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Book Fatigue Analyses Under Constant  And Variable Amplitude Loading Using Small Crack Theory

Download or read book Fatigue Analyses Under Constant And Variable Amplitude Loading Using Small Crack Theory written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-05-31 with total page 28 pages. Available in PDF, EPUB and Kindle. Book excerpt: Studies on the growth of small cracks have led to the observation that fatigue life of many engineering materials is primarily "crack growth" from micro-structural features, such as inclusion particles, voids, slip-bands or from manufacturing defects. This paper reviews the capabilities of a plasticity-induced crack-closure model to predict fatigue lives of metallic materials using "small-crack theory" under various loading conditions. Constraint factors, to account for three-dimensional effects, were selected to correlate large-crack growth rate data as a function of the effective stress-intensity factor range (delta-Keff) under constant-amplitude loading. Modifications to the delta-Keff-rate relations in the near-threshold regime were needed to fit measured small-crack growth rate behavior. The model was then used to calculate small-and large-crack growth rates, and to predict total fatigue lives, for notched and un-notched specimens under constant-amplitude and spectrum loading. Fatigue lives were predicted using crack-growth relations and micro-structural features like those that initiated cracks in the fatigue specimens for most of the materials analyzed. Results from the tests and analyses agreed well.Newman, J. C., Jr. and Phillips, E. P. and Everett, R. A., Jr.Langley Research CenterCRACK PROPAGATION; FATIGUE LIFE; MICROCRACKS; STRESS INTENSITY FACTORS; DYNAMIC LOADS; FRACTURE MECHANICS; VARIABLE AMPLITUDE LOADING; MICROSTRUCTURE; VOIDS; EDGE DISLOCATIONS; DEFECTS; NOTCHES; CRACK CLOSURE; PLASTIC PROPERTIES

Book Fatigue Analyses Under Constant  and Variable Amplitude Loading Using Small Crack Theory

Download or read book Fatigue Analyses Under Constant and Variable Amplitude Loading Using Small Crack Theory written by J. C. Newman (Jr) and published by . This book was released on 1999 with total page 30 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Fatigue Analyses Under Constant  and Variable amplitude Loading Using Small crack Theory

Download or read book Fatigue Analyses Under Constant and Variable amplitude Loading Using Small crack Theory written by J. C. Newman and published by . This book was released on 1999 with total page 22 pages. Available in PDF, EPUB and Kindle. Book excerpt: Studies on the growth of small cracks have led to the observation that fatigue life of many engineering materials is primarily "crack growth" from micro-structural features, such as inclusion particles, voids, slip-bands or from manufacturing defects. This paper reviews the capabilities of a plasticity-induced crack-closure model to predict fatigue lives of metallic materials using "small-crack theory" under various loading conditions. Constraint factors, to account for three-dimensional effects, were selected to correlate large-crack growth rate data as a function of the effective stress-intensity factor range ([delta]Keff) under constraint-amplitude loading. Modifications to the [delta]Keff-rate relations in the near-threshold regime were needed to fit measured small-crack growth rate behavior. The model was then used to calculate small- and large-crack growth rates, and to predict total fatigue specimens for most of the materials analyzed. Results from the tests and analyses agreed well.

Book Fatigue Life Prediction Methodology Using Small Crack Theory

Download or read book Fatigue Life Prediction Methodology Using Small Crack Theory written by and published by . This book was released on 1997 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Fatigue Life Prediction Methodology Using Small Crack Theory

Download or read book Fatigue Life Prediction Methodology Using Small Crack Theory written by National Aeronautics and Space Administration (NASA) and published by Createspace Independent Publishing Platform. This book was released on 2018-07-03 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: This paper reviews the capabilities of a plasticity-induced crack-closure model to predict fatigue lives of metallic materials using 'small-crack theory' for various materials and loading conditions. Crack-tip constraint factors, to account for three-dimensional state-of-stress effects, were selected to correlate large-crack growth rate data as a function of the effective-stress-intensity factor range (delta K(eff)) under constant-amplitude loading. Some modifications to the delta k(eff)-rate relations were needed in the near-threshold regime to fit measured small-crack growth rate behavior and fatigue endurance limits. The model was then used to calculate small- and large-crack growth rates, and to predict total fatigue lives, for notched and un-notched specimens made of two aluminum alloys and a steel under constant-amplitude and spectrum loading. Fatigue lives were calculated using the crack-growth relations and microstructural features like those that initiated cracks for the aluminum alloys and steel for edge-notched specimens. An equivalent-initial-flaw-size concept was used to calculate fatigue lives in other cases. Results from the tests and analyses agreed well. Newmann, James C., Jr. and Phillips, Edward P. and Swain, M. H. Langley Research Center RTOP 538-02-10-01...

Book Fatigue Crack Growth Under Variable Amplitude Loading

Download or read book Fatigue Crack Growth Under Variable Amplitude Loading written by J. Petit and published by Springer. This book was released on 1988-12-31 with total page 422 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Fatigue of Structures and Materials

Download or read book Fatigue of Structures and Materials written by J. Schijve and published by Springer Science & Business Media. This book was released on 2008-12-16 with total page 627 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fatigue of structures and materials covers a wide scope of different topics. The purpose of the present book is to explain these topics, to indicate how they can be analyzed, and how this can contribute to the designing of fatigue resistant structures and to prevent structural fatigue problems in service. Chapter 1 gives a general survey of the topic with brief comments on the signi?cance of the aspects involved. This serves as a kind of a program for the following chapters. The central issues in this book are predictions of fatigue properties and designing against fatigue. These objectives cannot be realized without a physical and mechanical understanding of all relevant conditions. In Chapter 2 the book starts with basic concepts of what happens in the material of a structure under cyclic loads. It illustrates the large number of variables which can affect fatigue properties and it provides the essential background knowledge for subsequent chapters. Different subjects are presented in the following main parts: • Basic chapters on fatigue properties and predictions (Chapters 2–8) • Load spectra and fatigue under variable-amplitude loading (Chapters 9–11) • Fatigue tests and scatter (Chapters 12 and 13) • Special fatigue conditions (Chapters 14–17) • Fatigue of joints and structures (Chapters 18–20) • Fiber-metal laminates (Chapter 21) Each chapter presents a discussion of a speci?c subject.

Book The Introduction of Crack Opening Stress Modeling Into Strain life and Small Crack Growth Fatigue Analysis

Download or read book The Introduction of Crack Opening Stress Modeling Into Strain life and Small Crack Growth Fatigue Analysis written by Maria El Zeghayar and published by . This book was released on 2010 with total page 158 pages. Available in PDF, EPUB and Kindle. Book excerpt: The work in this thesis is concerned with the mechanics of the initiation and growth of small fatigue cracks from notches under service load histories. Fatigue life estimates for components subjected to variable amplitude service loading are usually based on the same constant amplitude strain-life data used for constant amplitude fatigue life predictions. The resulting fatigue life estimates although they are accurate for constant amplitude fatigue, are always non conservative for variable amplitude load histories. Similarly fatigue life predictions based on small crack growth calculations for cracks growing from flaws in notches are non conservative when constant amplitude crack growth data are used. These non conservative predictions have, in both cases, been shown to be due to severe reductions in fatigue crack closure arising from large (overload or underload) cycles in a typical service load history. Smaller load cycles following a large near yield stress overload or underload cycle experience a much lower crack opening stress than that experienced by the same cycles in the reference constant amplitude fatigue tests used to produce design data. This reduced crack opening stress results in the crack remaining open for a larger fraction of the stress-strain cycle and thus an increase in the effective portion of the stress-strain cycle. The effective strain range is increased and the fatigue damage for the small cycles is greater than that calculated resulting in a non conservative fatigue life prediction. Previous work at Waterloo introduced parameters based on effective strain-life fatigue data and effective stress intensity versus crack growth rate data. Fatigue life calculations using these parameters combined with experimentally derived crack opening stress estimates give accurate fatigue life predictions for notched components subjected to variable amplitude service load histories. Information concerning steady state crack closure stresses, effective strain-life data, and effective stress intensity versus small crack growth rate data, are all obtained from relatively simple and inexpensive fatigue tests of smooth specimens in which periodic underloads are inserted into an otherwise constant amplitude load history. The data required to calibrate a variable amplitude fatigue crack closure model however, come from time consuming measurements of the return of crack closure levels for small cracks to a steady state level following an underload (large cracks for which crack closure measurements are easier to make cannot be used because at the high stress levels in notches under service loads a test specimen used would fracture).

Book Advanced Methods of Fatigue Assessment

Download or read book Advanced Methods of Fatigue Assessment written by Dieter Radaj and published by Springer Science & Business Media. This book was released on 2013-05-13 with total page 507 pages. Available in PDF, EPUB and Kindle. Book excerpt: In five chapters, this volume presents recent developments in fatigue assessment. In the first chapter, a generalized Neuber concept of fictitious notch rounding is presented where the microstructural support factors depend on the notch opening angle besides the loading mode. The second chapter specifies the notch stress factor including the strain energy density and J-integral concept while the SED approach is applied to common fillet welded joints and to thin-sheet lap welded joints in the third chapter. The forth chapter analyses elastic-plastic deformations in the near crack tip zone and discusses driving force parameters. The last chapter discusses thermomechanical fatigue, stress, and strain ranges.

Book Fatigue Crack Growth Under Spectrum Loads

Download or read book Fatigue Crack Growth Under Spectrum Loads written by Ralph Ivan Stephens and published by ASTM International. This book was released on 1976 with total page 345 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Fatigue Behavior Under Multiaxial Stress States Including Notch Effects and Variable Amplitude Loading

Download or read book Fatigue Behavior Under Multiaxial Stress States Including Notch Effects and Variable Amplitude Loading written by Nicholas R. Gates and published by . This book was released on 2016 with total page 747 pages. Available in PDF, EPUB and Kindle. Book excerpt: The central objective of the research performed in this study was to be able to better understand and predict fatigue crack initiation and growth from stress concentrations subjected to complex service loading histories. As such, major areas of focus were related to the understanding and modeling of material deformation behavior, fatigue damage quantification, notch effects, cycle counting, damage accumulation, and crack growth behavior under multiaxial nominal loading conditions. To support the analytical work, a wide variety of deformation and fatigue tests were also performed using tubular and plate specimens made from 2024-T3 aluminum alloy, with and without the inclusion of a circular through-thickness hole. However, the analysis procedures implemented were meant to be general in nature, and applicable to a wide variety of materials and component geometries. As a result, experimental data from literature were also used, when appropriate, to supplement the findings of various analyses. Popular approaches currently used for multiaxial fatigue life analysis are based on the idea of computing an equivalent stress/strain quantity through the extension of static yield criteria. This equivalent stress/strain is then considered to be equal, in terms of fatigue damage, to a uniaxial loading of the same magnitude. However, it has often been shown, and was shown again in this study, that although equivalent stress- and strain-based analysis approaches may work well in certain situations, they lack a general robustness and offer little room for improvement. More advanced analysis techniques, on the other hand, provide an opportunity to more accurately account for various aspects of the fatigue failure process under both constant and variable amplitude loading conditions. As a result, such techniques were of primary interest in the investigations performed. By implementing more advanced life prediction methodologies, both the overall accuracy and the correlation of fatigue life predictions were found to improve for all loading conditions considered in this study. The quantification of multiaxial fatigue damage was identified as being a key area of improvement, where the shear-based Fatemi-Socie (FS) critical plane damage parameter was shown to correlate all fully-reversed constant amplitude fatigue data relatively well. Additionally, a proposed modification to the FS parameter was found to result in improved life predictions in the presence of high tensile mean stress and for different ratios of nominal shear to axial stress. For notched specimens, improvements were also gained through the use of more robust notch deformation and stress gradient models. Theory of Critical Distances (TCD) approaches, together with pseudo stress-based plasticity modeling techniques for local stress-strain estimation, resulted in better correlation of multiaxial fatigue data when compared to traditional approaches such as Neuber's rule with fatigue notch factor. Since damage parameters containing both stress and strain terms, such as the FS parameter, are able to reflect changes in fatigue damage due to transient material hardening behavior, this issue was also investigated with respect to its impact on variable amplitude life predictions. In order to ensure that material deformation behavior was properly accounted for, stress-strain predictions based on an Armstrong-Frederick-Chaboche style cyclic plasticity model were first compared to results from deformation tests performed under a variety of complex multiaxial loading conditions. The model was simplified based on the assumption of Masing material behavior, and a new transient hardening formulation was proposed so that all modeling parameters could be determined from a relatively limited amount of experimental data. Overall, model predictions were found to agree fairly well with experimental results for all loading histories considered. Finally, in order to evaluate life prediction procedures under realistic loading conditions, variable amplitude fatigue tests were performed using axial, torsion, and combined axial-torsion loading histories derived from recorded flight test data on the lower wing skin area of a military patrol aircraft (tension-dominated). While negligible improvements in life predictions were obtained through the consideration of transient material deformation behavior for these histories, crack initiation definition was found to have a slightly larger impact on prediction accuracy. As a result, when performing analyses using the modified FS damage parameter, transient stress-strain response, and a 0.2 mm crack initiation definition, nearly all variable amplitude fatigue lives, for un-notched and notched specimens, were predicted within a factor of 3 of experimental results. However, variable amplitude life predictions were still more non-conservative than those observed for constant amplitude loading conditions. Although there are numerous factors which could have contributed to this non-conservative tendency, it was determined that some of the error may have resulted from inaccuracies in life prediction curves, the modeling of material deformation behavior, the consideration of normal-shear stress/strain interaction effects, and/or linear versus nonlinear damage accumulation. In addition to crack initiation, fatigue crack growth behavior was also of interest for all tests performed in this study. Constant amplitude crack growth in notched specimens was observed to be a primarily mode I process, while cracks in un-notched specimens were observed to propagate on maximum shear planes, maximum tensile planes, or a combination of both. Specialized tests performed using precracked tubular specimens indicated that the preferred growth mode was dependent on friction and roughness induced closure effects at the crack interface. As a result, a simple model was proposed to account for frictional attenuation based on the idea that crack face interaction reduces the effective stress intensity factor (SIF) by allowing a portion of the nominally applied loading to be transferred through the crack interface. Crack path/branching, growth life, and growth rate predictions based on the proposed model were all shown to agree relatively well with the experimentally observed trends for all loading conditions considered. For notched specimen fatigue tests, although crack growth was observed to be mode I-dominated, constant amplitude crack growth rates under multiaxial nominal stress states were observed to be higher than those for uniaxial loading at the same SIF range. While T-stress corrections were able to account for this difference in some cases, growth rates for pure torsion loading still had the tendency to be higher than those for uniaxial loading. Additionally, using short crack models to account for stress concentration and initial crack geometry effects was found to improve growth rate correlations in the notch affected zone. For 90° out-of-phase loading conditions, small crack growth appeared to have been dominated by the mode I loading from the axial component of the applied stress, but as cracks grew, they turned, and mode I SIF range alone was unable to successfully correlate crack growth rate data. Finally, for variable amplitude crack growth, two state-of-the-art analysis models, UniGrow and FASTRAN, were used to predict crack growth behavior for the notched specimens tested in this study. UniGrow is based on the idea that residual stress distributions surrounding the crack tip are responsible for causing load sequence effects, while FASTRAN attributes these effects to varying degrees of plasticity induced closure in the crack wake. While both models were able to predict nearly all uniaxial constant amplitude crack growth lives within a factor of 3 of experimental results, they both produced conservative predictions under uniaxial variable amplitude loading conditions. For variable amplitude torsion and combined axial-torsion crack growth, however, the degree of conservatism in these predictions was found to reduce. This was attributed to an increase in experimental growth rates due to multiaxial stress states effects, which are not accounted for in either UniGrow or FASTRAN. By comparing differences in crack growth life between tests performed using full and edited versions of the same loading history, it was found that FASTRAN was generally better able to account for the effects of small cycles and/or changes in loading history profile. Additionally, initial crack geometry assumptions were found to have a fairly significant impact on analysis results for the specimen geometry considered in this study.

Book Fatigue Damage  Crack Growth and Life Prediction

Download or read book Fatigue Damage Crack Growth and Life Prediction written by F. Ellyin and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 484 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fatigue failure is a multi-stage process. It begins with the initiation of cracks, and with continued cyclic loading the cracks propagate, finally leading to the rupture of a component or specimen. The demarcation between the above stages is not well-defined. Depending upon the scale of interest, the variation may span three orders of magnitude. For example, to a material scientist an initiated crack may be of the order of a micron, whereas for an engineer it can be of the order of a millimetre. It is not surprising therefore to see that investigation of the fatigue process has followed different paths depending upon the scale of phenomenon under investigation. Interest in the study of fatigue failure increased with the advent of industrial ization. Because of the urgent need to design against fatigue failure, early investiga tors focused on prototype testing and proposed failure criteria similar to design formulae. Thus, a methodology developed whereby the fatigue theories were proposed based on experimental observations, albeit at times with limited scope. This type of phenomenological approach progressed rapidly during the past four decades as closed-loop testing machines became available.

Book Fatigue Life and Crack Growth Prediction Methodology

Download or read book Fatigue Life and Crack Growth Prediction Methodology written by J. C. Newman and published by . This book was released on 1993 with total page 45 pages. Available in PDF, EPUB and Kindle. Book excerpt: This paper reviews the capabilities of a plasticity-induced crack-closure model and life-prediction code to predict fatigue crack growth and fatigue lives of metallic materials. Crack-tip constraint factors, to account for three-dimensional effects, were selected to correlate large-crack growth rate data as a function of the effective-stress-intensity factor range ([pie]Keff) under constant-amplitude loading. Some modifications to the [pie]Keff-rate relations were needed in the near-threshold regime to fit small-crack growth rate behavior and endurance limits. The model was then used to calculate small- and large-crack growth rates, and in some cases total fatigue lives, for several aluminum and titanium alloys under constant-amplitude, variable-amplitude, and spectrum loading. Fatigue lives were calculated using the crack-growth relations and microstructural features like those that initiated cracks. Results from the tests and analyses agreed well.

Book Towards a Unified Fatigue Life Prediction Method for Marine Structures

Download or read book Towards a Unified Fatigue Life Prediction Method for Marine Structures written by Weicheng Cui and published by Springer. This book was released on 2014-11-04 with total page 289 pages. Available in PDF, EPUB and Kindle. Book excerpt: In order to apply the damage tolerance design philosophy to design marine structures, accurate prediction of fatigue crack growth under service conditions is required. Now, more and more people have realized that only a fatigue life prediction method based on fatigue crack propagation (FCP) theory has the potential to explain various fatigue phenomena observed. In this book, the issues leading towards the development of a unified fatigue life prediction (UFLP) method based on FCP theory are addressed. Based on the philosophy of the UFLP method, the current inconsistency between fatigue design and inspection of marine structures could be resolved. This book presents the state-of-the-art and recent advances, including those by the authors, in fatigue studies. It is designed to lead the future directions and to provide a useful tool in many practical applications. It is intended to address to engineers, naval architects, research staff, professionals and graduates engaged in fatigue prevention design and survey of marine structures, in fatigue studies of materials and structures, in experimental laboratory research, in planning the repair and maintenance of existing structures, and in rule development. The book is also an effective educational aid in naval architecture, marine, civil and mechanical engineering. Prof. Weicheng Cui is the Dean of Hadal Science and Technology Research Center of Shanghai Ocean University, China. Dr. Xiaoping Huang is an associate professor of School of Naval Architecture, Ocean and Civil Engineering of Shanghai Jiao Tong University, China. Dr. Fang Wang is an associate professor of Hadal Science and Technology Research Center of Shanghai Ocean University, China.

Book Subcycle Fatigue Crack Growth Formulation for Constant and Variable Amplitude Loading

Download or read book Subcycle Fatigue Crack Growth Formulation for Constant and Variable Amplitude Loading written by Karthik Rajan Venkatesan and published by . This book was released on 2016 with total page 63 pages. Available in PDF, EPUB and Kindle. Book excerpt: A previously developed small time scale fatigue crack growth model is improved, modified and extended with an emphasis on creating the simplest models that maintain the desired level of accuracy for a variety of materials. The model provides a means of estimating load sequence effects by continuously updating the crack opening stress every cycle, in a simplified manner. One of the significant phenomena of the crack opening stress under negative stress ratio is the residual tensile stress induced by the applied compressive stress. A modified coefficient is introduced to determine the extent to which residual stress impact the crack closure and is observed to vary for different materials. Several other literature models for crack closure under constant loading are also reviewed and compared with the proposed model. The modified model is then shown to predict several sets of published test results under constant loading for a variety of materials.The crack opening stress is formalized as a function of the plastic zone sizes at the crack tip and the current crack length, which provided a means of approximation, accounting for both acceleration and retardation effects in a simplified manner. A sensitivity parameter is introduced to modify the enlarged plastic zone due to overload, to better fit the delay cycles with the test data and is observed to vary for different materials. Furthermore, the interaction effect induced by the combination of overload and underload sequence is modeled by depleting the compressive plastic zone due to an overload with the tensile plastic zone due to an underload. A qualitative analysis showed the simulation capacity of the small time scale model under different load types. A good agreement between prediction and test data for several irregular load types proved the applicability of the small time scale model under variable amplitude loading.

Book Fatigue Crack Growth

Download or read book Fatigue Crack Growth written by Hans Albert Richard and published by Springer. This book was released on 2016-06-13 with total page 305 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers a concise introduction to fatigue crack growth, based on practical examples. It discusses the essential concepts of fracture mechanics, fatigue crack growth under constant and variable amplitude loading and the determination of the fracture-mechanical material parameters. The book also introduces the analytical and numerical simulation of fatigue crack growth as well as crack initiation. It concludes with a detailed description of several practical case studies and some exercises. The target group includes graduate students, researchers at universities and practicing engineers.