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Book Characterisation of Mechanically Alloyed Feedstock for Laser powder Bed Fusion

Download or read book Characterisation of Mechanically Alloyed Feedstock for Laser powder Bed Fusion written by Iain Lyall and published by . This book was released on 2020 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Atom Probe Tomography

Download or read book Atom Probe Tomography written by Michael K. Miller and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 247 pages. Available in PDF, EPUB and Kindle. Book excerpt: The microanalytical technique of atom probe tomography (APT) permits the spatial coordinates and elemental identities of the individual atoms within a small volume to be determined with near atomic resolution. Therefore, atom probe tomography provides a technique for acquiring atomic resolution three dimensional images of the solute distribution within the microstructures of materials. This monograph is designed to provide researchers and students the necessary information to plan and experimentally conduct an atom probe tomography experiment. The techniques required to visualize and to analyze the resulting three-dimensional data are also described. The monograph is organized into chapters each covering a specific aspect of the technique. The development of this powerful microanalytical technique from the origins offield ion microscopy in 1951, through the first three-dimensional atom probe prototype built in 1986 to today's commercial state-of-the-art three dimensional atom probe is documented in chapter 1. A general introduction to atom probe tomography is also presented in chapter 1. The various methods to fabricate suitable needle-shaped specimens are presented in chapter 2. The procedure to form field ion images of the needle-shaped specimen is described in chapter 3. In addition, the appearance of microstructural features and the information that may be estimated from field ion microscopy are summarized. A brief account of the theoretical basis for processes of field ionization and field evaporation is also included.

Book Tailoring Mechanical Properties and Porosity in Laser Powder Bed Fusion by Spatial Manipulation of Feedstock Composition

Download or read book Tailoring Mechanical Properties and Porosity in Laser Powder Bed Fusion by Spatial Manipulation of Feedstock Composition written by Bethany Rose Lettiere and published by . This book was released on 2023 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is capable of forming complex geometries, can build custom products, and offers greater versatility than many conventional manufacturing processes. Metal AM has revolutionized the design and production of rocket engines, enabled lightweight robotics and drones, and created heat exchangers that improve the efficiency of energy conversion systems. Typically, the feedstock for metal AM is a single alloy powder, metal powder, or a stochastic mixture of alloys. The design space of AM can be expanded by techniques for local manipulation of the powder feedstock, thereby enabling the tailoring of composition or microstructure gradients to improve mechanical or thermal properties. Current methods for local manipulation of the feedstock incorporate hopper- or vacuum-based methods with spatial deposition resolution on the order of 500 [mu]m and typically require a secondary recoating step after depositing the material, further limiting the resolution and fidelity of property. In this thesis, a new hybrid AM technique combining inkjet deposition followed by laser powder bed fusion (LPBF) is studied, and the technique is demonstrated in exemplary contexts. To begin, a rapid experimental workflow is developed, whereby etched metal substrates are used as templates for spreading a thin layer of metal powder; spreading is preceded by inkjet deposition onto the wells and is followed by laser scanning to form a solid material with tailored characteristics. This workflow facilitates an understanding of the influence of additive concentration, laser power, and scan speed on the process. Using this workflow, the thesis: (1) assesses the resolution (~ 200 [mu]m) and limitations of the hybrid inkjet-LPBF process; (2) demonstrates the fabrication of porous stainless steel using a polymer-based ink as the deposited additive, achieving spatially controlled porosity upwards of 8% locally with pore sizes of 250-800 [mu]m2 and a spatial resolution of ~ 400 [mu]m; (3) demonstrates spatial tailoring of the hardness of stainless steel using an ink with carbon black as the additive, achieving a local increase in the microhardness from a control of 178 HV to 196.6 HV with a spatial resolution of 250 [mu]m. In the case of porosity control, a scaling model of thermal effects, combined with an understanding of the melt pool's flow and stability, rationalizes the experimental outcomes and the process parameter space. This thesis validates the multi-material inkjet-laser process for high-resolution, spatially graded metal AM. These findings lay the foundation for a hybrid inkjet-LPBF fusion system to develop high-precision components and its use for rapid alloy development in metal AM.

Book The Welding of Aluminium and Its Alloys

Download or read book The Welding of Aluminium and Its Alloys written by G Mathers and published by Elsevier. This book was released on 2002-09-24 with total page 247 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Welding of Aluminium and its Alloys is a practical user's guide to all aspects of welding aluminium and aluminium alloys. It provides a basic understanding of the metallurgical principles involved showing how alloys achieve their strength and how the process of welding can affect these properties. The book is intended to provide engineers with perhaps little prior understanding of metallurgy and only a brief acquaintance with the welding processes involved with a concise and effective reference to the subject.It is intended as a practical guide for the Welding Engineer and covers weldability of aluminium alloys; process descriptions, advantages, limitations, proposed weld parameters, health and safety issues; preparation for welding, quality assurance and quality control issues along with problem solving.The book includes sections on parent metal storage and preparation prior to welding. It describes the more frequently encountered processes and has recommendations on welding parameters that may be used as a starting point for the development of a viable welding procedure. Included in these chapters are hints and tips to avoid some of the pitfalls of welding these sometimes-problematic materials. The content is both descriptive and qualitative. The author has avoided the use of mathematical expressions to describe the effects of welding.This book is essential reading for welding engineers, production engineers, production managers, designers and shop-floor supervisors involved in the aluminium fabrication industry. - A practical user's guide by a respected expert to all aspects of welding of aluminium - Designed to be easily understood by the non-metallurgist whilst covering the most necessary metallurgical aspects - Demonstrates best practice in fabricating aluminium structures

Book Fundamentals of Laser Powder Bed Fusion of Metals

Download or read book Fundamentals of Laser Powder Bed Fusion of Metals written by Igor Yadroitsev and published by Elsevier. This book was released on 2021-05-23 with total page 678 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. - Presents laser powder bed fusion fundamentals, as well as their inherent challenges - Provides an up-to-date summary of this advancing technology and its potential - Provides a comprehensive textbook for universities, as well as a reference for industry - Acts as quick-reference guide

Book Light Alloys

Download or read book Light Alloys written by I. J. Polmear and published by . This book was released on 1981 with total page 214 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Welding Metallurgy

Download or read book Welding Metallurgy written by Sindo Kou and published by John Wiley & Sons. This book was released on 2003-03-31 with total page 477 pages. Available in PDF, EPUB and Kindle. Book excerpt: Updated to include new technological advancements in welding Uses illustrations and diagrams to explain metallurgical phenomena Features exercises and examples An Instructor's Manual presenting detailed solutions to all the problems in the book is available from the Wiley editorial department.

Book Laser Additive Manufacturing of High Performance Materials

Download or read book Laser Additive Manufacturing of High Performance Materials written by Dongdong Gu and published by Springer. This book was released on 2015-04-21 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.

Book Recrystallization and Related Annealing Phenomena

Download or read book Recrystallization and Related Annealing Phenomena written by F.J. Humphreys and published by Elsevier. This book was released on 2012-12-02 with total page 520 pages. Available in PDF, EPUB and Kindle. Book excerpt: The annealing of deformed materials is of both technological importance and scientific interest. The phenomena have been most widely studied in metals, although they occur in all crystalline materials such as the natural deformation of rocks and the processing of technical ceramics. Research is mainly driven by the requirements of industry, and where appropriate, the book discusses the extent to which we are able to formulate quantitative, physically-based models which can be applied to metal-forming processes.The subjects treated in this book are all active research areas, and form a major part of at least four regular international conference series. However, there have only been two monographs published in recent times on the subject of recrystallization, the latest nearly 20 years ago. Since that time, considerable advances have been made, both in our understanding of the subject and in the techniques available to the researcher.The book covers recovery, recrystallization and grain growth in depth including specific chapters on ordered materials, two-phase alloys, annealing textures and annealing during and after hot working. Also contained are treatments of the deformed state and the structure and mobility of grain boundaries, technologically important examples and a chapter on computer simulation and modelling. The book provides a scientific treatment of the subject for researchers or students in Materials Science, Metallurgy and related disciplines, who require a more detailed coverage than is found in textbooks on physical metallurgy, and a more coherent treatment than will be found in the many conference proceedings and review articles.

Book Laser Cladding of Metals

Download or read book Laser Cladding of Metals written by Pasquale Cavaliere and published by Springer Nature. This book was released on 2020-11-05 with total page 444 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.

Book Alloy Design and Process Innovations

Download or read book Alloy Design and Process Innovations written by Prashanth Konda Gokuldoss and published by MDPI. This book was released on 2020-04-15 with total page 372 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.

Book Physics of Laser Materials Processing

Download or read book Physics of Laser Materials Processing written by Gennady G. Gladush and published by Springer Science & Business Media. This book was released on 2011-08-05 with total page 549 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes the basic mechanisms, theory, simulations and technological aspects of Laser processing techniques. It covers the principles of laser quenching, welding, cutting, alloying, selective sintering, ablation, etc. The main attention is paid to the quantitative description. The diversity and complexity of technological and physical processes is discussed using a unitary approach. The book aims on understanding the cause-and-effect relations in physical processes in Laser technologies. It will help researchers and engineers to improve the existing and develop new Laser machining techniques. The book addresses readers with a certain background in general physics and mathematical analysis: graduate students, researchers and engineers practicing laser applications.

Book Additive Manufacturing Applications for Metals and Composites

Download or read book Additive Manufacturing Applications for Metals and Composites written by Balasubramanian, K.R. and published by IGI Global. This book was released on 2020-06-19 with total page 348 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) of metals and composites using laser energy, direct energy deposition, electron beam methods, and wire arc melting have recently gained importance due to their advantages in fabricating the complex structure. Today, it has become possible to reliably manufacture dense parts with certain AM processes for many materials, including steels, aluminum and titanium alloys, superalloys, metal-based composites, and ceramic matrix composites. In the near future, the AM material variety will most likely grow further, with high-performance materials such as intermetallic compounds and high entropy alloys already under investigation. Additive Manufacturing Applications for Metals and Composites is a pivotal reference source that provides vital research on advancing methods and technological developments within additive manufacturing practices. Special attention is paid to the material design of additive manufacturing of parts, the choice of feedstock materials, the metallurgical behavior and synthesis principle during the manufacturing process, and the resulted microstructures and properties, as well as the relationship between these factors. While highlighting topics such as numerical modeling, intermetallic compounds, and statistical techniques, this publication is ideally designed for students, engineers, researchers, manufacturers, technologists, academicians, practitioners, scholars, and educators.

Book Proceedings of CASICAM 2022

Download or read book Proceedings of CASICAM 2022 written by Khalid Zarbane and published by Springer Nature. This book was released on 2023-07-29 with total page 300 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book contains selected papers from the conference CASICAM'22, presenting the latest advancements and discoveries in Additive Manufacturing (AM) technology. The chapters cover a wide range of topics related to AM, including design for additive manufacturing, functionally graded additive manufacturing (FGAM), new and innovative materials for AM, AM parts/processes modeling and simulation, AM process optimization, monitoring, and qualification, 4D printing, AM post-processing operations, AM product metrology and quality control, AM standards and certification, health, safety, and environment challenges, education, training, and research strategy, and AM applications and challenges.

Book WELDING METALLURGY AND WELDABILITY OF STAINLESS STEELS

Download or read book WELDING METALLURGY AND WELDABILITY OF STAINLESS STEELS written by John C. Lippold and published by . This book was released on 2011-01-01 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt: Market_Desc: · Professional engineers, technicians, scientists, etc. working in industries where stainless steels are used for construction. This includes the power generation, energy, petrochemical, dairy, medical, electronic, defense, and construction industries.· Advanced undergraduate and graduate level students. Special Features: · Emphasizes solid fundamental underpinnings of the metallurgical principles that govern microstructure evolution and property develpment in welded stainless steels.· Presents many practical examples that demonstrate the application of fundamental metallurgical principles.· Greatly expands and updates what is currently available in other texts and handbooks in the subject matter. About The Book: This book describes the fundamental metallurgical principles that control microstructure and properties of welded stainless steels. It also serves as a practical how to guide that will allow engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to insure that failures are avoided during fabrication and service. This book provides state of the art information on the topic and greatly expands and update what is currently available in other texts and handbooks.

Book Quality Analysis of Additively Manufactured Metals

Download or read book Quality Analysis of Additively Manufactured Metals written by Javad Kadkhodapour and published by Elsevier. This book was released on 2022-11-30 with total page 858 pages. Available in PDF, EPUB and Kindle. Book excerpt: Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. - Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures - Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals - Includes simulation results, experimental data and case studies

Book Principles of Solidification

Download or read book Principles of Solidification written by Bruce Chalmers and published by . This book was released on 1977 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: