Download or read book Analysis of Natural Fiber Orientation in Polymer Composites Produced by Injection Molding Process written by Rajasekaran Karthikeyan and published by . This book was released on 2017 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Short fiber reinforced polymer composites (SFRPC) produced by injection molding process have established a commercial utilization in all sectors due to low cost and lower weight of the components. The polymers are reinforced with natural fibers to improve their performance. The orientation of short natural fibers in the polymer composite influences the mechanical performance. This research thus focused on the prediction of natural fiber orientation using a theoretical model and then studied the mechanical properties of natural fiber reinforced composites. The theoretical model was derived by incorporating the shape factor of natural fibers into the angular velocity of the fluid element in order to predict the orientation during the injection molding process. The ANSYS- FLUENT software was used to find the velocity distribution in the fluid domain, from which the angular velocity of the fluid element and the orientation angle were found numerically. This numerical orientation result was then compared to the experimental data. The orientation angle of rigid particles rotating at a fixed distance from the inlet gate was measured by an experimental method where a transparent cavity was filled through an injection molding process An experimental setup was developed to study the orientation behavior of short natural fibers in the flowing viscous fluid. Two experimental case studies were conducted to validate the orientation angles of natural fibers using the derived equation. The case study was performed in two molds with one of varying section, and another wide area section and the experimental orientation angles were compared with the numerical predictions. The numerical results of the flow front and velocity distribution obtained from simulation software were compared with digitized images of the flow front from the experimental method. The natural fibers have improved the strength and modulus of the composites. The composite specimens were produced for different compositions of sisal fiber using compression-molding process and the mechanical properties of the composites were studied. An increase in tensile strength, tear strength, and improved hardness was observed in sisal fiber composites. The morphological study using X-ray tomography and Scanning electron microscopy (SEM) has shown the defects, and the fiber orientation. Short fiber reinforced polymer composites (SFRPC) produced by injection molding process have established a commercial utilization in all sectors due to low cost and lower weight of the components. The polymers are reinforced with natural fibers to improve their performance. The orientation of short natural fibers in the polymer composite influences the mechanical performance. This research thus focused on the prediction of natural fiber orientation using a theoretical model and then studied the mechanical properties of natural fiber reinforced composites. The theoretical model was derived by incorporating the shape factor of natural fibers into the angular velocity of the fluid element in order to predict the orientation during the injection molding process. The ANSYS- FLUENT software was used to find the velocity distribution in the fluid domain, from which the angular velocity of the fluid element and the orientation angle were found numerically. This numerical orientation result was then compared to the experimental data. The orientation angle of rigid particles rotating at a fixed distance from the inlet gate was measured by an experimental method where a transparent cavity was filled through an injection molding process An experimental setup was developed to study the orientation behavior of short natural fibers in the flowing viscous fluid. Two experimental case studies were conducted to validate the orientation angles of natural fibers using the derived equation. The case study was performed in two molds with one of varying section, and another wide area section and the experimental orientation angles were compared with the numerical predictions. The numerical results of the flow front and velocity distribution obtained from simulation software were compared with digitized images of the flow front from the experimental method. The natural fibers have improved the strength and modulus of the composites. The composite specimens were produced for different compositions of sisal fiber using compression-molding process and the mechanical properties of the composites were studied. An increase in tensile strength, tear strength, and improved hardness was observed in sisal fiber composites. The morphological study using X-ray tomography and Scanning electron microscopy (SEM) has shown the defects, and the fiber orientation.

Download or read book Polymers and Composites Manufacturing written by Kaushik Kumar and published by Walter de Gruyter GmbH & Co KG. This book was released on 2020-02-24 with total page 224 pages. Available in PDF, EPUB and Kindle. Book excerpt: This volume reviews a wide range of processing methods which are currently being used for plastics and composites. Special focus lies on advancements in automation, in development of machines and new software for modeling, new materials for ease in manufacturing and strategies to increase productivity

Download or read book Manufacturing of Natural Fibre Reinforced Polymer Composites written by Mohd Sapuan Salit and published by Springer. This book was released on 2015-09-10 with total page 393 pages. Available in PDF, EPUB and Kindle. Book excerpt: Natural fibre composite is an emerging material that has great potential to be used in engineering application. Oil palm, sugar palm, bagasse, coir, banana stem, hemp, jute, sisal, kenaf, roselle, rice husk, betul nut husk and cocoa pod are among the natural fibres reported to be used as reinforcing materials in polymer composites. Natural fibre composites were used in many industries such as automotive, building, furniture, marine and aerospace industries. The advantages of natural fibre composites include low cost, renewable, abundance, light weight, less abrasive and they are suitable to be used in semi or non-structural engineering components. Research on various aspects of natural fibre composites such as characterization, determination of properties and design have been extensively carried out. However, publications that reported on research of manufacture of natural fibre composites are very limited. Specifically, although manufacturing methods of components from natural fibre composites are similar to those of components from conventional fibre composites such as glass, carbon and Kevlar fibres, modification of equipment used for conventional fibre composites may be required. This book fills the gap of knowledge in the field of natural fibre composites for the research community. Among the methods reported that are being used to produce components from natural fibre composites include hand lay-up, compression moulding, filament winding, injection moulding, resin transfer moulding, pultrusion and vacuum bag moulding. This book is also intended to address some research on secondary processing such as machining and laser welding of natural fibre composites. It is hoped that publication of this book will provide the readers new knowledge and understanding on the manufacture of natural fibre composites.

Download or read book Hybrid Natural Fiber Composites written by Anish Khan and published by Woodhead Publishing. This book was released on 2021-01-21 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: Research on natural fiber composites is an emerging area in the field of polymer science with tremendous growth potential for commercialization. Hybrid Natural Fiber Composites: Material Formulations, Processing, Characterization, Properties, and Engineering Applications provides updated information on all the important classes of natural fibers and their composites that can be used for a broad range of engineering applications. Leading researchers from industry, academia, government, and private research institutions from across the globe have contributed to this highly application-oriented book. The chapters showcase cutting-edge research discussing the current status, key trends, future directions, and opportunities. Focusing on the current state of the art, the authors aim to demonstrate the future potential of these materials in a broad range of demanding engineering applications. This book will act as a one-stop reference resource for academic and industrial researchers working in R&D departments involved in designing composite materials for semi structural engineering applications. Presents comprehensive information on the properties of hybrid natural fiber composites that demonstrate their ability to improve the hydrophobic nature of natural fiber composites Reviews recent developments in the research and development of hybrid natural fiber composites in various engineering applications Focuses on modern technologies and illustrates how hybrid natural fiber composites can be used as alternatives in structural components subjected to severe conditions

Download or read book Polypropylene Handbook written by József Karger-Kocsis and published by Springer. This book was released on 2019-03-18 with total page 648 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book extensively reviews Polypropylene (PP), the second most widely produced thermoplastic material, having been produced for over 60 years. Its synthesis, processing and application are still accompanied by vigorous R&D developments because the properties of PP are at the borderline between those of commodity and engineering thermoplastics. Readers are introduced to various tacticities and polymorphs of PP, and their effects on structural properties. Further, the book addresses the control of optical properties using nucleants, provides strategies for overcoming the limited cold/impact resistance of PP, examines in detail the effects of recycling, and presents guidelines for the property modification of PPs through foaming, filling and reinforcing with respect to target applications. Special attention is paid to descriptions and models of properties as a function of morphological variables. Last but not least, the book suggests potential practical applications of PP-based systems, especially in the packaging, appliances, building/construction, textile and automotive sectors. Each chapter, written by internationally respected scientists, reflects the current state-of-art in the respective field and offers a vital source of information for students, researchers and engineers interested in the morphology, properties, testing and modeling of PP and PP-based systems. The content is indispensable to the appropriate application of PPs and related composites.

Download or read book Processing Induced Fiber Orientation in Transfer and Injection Molding written by David G. Taggart and published by . This book was released on 1979* with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Flow Induced Alignment in Composite Materials written by T.D. Papathanasiou and published by Woodhead Publishing. This book was released on 2021-10-19 with total page 399 pages. Available in PDF, EPUB and Kindle. Book excerpt: The purpose of aligning short fibers in a fiber-reinforced material is to improve the mechanical properties of the resulting composite. Aligning the fibers, generally in a preferred direction, allows them to contribute as much as possible to reinforcing the material. The first edition of this book detailed, in a single volume, the science, processing, applications, characterization and properties of composite materials reinforced with short fibers that have been orientated in a preferred direction by flows arising during processing. The technology of fiber-reinforced composites is continually evolving and this new edition provides timely and much needed information about this important class of engineering materials. Each of the original chapters have been brought fully up-to-date and new developments such as: the advent of nano-composites and the issues relating to their alignment; the wider use of long-fiber composites and the appearance of models able to capture their orientation during flow; the wider use of flows in micro-channels in the context of composites fabrication; and the increase in computing power, which has made relevant simulations (especially coupling flow kinematics to fiber content and orientation) much easier to perform are all covered in detail. The book will be an essential up-to-date reference resource for materials scientists, students, and engineers who are working in the relevant areas of particulate composites, short fiber-reinforced composites or nanocomposites. Presents recent progress on flow-induced alignment, modelling and design of fiber and particulate filled polymer composites Discusses important advances such as alignment of CNTs in polymer nanocomposites and molecular alignment of polymers induced by the injection molding process in the presence of fillers such as short fibers Presents fiber interaction/diffusion modelling and also the fiber flexure/breakage models

Download or read book Reinforced Polymer Composites written by Victor V. Tcherdyntsev and published by MDPI. This book was released on 2021-09-01 with total page 358 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book, consisting of 21 articles, including three review papers, written by research groups of experts in the field, considers recent research on reinforced polymer composites. Most of them relate to the fiber-reinforced polymer composites, which are a real hot topic in the field. Depending on the reinforcing fiber nature, such composites are divided into synthetic and natural fiber-reinforced ones. Synthetic fibers, such as carbon, glass, or basalt, provide more stiffness, while natural fibers, such as jute, flax, bamboo, kenaf, and others, are inexpensive and biodegradable, making them environmentally friendly. To acquire the benefits of design flexibility and recycling possibilities, natural reinforcers can be hybridized with small amounts of synthetic fibers to make them more desirable for technical applications. Elaborated composites have great potential as structural materials in automotive, marine and aerospace application, as fire resistant concrete, in bridge systems, as mechanical gear pair, as biomedical materials for dentistry and orthopedic application and tissue engineering, as well as functional materials such as proton-exchange membranes, biodegradable superabsorbent resins and polymer electrolytes.

Download or read book Biomass Biopolymer Based Materials and Bioenergy written by Deepak Verma and published by Woodhead Publishing. This book was released on 2019-01-12 with total page 558 pages. Available in PDF, EPUB and Kindle. Book excerpt: Biomass, Biopolymer-Based Materials and Bioenergy: Construction, Biomedical and Other Industrial Applications covers a broad range of material types, including natural fiber reinforced polymer composites, particulate composites, fiberboard, wood fiber composites, and plywood composite that utilize natural, renewable and biodegradable agricultural biomass. In terms of bioenergy, the authors explore not only the well-known processing methods of biofuels, but also the kinetics of biofuels production pathways, a techno-economic analysis on biomass gasification, and biomass gasification with further upgrading into diesel additives and hybrid renewable energy systems for power generation. Further chapters discuss advanced techniques for the development of biomass-based composites, biopolymer-based composites, biomass gasification, thermal kinetic design and techno-economic analysis of biomass gasification. By introducing these topics, the book highlights a totally new research theme in biopolymer-based composite materials and bioenergy. Covers a broad range of different research fields, including biopolymer and natural fiber reinforcement used in the development of composites Demonstrates key research themes in materials science and engineering, including materials processing, polymer science, biofuel processing, and thermal and kinetic studies Presents valuable information for those working in research and development departments, and for graduate students (Masters and PhDs)

Download or read book Analysis and Performance of Fiber Composites written by Bhagwan D. Agarwal and published by Wiley-Interscience. This book was released on 1990-10-08 with total page 480 pages. Available in PDF, EPUB and Kindle. Book excerpt: Having fully established themselves as workable engineering materials, composite materials are now increasingly commonplace around the world. Serves as both a text and reference guide to the behavior of composite materials in different engineering applications. Revised for this Second Edition, the text includes a general discussion of composites as material, practical aspects of design and performance, and further analysis that will be helpful to those engaged in research on composites. Each chapter closes with references for further reading and a set of problems that will be useful in developing a better understanding of the subject.

Download or read book Improved Fiber Orientation Predictions for Injection Molded Composites written by Jin Wang and published by . This book was released on 2007 with total page 290 pages. Available in PDF, EPUB and Kindle. Book excerpt: Short fibers are commonly utilized to reinforce the polymer matrix for injection molded parts. Fibers suspended in the molten polymer matrix are oriented by the flow during the mold filling process, and acquire a preferential orientation pattern in the final part. The fiber orientation introduces anisotropy to the mechanical and thermal properties of the material, including the elastic modulus, the tensile strength, and the thermal expansion. A final part is stronger and stiffer in the direction along which the most fibers align, while it is weaker and more compliant in the other directions. An accurate prediction of fiber orientation in injection molding is crucial for designing a mold and controlling part properties. The well-established Folgar, Advani, and Tucker model is widely used to predict fiber orientation. However, recent experiments indicate that this theory overestimates the change rate of the fiber orientation tensor, and therefore predicts a similar orientation pattern in injection-molded parts regardless of the flow length, the part thickness, or the mold filling speed. A strain reduction factor (SRF) was introduced by Huynh (2001) to decrease the change rate of orientation tensor. Though it produces an excellent agreement with experimental data, the SRF model is not objective and encounters difficulty in complex flows. Inspired by the idea of reducing the growth rates of the eigenvalues of the orientation tensor by a scalar factor, a new orientation model was built, in which we modified the closure and fiber-fiber interactions terms accordingly. A possible approach to reduce the rotation rates of the eigenvectors was also explored, but no successful model with this feature was found. A finite difference program was developed and used to simulate the filling process for two simple geometries: end-gated strips and center-gated disks. The program is based upon the Hele-Shaw approximation to solve the velocity field, and implements the new orientation model to predict the fiber orientation. The results using the same scalar factor as the SRF model show an excellent agreement with experimental measurements, for both strips and disks, in small thicknesses and at different filling speeds. A special treatment was proposed for thick strips, to account for the radial flow front that is observed in short-shot experiments and is different from the almost flat flow front in thin strips. The finite difference program was also extended to simulate the filling process of injection molds with rotation, compression, and expansion (RCEM). The comparison of the predicted and measured fiber orientation demonstrates again the usefulness of our new orientation model. The new orientation theory was further implemented to model complex flows where the full equations of motion must be solved. The solver of fiber orientation equations was added to FIDAP(TM), a commercial finite element software, through user subroutines. The final program is able to solve for velocity, temperature, pressure, and fiber orientation in any two- or three-dimensional geometry. Flow through the gate of our end-gated strips was simulated, and the fiber orientation was calculated. The orientation results were compared to the measured values at a region just inside the gate, and then were used as inlet conditions for the finite difference program to successfully predict the downstream orientation. Our new orientation model is aphenomenological theory, and the value of the scalar factor to reduce the orientation change rate is determined by matching experimental data. Since the rheology of a fiber suspension is affected by the fiber orientation, a rheological experiment measuring the shear viscosity and the normal stress difference is one approach to determine the phenomenological parameters. The formulations were worked out for the shear stress and the normal stress difference with respect to the fiber orientation in a parallel-disk rotational rheometer, and the model was fit to the measured values in a least square sense by adjusting the model parameters. This provides a convenient and viable route for determining the parameters of the orientation model.

Download or read book Cellulose Fibers Bio and Nano Polymer Composites written by Susheel Kalia and published by Springer Science & Business Media. This book was released on 2011-04-11 with total page 743 pages. Available in PDF, EPUB and Kindle. Book excerpt: Because we are living in an era of Green Science and Technology, developments in the field of bio- and nano- polymer composite materials for advanced structural and medical applications is a rapidly emerging area and the subject of scientific attention. In light of the continuously deteriorating environmental conditions, researchers all over the world have focused an enormous amount of scientific research towards bio-based materials because of their cost effectiveness, eco-friendliness and renewability. This handbook deals with cellulose fibers and nano-fibers and covers the latest advances in bio- and nano- polymer composite materials. This rapidly expanding field is generating many exciting new materials with novel properties and promises to yield advanced applications in diverse fields. This book reviews vital issues and topics and will be of interest to academicians, research scholars, polymer engineers and researchers in industries working in the subject area. It will also be a valuable resource for undergraduate and postgraduate students at institutes of plastic engineering and other technical institutes.

Download or read book Sustainable Composites for Aerospace Applications written by Mohammad Jawaid and published by Woodhead Publishing. This book was released on 2018-04-27 with total page 390 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sustainable Composites for Aerospace Applications presents innovative advances in the fabrication, characterization and applications of LDH polymer nanocomposites. It covers fundamental structural and chemical knowledge and explores various properties and characterization techniques, including microscopic, spectroscopic and mechanical behaviors. Users will find a strong focus on the potential applications of LDH polymer nanocomposites, such as in energy, electronics, electromagnetic shielding, biomedical, agricultural, food packaging and water purification functions. This book provides comprehensive coverage of cutting-edge research in the field of LDH polymer nanocomposites and future applications, and is an essential read for all academics, researchers, engineers and students working in this area. Presents fundamental knowledge of LDH polymer nanocomposites, including chemical composition, structural features and fabrication techniques Provides an analytical overview of the different types of characterization techniques and technologies Contains extensive reviews on cutting-edge research for future applications in a variety of industries

Download or read book Natural Fiber Composites written by R.D.S.G. Campilho and published by CRC Press. This book was released on 2015-11-05 with total page 354 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book brings value to anyone working with or designing natural fiber composite structures. It helps readers understand the value these materials can add to projects, how to choose the best materials and treatments, how to safely design and fabricate products made of natural fiber composites, and how to test them for safety. It covers the characterization of natural fibers, matrices and respective composites, and how to enhance their performance and processing as well as testing and degradation issues.

Download or read book Natural and Wood Fibre Reinforcement in Polymers written by A. K. Bledzki and published by iSmithers Rapra Publishing. This book was released on 2002 with total page 158 pages. Available in PDF, EPUB and Kindle. Book excerpt: This report examines the different fibre types available and the current research. The authors have cited several hundred references to the latest work on properties, processing and applications. The different methods of fibre pretreatment are examined, together with fibre properties, chemistry and applications. This review is accompanied by summaries of papers from the Rapra Polymer Library database.

Download or read book Polymers and Composites Manufacturing written by Kaushik Kumar and published by Walter de Gruyter GmbH & Co KG. This book was released on 2020-02-24 with total page 204 pages. Available in PDF, EPUB and Kindle. Book excerpt: This volume reviews a wide range of processing methods which are currently being used for plastics and composites. Special focus lies on advancements in automation, in development of machines and new software for modeling, new materials for ease in manufacturing and strategies to increase productivity.

Download or read book Advanced Analysis of Short fiber Polymer Composite Material Behavior written by David Abram Jack and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Short-fiber polymer composites experience widespread use in many industrial applications, where the orientation states of the short-fibers within the polymer matrix define the material properties of the composite structure. Due to the extensive use of these short fiber products, it is necessary to develop an accurate understanding of the fiber orientation kinematics and the resultant material characteristics of the processed part. This dissertation presents techniques to accurately represent the orientation state of fibers during the part molding process, and from the orientation state within the processed part predict, statistically, the resulting elastic material characteristics. Higher-order representations of the fiber orientation distribution are presented through the sixth-order orientation tensor fitted closure, and results yield a material stiffness tensor with fewer planes of material symmetry than current fourth-order closures while retaining a more accurate representation of fiber orientation. Analytic expressions for material stiffness expectation and variance are developed and validated through the Monte-Carlo method, and provide a more thorough understanding into the statistical nature of the material stiffness tensor. This work concludes with the presentation of the directional diffusion model for fiber collisions, and results demonstrate a significant delay in fiber alignment beyond existing models while retaining an identical steady state orientation.