in accommodating variation in the sludge composition. Preliminary melt rate testing was completed in the Melt Rate Furnace (MRF) with four candidate frits for SB6. These four frits were selected to evaluate the impacts of B2O3 and Na2O concentrations in the frit relative to those of Frit 418, although they are not necessarily candidates for SB6 vitrification. Higher concentrations of B2O3 in the frit relative to that of Frit 418 appeared to improve melt rate. However, when a higher concentration of B2O3 was coupled with a lower concentration of Na2O relative to Frit 418, melt rate did not appear to improve. It is expected that a SB6 composition projection with less uncertainty will be received during analysis of the Tank 51 E-1 sample, which will be pulled after the completion of aluminum dissolution in August 2009. At that time, additional frit development work will be performed to seek improved melt rates while maintaining viable projected operating windows. This later work will ultimately lead to a frit recommendation for SB6.

Book MELT RATE FURNACE TESTING FOR SLUDGE BATCH 5 FRIT OPTIMIZATION

Download or read book MELT RATE FURNACE TESTING FOR SLUDGE BATCH 5 FRIT OPTIMIZATION written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Savannah River National Laboratory (SRNL) was requested to provide the Defense Waste Processing Facility (DWPF) with a frit composition for Sludge Batch 5 (SB5) to optimize processing. A series of experiments were designed for testing in the Melt Rate Furnace (MRF). This dry fed tool can be used to quickly determine relative melt rates for a large number of candidate frit compositions and lead to a selection for further testing. Simulated Sludge Receipt and Adjustment Tank (SRAT) product was made according to the most recent SB5 sludge projections and a series of tests were conducted with frits that covered a range of boron and alkali ratios. Several frits with relatively large projected operating windows indicated melt rates that would not severely impact production. As seen with previous MRF testing, increasing the boron concentration had positive impacts on melt rate on the SB5 system. However, there appears to be maximum values for both boron and sodium above which the there is a negative effect on melt rate. Based on these data and compositional trends, Frit 418 and a specially designed frit (Frit 550) have been selected for additional melt rate testing. Frit 418 and Frit 550 will be run in the Slurry Fed Melt Rate Furnace (SMRF), which is capable of distinguishing rheological properties not detected by the MRF. Frit 418 will be used initially for SB5 processing in DWPF (given its robustness to compositional uncertainty). The Frit 418-SB5 system will provide a baseline from which potential melt rate advantages of Frit 550 can be gauged. The data from SMRF testing will be used to determine whether Frit 550 should be recommended for implementation in DWPF.

Book Sludge Mass Reduction

Download or read book Sludge Mass Reduction written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Savannah River National Laboratory (SRNL) was tasked to provide an assessment of the downstream impacts to the Defense Waste Processing Facility (DWPF) of decisions regarding the implementation of Al-dissolution to support sludge mass reduction and processing. Based on future sludge batch compositional projections from the Liquid Waste Organization's (LWO) sludge batch plan, assessments have been made with respect to the ability to maintain comparable projected operating windows for sludges with and without Al-dissolution. As part of that previous assessment, candidate frits were identified to provide insight into melt rate for average sludge batches representing with and without Al-dissolution flowsheets. Initial melt rate studies using the melt rate furnace (MRF) were performed using five frits each for Cluster 2 and Cluster 4 compositions representing average without and with Al-dissolution. It was determined, however, that the REDOX endpoint (Fe{sup 2+}/[Sigma]Fe for the glass) for Clusters 2 and 4 resulted in an overly oxidized feed which negatively affected the initial melt rate tests. After the sludge was adjusted to a more reduced state, additional testing was performed with frits that contained both high and low concentrations of sodium and boron oxides. These frits were selected strictly based on the ability to ascertain compositional trends in melt rate and did not necessarily apply to any acceptability criteria for DWPF processing. The melt rate data are in general agreement with historical trends observed at SRNL and during processing of SB3 (Sludge Batch 3)and SB4 in DWPF. When MAR acceptability criteria were applied, Frit 510 was seen to have the highest melt rate at 0.67 in/hr for Cluster 2 (without Al-dissolution), which is compositionally similar to SB4. For Cluster 4 (with Al-dissolution), which is compositionally similar to SB3, Frit 418 had the highest melt rate at 0.63 in/hr. Based on this data, there appears to be a slight advantage of the Frit 510 based system without Al-dissolution relative to the Frit 418 based system with Al-dissolution. Though the without aluminum dissolution scenario suggests a slightly higher melt rate with frit 510, several points must be taken into consideration: (1) The MRF does not have the ability to assess liquid feeds and, thus, rheology impacts. Instead, the MRF is a 'static' test bed in which a mass of dried melter feed (SRAT product plus frit) is placed in an 'isothermal' furnace for a period of time to assess melt rate. These conditions, although historically effective in terms of identifying candidate frits for specific sludge batches and mapping out melt rate versus waste loading trends, do not allow for assessments of the potential impact of feed rheology on melt rate. That is, if the rheological properties of the slurried melter feed resulted in the mounding of the feed in the melter (i.e., the melter feed was thick and did not flow across the cold cap), melt rate and/or melter operations (i.e., surges) could be negatively impacted. This could affect one or both flowsheets. (2) Waste throughput factors were not determined for Frit 510 and Frit 418 over multiple waste loadings. In order to provide insight into the mission life versus canister count question, one needs to define the maximum waste throughput for both flowsheets. Due to funding limitations, the melt rate testing only evaluated melt rate at a fixed waste loading. (3) DWPF will be processing SB5 through their facility in mid-November 2008. Insight into the over arching questions of melt rate, waste throughput, and mission life can be obtained directly from the facility. It is recommended that processing of SB5 through the facility be monitored closely and that data be used as input into the decision making process on whether to implement Al-dissolution for future sludge batches.

Book SLUDGE BATCH 4 BASELINE MELT RATE FURNACE AND SLURRY FED MELT RATE FURNACE TESTS WITH FRITS 418 AND 510  U

Download or read book SLUDGE BATCH 4 BASELINE MELT RATE FURNACE AND SLURRY FED MELT RATE FURNACE TESTS WITH FRITS 418 AND 510 U written by and published by . This book was released on 2007 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Several Slurry-Fed Melt Rate Furnace (SMRF) tests with earlier projections of the Sludge Batch 4 (SB4) composition have been performed. 1,2 The first SB4 SMRF test used Frits 418 and 320, however it was found after the test that the REDuction/OXidation (REDOX) correlation at that time did not have the proper oxidation state for manganese. Because the manganese level in the SB4 sludge was higher than previous sludge batches tested, the impact of the higher manganese oxidation state was greater. The glasses were highly oxidized and very foamy, and therefore the results were inconclusive. After resolving this REDOX issue, Frits 418, 425, and 503 were tested in the SMRF with the updated baseline SB4 projection. Based on dry-fed Melt Rate Furnace (MRF) tests and the above mentioned SMRF tests, two previous frit recommendations were made by the Savannah River National Laboratory (SRNL) for processing of SB4 in the Defense Waste Processing Facility (DWPF). The first was Frit 503 based on the June 2006 composition projections. 3 The recommendation was changed to Frit 418 as a result of the October 2006 composition projections (after the Tank 40 decant was implemented as part of the preparation plan). However, the start of SB4 processing was delayed due to the control room consolidation outage and the repair of the valve box in the Tank 51 to Tank 40 transfer line. These delays resulted in changes to the projected SB4 composition. Due to the slight change in composition and based on preliminary dry-fed MRF testing, SRNL believed that Frit 510 would increase throughput in processing SB4 in DWPF. Frit 418, which was used in processing Sludge Batch 3 (SB3), was a viable candidate and available in DWPF. Therefore, it was used during the initial SB4 processing. Due to the potential for higher melt rates with Frit 510, SMRF tests with the latest SB4 composition (1298 canisters) and Frits 510 and 418 were performed at a targeted waste loading (WL) of 35%. The '1298 canisters' describes the number of equivalent canisters that would be produced from the beginning of the current contract period before SB3 is blended with SB4. The melt rate for the SMRF SB4/Frit 510 test was 14.6 grams/minute. Due to cold cap mounding problems with the SMRF SB4/Frit 418 feed at 50 weight % solids that prevented a melt rate determination, this feed was diluted to 45 weight % solids. The melt rate for this diluted feed was 8.9 grams/minute. A correction factor of 1.2 for estimating the melt rate at 50 weight % solids from 45 weight % solids test results (based on previous SMRF testing5) was then used to estimate a melt rate of 10.7 grams/minute for SB4/Frit 418 at 50 weight % solids. Therefore, the use of Frit 510 versus Frit 418 with SB4 resulted in a higher melt rate (14.6 versus an estimated 10.7 grams/minute). For reference, a previous SMRF test with SB3/Frit 418 feed at 35% waste loading and 50 weight % solids resulted in a melt rate of 14.1 grams/minute. Therefore, depending on the actual feed rheology, the use of Frit 510 with SB4 could result in similar melt rates as experienced with SB3/Frit 418 feed in the DWPF.

Book Sludge Batch 5 Slurry Fed Melt Rate Furnace Test with Frits 418 and 550

Download or read book Sludge Batch 5 Slurry Fed Melt Rate Furnace Test with Frits 418 and 550 written by and published by . This book was released on 2009 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Based on Melt Rate Furnace (MRF) testing for the Sludge Batch 5 (SB5) projected composition and assessments of the potential frits with reasonable operating windows, the Savannah River National Laboratory (SRNL) recommended Slurry Fed Melt Rate Furnace (SMRF) testing with Frits 418 and 550. DWPF is currently using Frit 418 with SB5 based on SRNL's recommendation due to its ability to accommodate significant sodium variation in the sludge composition. However, experience with high boron containing frits in DWPF indicated a potential advantage for Frit 550 might exist. Therefore, SRNL performed SMRF testing to assess Frit 550's potential advantages. The results of SMRF testing with SB5 simulant indicate that there is no appreciable difference in melt rate between Frit 418 and Frit 550 at a targeted 34 weight % waste loading. Both batches exhibited comparable behavior when delivered through the feed tube by the peristaltic pump. Limited observation of the cold cap during both runs showed no indication of major cold cap mounding. MRF testing, performed after the SMRF runs due to time constraints, with the same two Slurry Mix Evaporator (SME) dried products led to the same conclusion. Although visual observations of the cross-sectioned MRF beakers indicated differences in the appearance of the two systems, the measured melt rates were both (almost equal to)0.6 in/hr. Therefore, SRNL does not recommend a change from Frit 418 for the initial SB5 processing in DWPF. Once the actual SB5 composition is known and revised projections of SB5 after the neptunium stream addition and any decants is provided, SRNL will perform an additional compositional window assessment with Frit 418. If requested, SRNL can also include other potential frits in this assessment should processing of SB5 with Frit 418 result in less than desirable melter throughput in DWPF. The frits would then be subjected to melt rate testing at SRNL to determine any potential advantages.

Book Feed Preparation for Source of Alkali Melt Rate Tests

Download or read book Feed Preparation for Source of Alkali Melt Rate Tests written by D. P. Lambert and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The purpose of the Source of Alkali testing was to prepare feed for melt rate testing in order to determine the maximum melt-rate for a series of batches where the alkali was increased from 0% Na{sub 2}O in the frit (low washed sludge) to 16% Na{sub 2}O in the frit (highly washed sludge). This document summarizes the feed preparation for the Source of Alkali melt rate testing. The Source of Alkali melt rate results will be issued in a separate report. Five batches of Sludge Receipt and Adjustment Tank (SRAT) product and four batches of Slurry Mix Evaporator (SME) product were produced to support Source of Alkali (SOA) melt rate testing. Sludge Batch 3 (SB3) simulant and frit 418 were used as targets for the 8% Na{sub 2}O baseline run. For the other four cases (0% Na{sub 2}O, 4% Na{sub 2}O, 12% Na{sub 2}O, and 16% Na{sub 2}O in frit), special sludge and frit preparations were necessary. The sludge preparations mimicked washing of the SB3 baseline composition, while frit adjustments consisted of increasing or decreasing Na and then re-normalizing the remaining frit components. For all batches, the target glass compositions were identical. The five SRAT products were prepared for testing in the dry fed melt-rate furnace and the four SME products were prepared for the Slurry-fed Melt-Rate Furnace (SMRF). At the same time, the impacts of washing on a baseline composition from a Chemical Process Cell (CPC) perspective could also be investigated. Five process simulations (0% Na{sub 2}O in frit, 4% Na{sub 2}O in frit, 8% Na{sub 2}O in frit or baseline, 12% Na{sub 2}O in frit, and 16% Na{sub 2}O in frit) were completed in three identical 4-L apparatus to produce the five SRAT products. The SRAT products were later dried and combined with the complementary frits to produce identical glass compositions. All five batches were produced with identical processing steps, including off-gas measurement using online gas chromatographs. Two slurry-fed melter feed batches, a 4% Na{sub 2}O in frit run (less washed sludge combined with frit with less Na) and a 12% Na{sub 2}O in frit run (more washed sludge combined with frit with more Na), were produced for the SMRF targeting glasses that were identical in composition. These batches were duplicates of two smaller batches which were prepared for the dry fed melt-rate testing. Four process simulations were completed in two identical experimental 22-L apparatus to produce these two melter feed batches. Both melter feed batches were produced as planned. The targeted solids content for both batches was 50-wt%.

Book Sludge Batch 3 Melt Rate Assessment

Download or read book Sludge Batch 3 Melt Rate Assessment written by T. H. Lorier and published by . This book was released on 2003 with total page 5 pages. Available in PDF, EPUB and Kindle. Book excerpt: This report focuses on an assessment of melt rate for various frit/sludge combinations. The results provided should not be used as the sole decision-making tool, but they are an important input into the decision making process with respect to the SB3 frit.

Book The Impact of the Source of Alkali on Sludge Batch 3 Melt Rate  U

Download or read book The Impact of the Source of Alkali on Sludge Batch 3 Melt Rate U written by M. Smith and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Previous Savannah River National Laboratory (SRNL) melt rate tests in support of the Defense Waste Processing Facility (DWPF) have indicated that improvements in melt rate can be achieved through an increase in the total alkali of the melter feed. Higher alkali can be attained by the use of an ''underwashed'' sludge, a high alkali frit, or a combination of the two. Although the general trend between melt rate and total alkali (in particular Na{sub 2}O content) has been demonstrated, the question of ''does the source of alkali (SOA) matter?'' still exists. Therefore the purpose of this set of tests was to determine if the source of alkali (frit versus sludge) can impact melt rate. The general test concept was to transition from a Na{sub 2}O-rich frit to a Na{sub 2}O-deficient frit while compensating the Na{sub 2}O content in the sludge to maintain the same overall Na{sub 2}O content in the melter feed. Specifically, the strategy was to vary the amount of alkali in frits and in the sludge batch 3 (SB3) sludge simulant (midpoint or baseline feed was SB3/Frit 418 at 35% waste loading) so that the resultant feeds had the same final glass composition when vitrified. A set of SOA feeds using frits ranging from 0 to 16 weight % Na{sub 2}O (in 4% increments) was first tested in the Melt Rate Furnace (MRF) to determine if indeed there was an impact. The dry-fed MRF tests indicated that if the alkali is too depleted from either the sludge (16% Na{sub 2}O feed) or the frit (the 0% Na{sub 2}O feed), then melt rate was negatively impacted when compared to the baseline SB3/Frit 418 feed currently being processed at DWPF. The MRF melt rates for the 4 and 12% SOA feeds were similar to the baseline SB3/Frit 418 (8% SOA) feed. Due to this finding, a smaller subset of SOA feeds that could be processed in the DWPF (4 and 12% SOA feeds) was then tested in the Slurry-fed Melt Rate Furnace (SMRF). The results from a previous SMRF test with SB3/Frit 418 (Smith et al. 2004) were used as the SMRF melt rate of the baseline feed. The SOA SMRF test results agreed with those of the MRF tests for these two feeds as the melt rates were similar to the baseline SB3/Frit 418 feed. In other words, the source of alkali was close enough to the baseline feed as to not negatively impact melt rate. Based on these results, there appears to be an acceptable range of the source of alkali that results in the highest melt rate for a particular sludge batch. If, however, the alkali is too depleted from either the sludge or the frit, then melt rate will be lower. Although SB3 simulant sludge and Frit 418 were used for these tests, it was not the intent of these tests to determine an optimum source of alkali range for SB3. Rather, the findings of these tests should be used to help in the decision process for future sludge batch washing and/or blending strategies. The results, however, do confirm that the current processing of SB3 is being performed in the proper source of alkali range. Because all of this testing was performed on small-scale equipment with slurried, non-radioactive simulant, the exact impact of the source of alkali with SB3 in the DWPF melter could not be fully evaluated.

Book M  moire contenant les raisons pour lesquelles il est tr  s important de ne pas retirer le s  minaire de Li  ge des mains des Th  ologiens S  culiers et de n en pas donner la conduite aux P  res J  suites

Download or read book M moire contenant les raisons pour lesquelles il est tr s important de ne pas retirer le s minaire de Li ge des mains des Th ologiens S culiers et de n en pas donner la conduite aux P res J suites written by and published by . This book was released on 1963 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book OVERVIEW OF TESTING TO SUPPORT PROCESSING OF SLUDGE BATCH 4 IN THE DEFENSE WASTE PROCESSING FACILITY

Download or read book OVERVIEW OF TESTING TO SUPPORT PROCESSING OF SLUDGE BATCH 4 IN THE DEFENSE WASTE PROCESSING FACILITY written by C. Herman and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) at the Savannah River Site began processing of its third sludge batch in March 2004. To avoid a feed outage in the facility, the next sludge batch will have to be prepared and ready for transfer to the DWPF by the end of 2006. The next sludge batch, Sludge Batch 4 (SB4), will consist of a significant volume of HM-type sludge. HM-type sludge is very high in aluminum compared to the mostly Purex-type sludges that have been processed to date. The Savannah River National Laboratory (SRNL) has been working with Liquid Waste Operations to define the sludge preparation plans and to perform testing to support qualification and processing of SB4. Significant challenges have arisen during SB4 preparation and testing to include poor sludge settling behavior and lower than desired projected melt rates. An overview of the testing activities is provided.

Book Initial SB4 Melt Rate Furnace Testing  U

Download or read book Initial SB4 Melt Rate Furnace Testing U written by M. Smith and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) is presently vitrifying Sludge Batch 3 (SB3) and preparing to process Sludge Batch 4 (SB4) in late 2006 or early 2007. The final composition of SB4 has not been finalized, as various blending and/or washing strategies are still being considered. SB4 will be comprised of the contents of Tanks 5, 6, 7, 8, and 11 (which will be transferred to Tank 51) along with plutonium and neptunium solutions from F and H Canyons, and possibly material from Tank 4. Tank 4 was originally included in projections, but plans have since changed (after completion of these tests) and Tank 4 is no longer part of SB4 due to problems with sludge removal. Even though the final SB4 composition was not finalized at the time of this study, there were 20 bounding options documented that could be used for preliminary melt rate tests. At the time of these tests, the SB4 compositions described as ''SB4 1200 canister baseline'' and ''SB4 1200 canister baseline (one less washed)'' documented elsewhere were chosen for these tests. The 1200 canister describes the number of equivalent canisters that would be produced from the beginning of the current contract period before SB3 is blended with SB4. These compositions were chosen as they had the highest amount of SB4 in the blend and were therefore considered as worse case SB4 feeds with regards to melt rate. This is because SB4 has higher alumina levels of any sludge batch yet processed and alumina has a negative impact on the DWPF melt rate. This baseline sludge includes Tank 4 but does not include auxiliary waste streams such as the Actinide Removal Process (ARP) stream, which contains monosodium titanate (MST), entrained sludge, and various soluble sodium compounds as the result of filter cleaning and stream adjustment for transfer. These preliminary dry-fed Melt Rate Furnace (MRF) tests were needed to initially evaluate melt rate/waste throughput. This study addressed SB4 with Frits 418 and 320, the impact of waste loading, the impact of the higher amount of Al in SB4, the amount of sludge washing, the possible addition of the ARP stream, the possible need to use a new frit to increase sulfur solubility, and the impact of the use of low Li frits to minimize the formation of an Al-Li-silicate phase that may be an intermediate reaction phase that could possibly hinder melt rate for SB4. For the SB4 sludge tested in the MRF for this preliminary work, the melt rate for SB4 simulant was lower than SB3. The higher alumina content in SB4 is probably the reason for the lower SB4 melt rate. Because the actual SB4 composition has not yet been finalized and may be different enough from the simulant SB4 sludges tested for these tests, the actual difference in melt rate for the two sludge batches cannot be projected. Therefore, further melt rate testing, including slurry testing in the Slurry-Fed Melt Rate Furnace (SMRF) will be needed as the SB4 compositions are further refined. Tests were performed with non-radioactive, simulated SB4 material. Due to the small-scale of the test equipment and the design of the equipment, as well as the use of dry, non-radioactive simulant feed, the behavior of the actual radioactive SB4 feed in the DWPF melter cannot be fully proven.

Book DWPF Macrobatch 2 Melt Rate Tests

Download or read book DWPF Macrobatch 2 Melt Rate Tests written by and published by . This book was released on 2001 with total page 5 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) canister production rate must be increased to meet canister production goals. Although a number of factors exist that could potentially increase melt rate, this study focused on two: (1) changes in frit composition and (2) changes to the feed preparation process to alter the redox of the melter feed. These two factors were investigated for Macrobatch 2 (sludge batch 1B) utilizing crucible studies and a specially designed ''melt rate'' furnace. Other potential factors that could increase melt rate include: mechanical mixing via stirring or the use of bubblers, changing the power skewing to redistribute the power input to the melter, and elimination of heat loss (e.g. air in leakage). The melt rate testing in FY00 demonstrated that melt rate can be improved by adding a different frit or producing a much more reducing glass by the addition of sugar as a reductant. The frit that melted the fastest in the melt rate testing was Frit 165. A paper stud y was performed using the Product Composition Control System (PCCS) to determine the impact on predicted glass viscosity, liquidus, durability, and operating window if the frit was changed from Frit 200 to Frit 165. PCCS indicated that the window was very similar for both frits. In addition, the predicted viscosity of the frit 165 glass was 46 poise versus 84 poise for the Frit 200 glass. As a result, a change from Frit 200 to Frit 165 is expected to increase the melt rate in DWPF without decreasing waste loading.

Book Proceedings of the 51st Purdue Industrial Waste Conference1996 Conference

Download or read book Proceedings of the 51st Purdue Industrial Waste Conference1996 Conference written by Purdue Research Foun and published by CRC Press. This book was released on 1997-05-01 with total page 792 pages. Available in PDF, EPUB and Kindle. Book excerpt: The papers presented at the 51st Purdue Industrial Waste Conference have been divided into the following sections: pollution prevention site remediation physical and chemical processes odor and VOC control solidification, foundry, and combustion residues biological processes respirometry and effluent toxicity industrial waste case histories Each chapter contains a multitude of figures and tables illustrating the concepts discussed as well as extensive references for further study.

Book Environmental Issues and Waste Management Technologies in the Materials and Nuclear Industries XII

Download or read book Environmental Issues and Waste Management Technologies in the Materials and Nuclear Industries XII written by Alex Cozzi and published by John Wiley & Sons. This book was released on 2009-09-24 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book documents a special collection of articles from a select group of invited prominent scientists from academia, national laboratories and industry who presented their work at the symposia on Environmental and Energy Issues at the 2008 Materials Science and Technology (MS&T’08) conference held in Pittsburgh, PA. These articles represent a summary of the presentations focusing on topics in nuclear, environmental, and green engineering were held, including a discussion of Waste Glass Leach Testing and Modeling.

Book Melt Rate Improvement for DWPF MB3

Download or read book Melt Rate Improvement for DWPF MB3 written by and published by . This book was released on 2001 with total page 5 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective for this task is to understand and apply the control of glass batch chemistry (frit composition) and/or changes in chemical processing strategies to improve the overall melting process for Macrobatch 3 (MB3) (Defense Waste Processing Facility (DWPF) sludge-only processing). For melt rate limited systems, a small increase in melting efficiency translates into substantial savings by reducing operational costs without compromising the quality of the final waste product. This report summarizes the key information collected during the FY01 melt-rate testing completed to support the conclusion that switching from Frit 200, the frit currently used to prepare all the glass produced in radioactive processing, to Frit 320 should improve the melt rate during processing of DWPF MB3 sludge (Note: MB3 is referred to as Sludge Batch 2 in the High-Level Waste System Plan). The report also includes recommendations that should be addressed prior to implementation of the new frit and future research that should be completed to further improve melt rate. No analysis has been completed to determine if Frit 320 can be used in processing of other sludge macrobatches. The testing in this report is based on dried-slurry testing of a MB3 melter feed prepared from nonradioactive simulants. Additional testing, particularly with a melter feed slurry and actual waste, would be required before implementing the new frit in DWPF, and a variability study would also be necessary. The work to date, at most, provides relative data until actual melter data can be obtained and compared.