Download or read book Investigation of High speed Directed Energy Deposition DED for High Geometric Accuracy and Productivity written by Leslie Leung and published by . This book was released on 2019 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Directed energy deposition (DED) is an attractive metal additive manufacturing process that can be used to make complex parts in less time than with conventional powder bed fusion (PBF). However, the dimensional accuracy of the final part and the process efficiency of DED are limited by current process parameters. High deposition speeds are proposed and tested as an alternative to 1) increase the productivity of the process and 2) create individual clad layers with minimal sloping to reduce the accumulated dimensional errors per layer. A full-factorial design of experiment with three factors—feed rate, laser power, and powder flow rate—was performed for individual clads, from which their geometries were measured and used to optimize the process parameters. Thin walls made of 316L stainless steel were fabricated to test the effects of these optimized process parameters in addition to machine dynamics on the dimensional accuracy of a multi-layered part. Mechanical properties and pore fraction content were compared to those of conventional DED and wrought 316L stainless steel from tensile testing results and scanning electron microscopy images. Results from this study indicated that higher feed rates at or above 1800mm/min have the potential of producing parts with outstanding material properties but must be balanced with other process parameters to ensure that the desired productivity and part qualities are met.

Download or read book Additive Manufacturing for the Aerospace Industry written by Francis H. Froes and published by Elsevier. This book was released on 2019-02-15 with total page 483 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. - Provides information on a broad range of materials and processes used in additive manufacturing - Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry - Covers a wide array of materials for use in the additive manufacturing of aerospace parts - Discusses current standards in the area of aerospace AM parts

Download or read book Additive Manufacturing Technologies written by Ian Gibson and published by Springer. This book was released on 2014-11-26 with total page 509 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers in detail the various aspects of joining materials to form parts. A conceptual overview of rapid prototyping and layered manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Unusual and emerging applications such as micro-scale manufacturing, medical applications, aerospace, and rapid manufacturing are also discussed. This book provides a comprehensive overview of rapid prototyping technologies as well as support technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. This book also: Reflects recent developments and trends and adheres to the ASTM, SI, and other standards Includes chapters on automotive technology, aerospace technology and low-cost AM technologies Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered

Download or read book Additive Manufacturing of Titanium Alloys written by Bhaskar Dutta and published by Butterworth-Heinemann. This book was released on 2016-06-17 with total page 96 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. - Includes coverage of the fundamentals of microstructural evolution in titanium alloys - Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) - Looks at the future of Titanium Additive Manufacturing - Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)

Download or read book Laser Cladding written by Ehsan Toyserkani and published by CRC Press. This book was released on 2004-08-12 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt: Capitalizing on the rapid growth and reduced costs of laser systems, laser cladding is gaining momentum, and in some instances replacing conventional techniques of depositing thin films because it can accommodate a great variety of materials, achieve uniform thickness and precise widths of layers, and provide improved resistance to wear and corrosion in the final product. Laser cladding technology also offers a revolutionary layered manufacturing and prototyping technique that can fabricate complex components without intermediate steps. Laser Cladding reviews the parameters, techniques and equipment, process modeling and control, and the physical metallurgy of alloying and solidification during laser cladding. The authors clarify the interconnections laser cladding has with CAD/CAM design; automation and robotics; sensors, feedback, and control; physics, material science, heat transfer, fluid dynamics, and powder metallurgy to promote further development and improved process quality of this growing technology. As the first book entirely dedicated to the topic, it also offers a history of its development and a guide to applications and market opportunities. While a considerable part of Laser Cladding is dedicated to industrial applications, this volume brings together valuable information illustrated with real case studies based on the authors' vast experience, and research and analysis in the field to provide a timely source for both academia and industry.

Download or read book Additive Manufacturing of Metals written by John O. Milewski and published by Springer. This book was released on 2017-06-28 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Download or read book A Study on the Effect of Directed Energy Deposition Substrate Energy on Clad Geometry written by Jessica Marguerite Dill and published by . This book was released on 2019 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Directed energy deposition (DED) is an additive manufacturing (AM) process where a laser is used to fuse a metal powder onto a base material, or substrate. The powder is deposited in a layer-by-layer fashion, and each deposited track is referred to as the clad. Large thermal gradients that occur during DED can cause changes in the clad geometry as well as deformation of the substrate and final part. Thermal behavior of DED manufactured parts and mitigation of thermal distortion has been addressed in the literature, but these studies mainly focused on material properties while neglecting the effect of thermal distortion on part geometry. One of the mitigation strategies that has been widely tested and accepted is substrate preheating. This study uses analytical and experimental models to observe changes in clad geometry when energy input to the part is varied by adjusting process parameters and preheating the substrate. A method to quantify substrate energy, or the amount of heat energy the substrate holds, is found as well as a relationship between the substrate energy and clad geometry. The geometry of the clad can be controlled by controlling the total energy added to the clad.

Download or read book Proceedings of 5th International Conference on the Industry 4 0 Model for Advanced Manufacturing written by Lihui Wang and published by Springer Nature. This book was released on 2020-05-15 with total page 370 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book gathers the proceedings of the 5th International Conference on the Industry 4.0 Model for Advanced Manufacturing (AMP 2020), held in Belgrade, Serbia, on 1–4 June 2020. The event marks the latest in a series of high-level conferences that bring together experts from academia and industry to exchange knowledge, ideas, experiences, research findings, and information in the field of manufacturing. The book addresses a wide range of topics, including: design of smart and intelligent products, developments in CAD/CAM technologies, rapid prototyping and reverse engineering, multistage manufacturing processes, manufacturing automation in the Industry 4.0 model, cloud-based products, and cyber-physical and reconfigurable manufacturing systems. By providing updates on key issues and highlighting recent advances in manufacturing engineering and technologies, the book supports the transfer of vital knowledge to the next generation of academics and practitioners. Further, it will appeal to anyone working or conducting research in this rapidly evolving field.

Download or read book Advances in Energy Science and Equipment Engineering II Volume 2 written by Shiquan Zhou and published by CRC Press. This book was released on 2017-09-19 with total page 1162 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 2016 2nd International Conference on Energy Equipment Science and Engineering (ICEESE 2016) was held on November 12-14, 2016 in Guangzhou, China. ICEESE 2016 brought together innovative academics and industrial experts in the field of energy equipment science and engineering to a common forum. The primary goal of the conference is to promote research and developmental activities in energy equipment science and engineering and another goal is to promote scientific information interchange between researchers, developers, engineers, students, and practitioners working all around the world. The conference will be held every year to make it an ideal platform for people to share views and experiences in energy equipment science and engineering and related areas. This second volume of the two-volume set of proceedings covers the field of Structural and Materials Sciences, and Computer Simulation & Computer and Electrical Engineering.

Download or read book Additive Manufacturing Handbook written by Adedeji B. Badiru and published by CRC Press. This book was released on 2017-05-19 with total page 928 pages. Available in PDF, EPUB and Kindle. Book excerpt: Theoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.

Download or read book Applied Laser Tooling written by Olivério D.D. Soares and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 281 pages. Available in PDF, EPUB and Kindle. Book excerpt: The invention of the Laser, 25 years ago, has become an innovation with established industrial technology extended through diverse areas of economic viability (a 25% sales annual growth), and promising market perspectives. In organizing an European Intensive Course on Applied Laser Tooling, it seemed opportune to bring together an international group of scientists to provide an appraisal of industrial Lasers, system integration, and sensitive areas of Laser beam material interaction, while emphasizing those areas which promise to have major impact both in science and technology. Tutorial papers and reports on latest developments both in research and industrial manufacturing were complemented by video and film projections to show the wide variety of applications in industry, stressing the combination of Lasers with other technologies, mainly CNC and Robots. The large participation by the industry fulfilled the intended interaction and cross-fertilization between the scientific, technological and industrial community, reinforcing the innovative capacity readily demonstrated at panel discussions. It was neither possible nor planned to cover all the aspects in full depth. Efforts were addressed to selected areas where discussion of advanced knowled~e and technology topics would stimulate further progress of Laser tooling (in main directions: software, hardware and peopleware). Laser tooling was then discussed in light of its major applications covering Laser beam robotic manipulation towards flexible manufacturing systems. The following articles give a fair account of the course programme.

Download or read book Directed Energy Deposition Characterization and Modeling written by Cameron Myron Knapp and published by . This book was released on 2018 with total page 224 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing has seen a rapid rise in implementation into modern manufacturing schemata. The success or failure of its full adoption into stringent engineering environments hinges on bridging the qualification gap that currently exists. Qualification of high performance components requires the ability to control the deposition and fusion of material to minimize geometric variation and defect introduction. This research focuses on the characterization and instrumentation of an Optomec LENS MR-7 to conduct targeted experiments in support of advancing the fundamental understanding of the DED process. Initial efforts to control the DED process focused on evaluating a theoretical passive feedback mechanism associated with the laser alignment. Preliminary experiments confirmed the theory of a passive deposition stability associated with overfocusing the laser at initial alignment. However, this experimental series revealed how much was truly uncontrolled in the process. Ideally a lightweight model was needed that could predict the effect of changes to deposition parameters. A model of this type could be used to reduce the number of Edisonian experiments needed to develop new material systems or optimize for specific deposition characteristics. A thermodynamically governed model was proposed that included mathematical models that govern physical processes, material properties, and two experimental fits. This model can be executed in seconds on a laptop style computer and can predict deposition characteristics such as height, width, deposition rate, powder capture efficiency, and melting efficiency. A controlled set of experiments was done on 304L stainless steel, Ti-6Al-4V titanium alloy, and A356.1 aluminum alloy to evaluate the accuracy of the model. The model demonstrated a predictive capability within 10% of measured values and the ability to predict when departure from stable conditions would likely occur.

Download or read book Laser Additive Manufacturing of High Performance Materials written by Dongdong Gu and published by Springer. This book was released on 2015-04-21 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.

Download or read book To Orbit and Back Again written by Davide Sivolella and published by Springer Science & Business Media. This book was released on 2013-08-27 with total page 523 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Space Shuttle has been the dominant machine in the U.S. space program for thirty years and has generated a great deal of interest among space enthusiasts and engineers. This book enables readers to understand its technical systems in greater depth than they have been able to do so before. The author describes the structures and systems of the Space Shuttle, and then follows a typical mission, explaining how the structures and systems were used in the launch, orbital operations and the return to Earth. Details of how anomalous events were dealt with on individual missions are also provided, as are the recollections of those who built and flew the Shuttle. Many photographs and technical drawings illustrate how the Space Shuttle functions, avoiding the use of complicated technical jargon. The book is divided into two sections: Part 1 describes each subsystem in a technical style, supported by diagrams, technical drawings, and photographs to enable a better understanding of the concepts. Part 2 examines different flight phases, from liftoff to landing. Technical material has been obtained from NASA as well as from other forums and specialists. Author Davide Sivolella is an aerospace engineer with a life-long interest in space and is ideally qualified to interpret technical manuals for a wider audience. This book provides comprehensive coverage of the topic including the evolution of given subsystems, reviewing the different configurations, and focusing on the solutions implemented.

Download or read book Additive Manufacturing Technologies written by Ian Gibson and published by Springer Nature. This book was released on 2020-11-10 with total page 685 pages. Available in PDF, EPUB and Kindle. Book excerpt: This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

Download or read book Thermo Mechanical Modeling of Additive Manufacturing written by Michael Gouge and published by Butterworth-Heinemann. This book was released on 2017-08-03 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building. - Provides understanding of important components in the finite element modeling of additive manufacturing processes necessary to obtain accurate results - Offers a deeper understanding of how the thermal gradients inherent in additive manufacturing induce distortion and residual stresses, and how to mitigate these undesirable phenomena - Includes a set of strategies for the modeler to improve computational efficiency when simulating various additive manufacturing processes - Serves as an essential reference for engineers and technicians in both industry and academia

Download or read book Recommended Values of Thermophysical Properties for Selected Commercial Alloys written by K. C. Mills and published by Woodhead Publishing. This book was released on 2002 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt: