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Book Life Prediction Issues in Thermal Environmental Barrier Coatings in Ceramic Matrix Composites

Download or read book Life Prediction Issues in Thermal Environmental Barrier Coatings in Ceramic Matrix Composites written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-06-19 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt: Issues and design requirements for the environmental barrier coating (EBC)/thermal barrier coating (TBC) life that are general and those specific to the NASA Ultra-Efficient Engine Technology (UEET) development program have been described. The current state and trend of the research, methods in vogue related to the failure analysis, and long-term behavior and life prediction of EBCITBC systems are reported. Also, the perceived failure mechanisms, variables, and related uncertainties governing the EBCITBC system life are summarized. A combined heat transfer and structural analysis approach based on the oxidation kinetics using the Arrhenius theory is proposed to develop a life prediction model for the EBC/TBC systems. Stochastic process-based reliability approach that includes the physical variables such as gas pressure, temperature, velocity, moisture content, crack density, oxygen content, etc., is suggested. Benefits of the reliability-based approach are also discussed in the report. Shah, Ashwin R. and Brewer, David N. and Murthy, Pappu L. N. Glenn Research Center NASA/TM-2001-211321, E-12967, NAS 1.15:211321

Book Development of Reliability Based Life Prediction Methods for Thermal and Environmental Barrier Coatings in Ceramic Matrix Composites

Download or read book Development of Reliability Based Life Prediction Methods for Thermal and Environmental Barrier Coatings in Ceramic Matrix Composites written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-05-29 with total page 26 pages. Available in PDF, EPUB and Kindle. Book excerpt: Literature survey related to the EBC/TBC (environmental barrier coating/thermal barrier coating) fife models, failure mechanisms in EBC/TBC and the initial work plan for the proposed EBC/TBC life prediction methods development was developed as well as the finite element model for the thermal/stress analysis of the GRC-developed EBC system was prepared. Technical report for these activities is given in the subsequent sections.Shah, AshwinGlenn Research CenterCERAMIC MATRIX COMPOSITES; LIFE (DURABILITY); RELIABILITY ANALYSIS; PROTECTIVE COATINGS; THERMAL CONTROL COATINGS; FAILURE; PERFORMANCE PREDICTION; PREDICTION ANALYSIS TECHNIQUES; MATHEMATICAL MODELS; THERMAL STRESSES; STRESS ANALYSIS; CRACKS; OXIDATION; SINTERING

Book Environmental Thermal Barrier Coatings for Ceramic Matrix Composites

Download or read book Environmental Thermal Barrier Coatings for Ceramic Matrix Composites written by Nasa Technical Reports Server (Ntrs) and published by BiblioGov. This book was released on 2013-07 with total page 22 pages. Available in PDF, EPUB and Kindle. Book excerpt: Recent interest in environmental/thermal barrier coatings (EBC/TBCs) has prompted research to develop life-prediction methodologies for the coating systems of advanced high-temperature ceramic matrix composites (CMCs). Heat-transfer analysis of EBC/TBCs for CMCs is an essential part of the effort. It helps establish the resulting thermal profile through the thickness of the CMC that is protected by the EBC/TBC system. This report documents the results of a one-dimensional analysis of an advanced high-temperature CMC system protected with an EBC/TBC system. The one-dimensional analysis was used for tradeoff studies involving parametric variation of the conductivity; the thickness of the EBC/TBCs, bond coat, and CMC substrate; and the cooling requirements. The insight gained from the results will be used to configure a viable EBC/TBC system for CMC liners that meet the desired hot surface, cold surface, and substrate temperature requirements.

Book Environmental Barrier Coatings

Download or read book Environmental Barrier Coatings written by Kang N. Lee and published by . This book was released on 2020 with total page 168 pages. Available in PDF, EPUB and Kindle. Book excerpt: The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high-temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium-aluminum-magnesium silicates (CMAS) deposits, thermal and thermo-mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.

Book Environmental Barrier Coatings

Download or read book Environmental Barrier Coatings written by Kang N. Lee and published by MDPI. This book was released on 2020-12-29 with total page 168 pages. Available in PDF, EPUB and Kindle. Book excerpt: The global increase in air travel will require commercial vehicles to be more efficient than ever before. Advanced engine hot section materials are a key technology required to keep fuel consumption and emission to a minimum in next-generation gas turbines. Ceramic matrix composites (CMCs) are the most promising material to revolutionize gas turbine hot section materials technology because of their excellent high‐temperature properties. Rapid surface recession due to volatilization by water vapor is the Achilles heel of CMCs. Environmental barrier coatings (EBCs) is an enabling technology for CMCs, since it protects CMCs from water vapor. The first CMC component entered into service in 2016 in a commercial engine, and more CMC components are scheduled to follow within the next few years. One of the most difficult challenges to CMC components is EBC durability, because failure of EBC leads to a rapid reduction in CMC component life. Key contributors to EBC failure include recession, oxidation, degradation by calcium‐aluminum‐magnesium silicates (CMAS) deposits, thermal and thermo‐mechanical strains, particle erosion, and foreign object damage (FOD). Novel EBC chemistries, creative EBC designs, and robust processes are required to meet EBC durability challenges. Engine-relevant testing, characterization, and lifing methods need to be developed to improve EBC reliability. The aim of this Special Issue is to present recent advances in EBC technology to address these issues. In particular, topics of interest include but are not limited to the following: • Novel EBC chemistries and designs; • Processing including plasma spray, suspension plasma spray, solution precursor plasma spray, slurry process, PS-PVD, EB-PVD, and CVD; • Testing, characterization, and modeling; • Lifing.

Book Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development

Download or read book Advances in High Temperature Ceramic Matrix Composites and Materials for Sustainable Development written by Mrityunjay Singh and published by John Wiley & Sons. This book was released on 2017-06-22 with total page 590 pages. Available in PDF, EPUB and Kindle. Book excerpt: Global population growth and tremendous economic development has brought us to the crossroads of long-term sustainability and risk of irreversible changes in the ecosystem. Energy efficient and ecofriendly technologies and systems are critically needed for further growth and sustainable development. While ceramic matrix composites were originally developed to overcome problems associated with the brittle nature of monolithic ceramics, today the composites can be tailored for customized purposes and offer energy efficient and ecofriendly applications, including aerospace, ground transportation, and power generation systems. The 9th International Conference on High Temperature Ceramic Matrix Composites (HTCMC 9) was held in Toronto, Canada, June 26-30, 2016 to discuss challenges and opportunities in manufacturing, commercialization, and applications for these important material systems. The Global Forum on Advanced Materials and Technologies for Sustainable Development (GFMAT 2016) was held in conjunction with HTCMC 9 to address key issues, challenges, and opportunities in a variety of advanced materials and technologies that are critically needed for sustainable societal development. This Ceramic Transactions volume contains a collection of peer reviewed papers from the 16 below symposia that were submitted from these two conferences Design and Development of Advanced Ceramic Fibers, Interfaces, and Interphases in Composites- A Symposium in Honor of Professor Roger Naslain Innovative Design, Advanced Processing, and Manufacturing Technologies Materials for Extreme Environments: Ultrahigh Temperature Ceramics (UHTCs) and Nano-laminated Ternary Carbides and Nitrides (MAX Phases) Polymer Derived Ceramics and Composites Advanced Thermal and Environmental Barrier Coatings: Processing, Properties, and Applications Thermomechanical Behavior and Performance of Composites Ceramic Integration and Additive Manufacturing Technologies Component Testing and Evaluation of Composites CMC Applications in Transportation and Industrial Systems Powder Processing Innovation and Technologies for Advanced Materials and Sustainable Development Novel, Green, and Strategic Processing and Manufacturing Technologies Ceramics for Sustainable Infrastructure: Geopolymers and Sustainable Composites Advanced Materials, Technologies, and Devices for Electro-optical and Medical Applications Porous Ceramics for Advanced Applications Through Innovative Processing Multifunctional Coatings for Sustainable Energy and Environmental Applications

Book Advanced Ceramic Coatings and Interfaces

Download or read book Advanced Ceramic Coatings and Interfaces written by Dongming Zhu and published by John Wiley & Sons. This book was released on 2009-09-29 with total page 334 pages. Available in PDF, EPUB and Kindle. Book excerpt: Recent advances in coating development, processing, microstructure and property characterization, and life prediction are included in this book, which came from the proceedings of the 30th International Conference on Advanced Ceramics and Composites, January 22-27, 2006, Cocoa Beach, Florida. Organized and sponsored by The American Ceramic Society and The American Ceramic Society's Engineering Ceramics Division in conjunction with the Nuclear and Environmental Technology Division.. Integrated structural, environmental properties and functionality through advanced coating processing and structural design are emphasized in this book.

Book Thermal Gradient Cyclic Behavior of a Thermal Environmental Barrier Coating System on SiC SiC Ceramic Matrix Composites

Download or read book Thermal Gradient Cyclic Behavior of a Thermal Environmental Barrier Coating System on SiC SiC Ceramic Matrix Composites written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-08-20 with total page 28 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermal barrier and environmental barrier coatings (TBCs and EBCs) will play a crucial role in future advanced gas turbine engines because of their ability to significantly extend the temperature capability of the ceramic matrix composite (CMC) engine components in harsh combustion environments. In order to develop high performance, robust coating systems for effective thermal and environmental protection of the engine components, appropriate test approaches for evaluating the critical coating properties must be established. In this paper, a laser high-heat-flux, thermal gradient approach for testing the coatings will be described. Thermal cyclic behavior of plasma-sprayed coating systems, consisting of ZrO2-8wt%Y2O3 thermal barrier and NASA Enabling Propulsion Materials (EPM) Program developed mullite+BSAS/Si type environmental barrier coatings on SiC/SiC ceramic matrix composites, was investigated under thermal gradients using the laser heat-flux rig in conjunction with the furnace thermal cyclic tests in water-vapor environments. The coating sintering and interface damage were assessed by monitoring the real-time thermal conductivity changes during the laser heat-flux tests and by examining the microstructural changes after the tests. The coating failure mechanisms are discussed based on the cyclic test results and are correlated to the sintering, creep, and thermal stress behavior under simulated engine temperature and heat flux conditions. Zhu, Dongming and Lee, Kang N. and Miller, Robert A. Glenn Research Center NASA/TM-2002-211593, NAS 1.15:211593, E-13377, GT-2002-30632

Book Thermal Gradient Cyclic Behavior of a Thermal Environmental Barrier Coating System on SiC SiC Ceramic Matrix Composites

Download or read book Thermal Gradient Cyclic Behavior of a Thermal Environmental Barrier Coating System on SiC SiC Ceramic Matrix Composites written by National Aeronautics and Space Adm Nasa and published by Independently Published. This book was released on 2018-09-27 with total page 28 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermal barrier and environmental barrier coatings (TBCs and EBCs) will play a crucial role in future advanced gas turbine engines because of their ability to significantly extend the temperature capability of the ceramic matrix composite (CMC) engine components in harsh combustion environments. In order to develop high performance, robust coating systems for effective thermal and environmental protection of the engine components, appropriate test approaches for evaluating the critical coating properties must be established. In this paper, a laser high-heat-flux, thermal gradient approach for testing the coatings will be described. Thermal cyclic behavior of plasma-sprayed coating systems, consisting of ZrO2-8wt%Y2O3 thermal barrier and NASA Enabling Propulsion Materials (EPM) Program developed mullite+BSAS/Si type environmental barrier coatings on SiC/SiC ceramic matrix composites, was investigated under thermal gradients using the laser heat-flux rig in conjunction with the furnace thermal cyclic tests in water-vapor environments. The coating sintering and interface damage were assessed by monitoring the real-time thermal conductivity changes during the laser heat-flux tests and by examining the microstructural changes after the tests. The coating failure mechanisms are discussed based on the cyclic test results and are correlated to the sintering, creep, and thermal stress behavior under simulated engine temperature and heat flux conditions. Zhu, Dongming and Lee, Kang N. and Miller, Robert A. Glenn Research Center NASA/TM-2002-211593, NAS 1.15:211593, E-13377, GT-2002-30632...

Book Developments in Strategic Ceramic Materials

Download or read book Developments in Strategic Ceramic Materials written by Waltraud M. Kriven and published by John Wiley & Sons. This book was released on 2016-01-05 with total page 350 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Ceramic Engineering and Science Proceeding has been published by The American Ceramic Society since 1980. This series contains a collection of papers dealing with issues in both traditional ceramics (i.e., glass, whitewares, refractories, and porcelain enamel) and advanced ceramics. Topics covered in the area of advanced ceramic include bioceramics, nanomaterials, composites, solid oxide fuel cells, mechanical properties and structural design, advanced ceramic coatings, ceramic armor, porous ceramics, and more.

Book 28th International Conference on Advanced Ceramics and Composites B  Volume 25  Issue 4

Download or read book 28th International Conference on Advanced Ceramics and Composites B Volume 25 Issue 4 written by Edgar Lara-Curzio and published by John Wiley & Sons. This book was released on 2004-04-09 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: A collection of Papers Presented at the 28th International Conference and Exposition on Advanced Ceramics and Composites held in conjunction with the 8th International Symposium on Ceramics in Energy Storage and Power Conversion Systems.

Book High Temperature Damage Characterization of Ceramic Composites and Protective Coatings

Download or read book High Temperature Damage Characterization of Ceramic Composites and Protective Coatings written by Matthew P. Appleby and published by . This book was released on 2016 with total page 206 pages. Available in PDF, EPUB and Kindle. Book excerpt: Novel high-temperature experiments were conducted in ordered to address some of the most critical life-limiting issues facing woven melt-infiltrated, silicon carbide (SiC) fiber-reinforced SiC ceramic matrix composites (CMCs) as well as protective thermal and environmental barrier coatings (T/EBC). Heating of specimens was achieved using laser-based approaches that simulate the high heat-flux thermal gradient environments that these materials will be subjected to in service. Specialized non-destructive evaluation (NDE) and inspection techniques were developed to investigate damage modes and material response. First, in order to examine the capabilities of utilizing the emerging technique of electrical resistance (ER) measurement for use in high temperature mechanical testing in SiC/SiC CMCs, the temperature dependent ER response of several systems was determined. A model was developed to establish the contribution to overall ER from the individual composite constituents and applied thermal gradient. Then, elevated temperature tensile tests were performed to characterize the damage of composite materials to localized stress concentrations. Further experiments were done to assess the differences in damage mechanisms and retained tensile strength properties of uncoated SiC/SiC CMCs and EBC-CMC systems after prolonged exposure to high pressure, high velocity water vapor containing environments. Differences in damage modes were described using ER monitoring and post-test inspection. Localized strain fields were measured using a novel digital image correlation (DIC) technique and stress-dependent matrix crack accumulation was monitored using in-situ modal acoustic emission (AE). Coupled AE and thermography measurements were also used to describe failure of protective ceramic coatings due to the life-limiting case of thermal cyclic loading. Due to the complex nature of T/EBC failure, the decrease in coating life and durability due to thermal stress concentrations and degradation via molten calcium-magnesium-aluminosilicate (CMAS) infiltration was also examined. Finally, the use of ER measurements for damage characterization was extended to the complex case of creep and stress-rupture of damaged and undamaged composites as well as the dramatic increase in stress-rupture life to SiC/SiC CMCs from environmental barrier coatings. Post-test microscopy was performed to further explain differences in material response and damage morphology.

Book Mechanical  Thermal  and Environmental Testing and Performance of Ceramic Composites and Components

Download or read book Mechanical Thermal and Environmental Testing and Performance of Ceramic Composites and Components written by Stephen T. Gonczy and published by ASTM International. This book was released on 2000 with total page 330 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Creep Behavior of Hafnia and Ytterbium Silicate Environmental Barrier Coating Systems on Sic Sic Ceramic Matrix Composites

Download or read book Creep Behavior of Hafnia and Ytterbium Silicate Environmental Barrier Coating Systems on Sic Sic Ceramic Matrix Composites written by Dongming Zhu and published by BiblioGov. This book was released on 2013-06 with total page 36 pages. Available in PDF, EPUB and Kindle. Book excerpt: Environmental barrier coatings will play a crucial role in future advanced gas turbine engines because of their ability to significantly extend the temperature capability and stability of SiC/SiC ceramic matrix composite (CMC) engine components, thus improving the engine performance. In order to develop high performance, robust coating systems for engine components, appropriate test approaches simulating operating temperature gradient and stress environments for evaluating the critical coating properties must be established. In this paper, thermal gradient mechanical testing approaches for evaluating creep and fatigue behavior of environmental barrier coated SiC/SiC CMC systems will be described. The creep and fatigue behavior of Hafnia and ytterbium silicate environmental barrier coatings on SiC/SiC CMC systems will be reported in simulated environmental exposure conditions. The coating failure mechanisms will also be discussed under the heat flux and stress conditions.

Book Ceramic Coatings for High Temperature Environments

Download or read book Ceramic Coatings for High Temperature Environments written by Amirhossein Pakseresht and published by Springer Nature. This book was released on 2024-01-06 with total page 493 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book addresses the recent trends in thermal and environmental barrier coatings and their applications in extreme environments. It introduces the state of the art in coating materials and processes for high and ultrahigh-temperature environments and identifies areas for improvement in materials selection, performance upgrades, design considerations, and manufacturing methods. This book also covers fundamental studies involving modelling, creating coating architectures, coating preparation methods, and coating capability throughout a wide temperature range. The book examines a variety of high-temperature coatings prepared through various synthesis processes such as thermal spraying, electron beam evaporation, and sol–gel methods. This book also covers ultrahigh-temperature ceramic (UHTC) materials and provides a brief overview of the synthesis method, densification processes, and coating methods along with the properties and applications of emerging high entropy UHTCs. With contributions from international researchers active in the field, this edited book features the most recent and up-to-date literature references for a broad readership consisting of academic and industrial professionals. It is suitable for graduate students as well as materials scientists and engineers working in the area of high and ultrahigh-temperature ceramic materials.