Download or read book Understanding the Deformation Mechanisms in Ni based Superalloys with Using Crystal Plasticity Finite Element Method written by Tianju Chen and published by . This book was released on 2020 with total page 89 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Ni-based superalloy is considered as a good candidate due to its excellent resistance to elevated temperature deformation for long term period application. Understanding the deformation and failure mechanisms of Ni-Based superalloys is very helpful for providing design guidelines for processing Ni-based superalloys. Experimental characterization indicates that the deformation mechanisms of Ni based superalloy is strongly microstructure dependent. Besides, damage transform from the void nucleation to the macro cracks by voids growth leading to the failure of the Ni-based superalloys are also showing strong microstructure sensitivity. Therefore, this work focuses on the prediction and comprehension of the deformation and void growth behavior in Ni based superalloy at different working conditions via crystal plasticity finite element modeling and simulation. Physically based crystal plasticity frameworks were developed for newly Ni-based superalloy Haynes 282. It was found that dislocation shearing through the precipitates were acting as the main contributor to the strength of Haynes 282 at room temperature and 815°C. Our analysis of the creeping behavior of Haynes 282 exhibited that resistance of general climb replaced by the resistance induced by the deposited climb dislocation density. In addition, in the study of void growth behavior, our simulation results demonstrated that as the main loading axis perpendicular to the grain boundary (GB), voids grow more slowly on tilt GBs in bicrystals than those in single and bicrystals with twist GBs. And tilt GBs would promote the void grow into irregular shape"--Abstract, page iv.

Download or read book Crystal Plasticity Finite Element Methods written by Franz Roters and published by John Wiley & Sons. This book was released on 2011-08-04 with total page 188 pages. Available in PDF, EPUB and Kindle. Book excerpt: Written by the leading experts in computational materials science, this handy reference concisely reviews the most important aspects of plasticity modeling: constitutive laws, phase transformations, texture methods, continuum approaches and damage mechanisms. As a result, it provides the knowledge needed to avoid failures in critical systems udner mechanical load. With its various application examples to micro- and macrostructure mechanics, this is an invaluable resource for mechanical engineers as well as for researchers wanting to improve on this method and extend its outreach.

Download or read book Nickel Base Single Crystals Across Length Scales written by Loeïz Nazé and published by Elsevier. This book was released on 2021-09-28 with total page 612 pages. Available in PDF, EPUB and Kindle. Book excerpt: Nickel Base Single Crystals Across Length Scales is addresses the most advanced knowledge in metallurgy and computational mechanics and how they are applied to superalloys used as bare materials or with a thermal barrier coating system. Joining both aspects, the book helps readers understand the mechanisms driving properties and their evolution from fundamental to application level. These guidelines are helpful for students and researchers who wish to understand issues and solutions, optimize materials, and model them in a cross-check analysis, from the atomistic to component scale. The book is useful for students and engineers as it explores processing, characterization and design. - Provides an up-to-date overview on the field of superalloys - Covers the relationship between microstructural evolution and mechanical behavior at high temperatures - Discusses both basic and advanced modeling and characterization techniques - Includes case studies that illustrate the application of techniques presented in the book

Download or read book Crystal Plasticity Study of Heterogeneous Deformation Behavior in Matrix Channels During High Temperature Low Stress Creep of Single Crystal Superalloys written by Avinash Hariharan and published by . This book was released on 2018 with total page 23 pages. Available in PDF, EPUB and Kindle. Book excerpt: Single crystal nickel-based superalloys have high temperature creep resistance due to particle strengthening by high volume fraction of coherent ? precipitates distributed within nickel-based solid solution ? matrix. In the high temperature low stress regime, published experimental studies reveal that the creep deformation mechanism during the secondary stage is predominantly by dislocation glide in the ? matrix only, and that there is a preferential motion of dislocations in the matrix, oriented in a direction perpendicular to the stress. In this work, the crystal plasticity finite element method is employed to perform creep simulations on a representative volume element in the high temperature and low stress regime. A sine-hyperbolicbased material creep model was used for the matrix, while the precipitates are assumed to be elastic. A softening model incorporating the evolution of mobile dislocation density was used to capture the transition from secondary to tertiary creep. The predicted creep curves agree well with the published experimental measurements on single crystal superalloy CMSX-4. The simulations predict a higher creep strain distribution in the horizontal channel of the matrix (perpendicular to the applied stress) as compared with the vertical channel (horizontal to the applied stress). Local creep strain distributions in the channels were found to be greater than twice their average creep strain. The results provide key insights into the distribution of macroscopic creep strain in the local channels of the ? matrix to further aid in the microstructural design of creep-resistant superalloys.

Download or read book Mathematical Concepts and Applications in Mechanical Engineering and Mechatronics written by Ram, Mangey and published by IGI Global. This book was released on 2016-10-25 with total page 519 pages. Available in PDF, EPUB and Kindle. Book excerpt: The application of mathematical concepts has proven to be beneficial within a number of different industries. In particular, these concepts have created significant developments in the engineering field. Mathematical Concepts and Applications in Mechanical Engineering and Mechatronics is an authoritative reference source for the latest scholarly research on the use of applied mathematics to enhance the current trends and productivity in mechanical engineering. Highlighting theoretical foundations, real-world cases, and future directions, this book is ideally designed for researchers, practitioners, professionals, and students of mechatronics and mechanical engineering.

Download or read book Alloy Design and Characterization of Strengthened Nickel based Superalloys for Additive Manufacturing written by Jinghao Xu and published by Linköping University Electronic Press. This book was released on 2021-01-28 with total page 63 pages. Available in PDF, EPUB and Kindle. Book excerpt: Nickel-based superalloys, an alloy system bases on nickel as the matrix element with the addition of up to 10 more alloying elements including chromium, aluminum, cobalt, tungsten, molybdenum, titanium, and so on. Through the development and improvement of nickel-based superalloys in the past century, they are well proved to show excellent performance at the elevated service temperature. Owing to the combination of extraordinary high-temperature mechanical properties, such as monotonic and cyclic deformation resistance, fatigue crack propagation resistance; and high-temperature chemical properties, such as corrosion and oxidation resistance, phase stability, nickel-based superalloys are widely used in the critical hot-section components in aerospace and energy generation industries. The success of nickel-based superalloy systems attributes to both the well-tailored microstructures with the assistance of carefully doped alloying elements, and the intently developed manufacturing processes. The microstructure of the modern nickel-based superalloys consists of a two-phase configuration: the intermetallic precipitates (Ni,Co)3(Al,Ti,Ta) known as γ′ phase dispersed into the austenite γ matrix, which is firstly introduced in the 1940s. The recently developed additive manufacturing (AM) techniques, acting as the disruptive manufacturing process, offers a new avenue for producing the nickel-based superalloy components with complicated geometries. However, γ′ strengthened nickel-based superalloys always suffer from the micro-cracking during the AM process, which is barely eliminated by the process optimization. On this basis, the new compositions of γ′ strengthened nickel-based superalloy adapted to the AM process are of great interest and significance. This study sought to design novel γ′ strengthened nickel-based superalloys readily for AM process with limited cracking susceptibility, based on the understanding of the cracking mechanisms. A two-parameter model is developed to predict the additive manufacturability for any given composition of a nickel-based superalloy. One materials index is derived from the comparison of the deformation-resistant capacity between dendritic and interdendritic regions, while another index is derived from the difference of heat resistant capacity of these two spaces. By plotting the additive manufacturability diagram, the superalloys family can be categorized into the easy-to-weld, fairly-weldable, and non-weldable regime with the good agreement of the existed knowledge. To design a novel superalloy, a Cr-Co-Mo-W-Al-Ti-Ta-Nb-Fe-Ni alloy family is proposed containing 921,600 composition recipes in total. Through the examination of additive manufacturability, undesired phase formation propensity, and the precipitation fraction, one composition of superalloy, MAD542, out of the 921,600 candidates is selected. Validation of additive manufacturability of MAD542 is carried out by laser powder bed fusion (LPBF). By optimizing the LPBF process parameters, the crack-free MAD542 part is achieved. In addition, the MAD542 superalloy shows great resistance to the post-processing treatment-induced cracking. During the post-processing treatment, extensive annealing twins are promoted to achieve the recrystallization microstructure, ensuring the rapid reduction of stored energy. After ageing treatment, up to 60-65% volume fraction of γ′ precipitates are developed, indicating the huge potential of γ′ formation. Examined by the high-temperature slow strain rate tensile and constant loading creep testing, the MAD542 superalloy shows superior strength than the LPBF processed and hot isostatic pressed plus heat-treated IN738LC superalloy. While the low ductility of MAD542 is existed, which is expected to be improved by modifying the post-processing treatment scenarios and by the adjusting building direction in the following stages of the Ph.D. research. MAD542 superalloy so far shows both good additive manufacturability and mechanical potentials. Additionally, the results in this study will contribute to a novel paradigm for alloy design and encourage more γ′-strengthened nickel-based superalloys tailored for AM processes in the future.

Download or read book The Superalloys written by Roger C. Reed and published by Cambridge University Press. This book was released on 2008-07-31 with total page 363 pages. Available in PDF, EPUB and Kindle. Book excerpt: Superalloys are unique high-temperature materials used in gas turbine engines, which display excellent resistance to mechanical and chemical degradation. This book introduces the metallurgical principles which have guided their development. Suitable for graduate students and researchers, it includes exercises and additional resources at www.cambridge.org/9780521859042.

Download or read book Cyclic Plasticity of Engineering Materials written by Guozheng Kang and published by John Wiley & Sons. This book was released on 2017-05-01 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: New contributions to the cyclic plasticity of engineering materials Written by leading experts in the field, this book provides an authoritative and comprehensive introduction to cyclic plasticity of metals, polymers, composites and shape memory alloys. Each chapter is devoted to fundamentals of cyclic plasticity or to one of the major classes of materials, thereby providing a wide coverage of the field. The book deals with experimental observations on metals, composites, polymers and shape memory alloys, and the corresponding cyclic plasticity models for metals, polymers, particle reinforced metal matrix composites and shape memory alloys. Also, the thermo-mechanical coupled cyclic plasticity models are discussed for metals and shape memory alloys. Key features: Provides a comprehensive introduction to cyclic plasticity Presents Macroscopic and microscopic observations on the ratchetting of different materials Establishes cyclic plasticity constitutive models for different materials. Analysis of cyclic plasticity in engineering structures. This book is an important reference for students, practicing engineers and researchers who study cyclic plasticity in the areas of mechanical, civil, nuclear, and aerospace engineering as well as materials science.

Download or read book Superalloys 2020 written by Sammy Tin and published by Springer Nature. This book was released on 2020-08-28 with total page 1098 pages. Available in PDF, EPUB and Kindle. Book excerpt: The 14th International Symposium on Superalloys (Superalloys 2020) highlights technologies for lifecycle improvement of superalloys. In addition to the traditional focus areas of alloy development, processing, mechanical behavior, coatings, and environmental effects, this volume includes contributions from academia, supply chain, and product-user members of the superalloy community that highlight technologies that contribute to improving manufacturability, affordability, life prediction, and performance of superalloys.

Download or read book Effect of Crystallographic Orientation on Plastic Deformation of Single Crystal Nickel base Superalloys written by Eboni F. Westbrooke and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: ABSTRACT: Nickel-base superalloys, with [gamma]/[gamma]' microstructure, are the primary material used in turbines for aerospace applications. The blades in the hottest region of the turbine engine are made of single crystal Ni-base superalloys. It has been shown that the critical resolved shear stress (CRSS) of these materials is orientation dependent (also known as non-Schmid effect). The purpose of this research was to investigate the plastic deformation mechanisms of single crystal Ni-base superalloys as a function of crystallographic orientation in order to understand the factors that contribute to the non-Schmid effect. The superalloys in this study possessed alloying elements in amounts which defined them as 1st and 2nd generation superalloys. Tensile samples of various orientations were loaded to different strain levels.

Download or read book Multiscale Plasticity written by Nasr Ghoniem and published by Wiley. This book was released on 2020-01-28 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Multiscale Plasticity Nasr M Ghoniem and Giacomo Po, UCLA, USA A comprehensive treatment of plastic deformation at multiple length scales Plastic deformation is an important subject as a result of the wide use of metals in many technological applications, the fact that it is associated with failure mechanisms, and because of the emergence of strain engineering in the microelectronics industry. Plasticity is also becoming a significant factor in the design of nano and micro systems. Multiscale Plasticity addresses the subject of plasticity in a comprehensive manner, utilizing the multiscale modelling of materials (MMM) approach to systematically reduce the degrees of freedom at natural length scales. At the atomic scale, computer simulation methods, such as Molecular Dynamics (MD) and the Kinetic Monte Carlo (KMC) are presented. The book then discusses the role played by Dislocation Dynamics (DD) and Statistical Mechanics (SM) methods in understanding microstructure self-organization, heterogeneous plastic deformation, material instabilities and failure phenomena. At the macro-scale, emphasis is placed on recent progress made in crystal plasticity, strain gradient elasticity, strain gradient plasticity, and homogenization techniques. Key Features: Presents a physically based approach to the description of plasticity. Modern computational methods are introduced to the reader at multiple length scales, from the atoms all the way up to the continuum level. Direct comparisons between experiment and multiscale modelling. Applications are given in nano and micro-technologies, as well as examples of materials-by-design. Pedagogical in nature, Multiscale Plasticity leads the reader to a more in-depth understanding of plasticity at all length scales for a wide range of applications.

Download or read book Fundamentals of Creep in Metals and Alloys written by Michael E. Kassner and published by Elsevier. This book was released on 2004-04-06 with total page 289 pages. Available in PDF, EPUB and Kindle. Book excerpt: * Numerous line drawings with consistent format and units allow easy comparison of the behavior of a very wide range of materials * Transmission electron micrographs provide a direct insight in the basic microstructure of metals deforming at high temperatures * Extensive literature review of over 1000 references provide an excellent reference document, and a very balanced discussionUnderstanding the strength of materials at a range of temperatures is critically important to a huge number of researchers and practitioners from a wide range of fields and industry sectors including metallurgists, industrial designers, aerospace R&D personnel, and structural engineers. The most up-to date and comprehensive book in the field, Fundamentals of Creep in Metals and Alloys discusses the fundamentals of time-dependent plasticity or creep plasticity in metals, alloys and metallic compounds. This is the first book of its kind that provides broad coverage of a range of materials not just a sub-group such as metallic compounds, superalloys or crystals. As such it presents the most balanced view of creep for all materials scientists. The theory of all of these phenomena are extensively reviewed and analysed in view of an extensive bibliography that includes the most recent publications in the field. All sections of the book have undergone extensive peer review and therefore the reader can be sure they have access to the most up-to-date research, fully interrogated, from the world's leading investigators.· Numerous line drawings with consistent format and units allow easy comparison of the behavior of a very wide range of materials· Transmission electron micrographs provide a direct insight in the basic microstructure of metals deforming at high temperatures· Extensive literature review of over 1000 references provide an excellent reference document, and a very balanced discussion

Download or read book Deformation Studies Near Hard Particles in a Superalloy written by Phani Shashanka Karamched and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Superalloys have performed well as blade and disc materials in turbine engines due to their exceptional elevated temperature strength, high resistance to creep, oxidation and corrosion as well as good fracture toughness. This study explores the use of a relatively new technique of strain measurement, high resolution electron back scatter diffraction (HR-EBSD) to measure local deformation fields. The heart of the HR-EBSD technique lies in comparing regions in EBSD patterns from a strained region of a sample to those in a pattern from an unstrained region. This method was applied to study the elastic strain fields and geometrically necessary dislocation density (GND density) distribution near hard carbide particles in a nickel-based superalloy MAR-M-002. Significant thermal strains were initially induced by thermal treatment, which included a final cooling from the ageing temperature of 870°C. Elastic strains were consistent with a compressive radial strain and tensile hoop strain that was expected as the matrix contracts around the carbide. The mismatch in thermal expansion coefficient of the carbide particles compared to that of the matrix was sufficient to have induced localized plastic deformation in the matrix leading to a GND density of 3 x 1013 m-2 in regions around the carbide. These measured elastic strain and GND densities have been used to help develop a crystal plasticity finite element model in another research group and some comparisons under thermal loading have also been examined. Three-point bending was then used to impose strain levels within the range ±12% across the height of a bend bar sample. GND measurements were then made at both carbide-containing and carbide-free regions at different heights across the bar. The average GND density increases with the magnitude of the imposed strain (both in tension and compression), and is markedly higher near the carbide particles. The higher GND densities near the carbides (order of 1014 per m2) are generated by the large strain gradients produced around the plastically rigid inclusion during monotonic mechanical deformation with some minor contribution from the pre-existing residual deformation from thermal loading. A method was developed of combining the local EBSD measurements with FE modelling to set the average residual strains within the mapped region even when a good strain free reference point was unavailable. Cyclic loading was then performed under four point loading to impose strain levels of about ±8% across the height of bend bar samples. Similar measurements as in the case of monotonic deformation were made at several interruptions to fatigue loading. Observations from the cyclic loading such as slip features, carbide cracking, GND density accumulation have been explored around carbide particles, at regions away from them and near a grain boundary.

Download or read book Strengthening Mechanisms in Crystal Plasticity written by Ali Argon and published by Oxford University Press on Demand. This book was released on 2008 with total page 425 pages. Available in PDF, EPUB and Kindle. Book excerpt: Technologically important metals and alloys have been strengthened throughout history by empirical means. The scientific bases of the central mechanisms of such forms of strengthening, developed over the past several decades are presented here through mechanistic models and associated experimental results.

Download or read book A Multi scale Simulation Approach to Deformation Mechanism Prediction in Superalloys written by Duchao Lv and published by . This book was released on 2016 with total page 212 pages. Available in PDF, EPUB and Kindle. Book excerpt: High-temperature alloys in general and superalloys in particular are crucial for manufacturing gas turbines for aircraft and power generators. Among the superalloy family, the Ni-based superalloys are the most frequently used due to their excellent strength-to-weight ratio. Their strength results from their ordered intermetallic phases (precipitates), which are relatively stable at elevated temperatures. The major deformation processes of Ni-based and Co-based superalloys are precipitate shearing and Orowan looping. The key to developing physics-based models of creep and yield strength of aircraft engine components is to understand the two deformation mechanisms mentioned above. Recent discoveries of novel dislocation structures and stacking-fault configurations in deformed superalloys implied that the traditional anti-phase boundary (APB)-type, yield-strength model is unable to explain the shearing mechanisms of the gamma” phase in 718-type (Ni-based) superalloys. While the onset of plastic deformation is still related to the formation of highly-energetic stacking faults, the physics-based yield strength prediction requires that the novel dislocation structure and the correct intermediate stacking-fault be considered in the mathematical expressions. In order to obtain the dependence of deformation mechanisms on a material’s chemical composition, the relationship between the generalized-stacking-fault (GSF) surface and its chemical composition must be understood. For some deformation scenarios in which one precipitate phase and one mechanism are dominant (e.g., Orowan looping), their use in industry requires a fast-acting model that can capture the features of the deformation (e.g., the volume fraction of the sheared matrix) and reduces lost time by not repeating fine-scale simulations. The objective of this thesis was to develop a multi-scale, physics-based simulation approach that can be used to optimize existing superalloys and to accelerate the design of new alloys. In particular, density functional theory (DFT) was used to calculate the GSF surface of the gamma” phase in the 718-type superalloy. In addition, the deformation pathways inside the gamma” particles were identified, and the dislocation emissions were predicted. Many novel dislocation sources inside the gamma” particles were simulated by using the phase-field method, which predicts and explains the dislocation configurations that appear during the deformation process or that are left as debris. Moreover, based on the stacking-fault energies in the available literature, we calculated the dependence of the chemical composition of the GSF surface of the gamma’ phase in Co-based, CoNi-based, and Ni-based superalloys. The phase-field simulation, which used the GSF surfaces as inputs, explained the relationship between the shearing mechanism and chemical composition. Thus, two fast-acting models were developed by using the modified analytic expressions of particle shearing and Orowan looping. These expressions were calibrated by using the GSF surface and the simulation of the phase-field, and they were used to predict the yield strength of 718-type superalloy and the localized creep features of the gamma/gamma’ microstructure. The fast-acting yield models were trained by the available experimental results. Since the chemical re-ordering and the segregation effects are not considered in this work, the fast-acting models are designed to the predict mechanical behaviors at the room temperature and the intermediate temperature.

Download or read book Dislocations Mesoscale Simulations and Plastic Flow written by Ladislas Kubin and published by OUP Oxford. This book was released on 2013-04-18 with total page 320 pages. Available in PDF, EPUB and Kindle. Book excerpt: In the past twenty years, new experimental approaches, improved models and progress in simulation techniques brought new insights into long-standing issues concerning dislocation-based plasticity in crystalline materials. During this period, three-dimensional dislocation dynamics simulations appeared and reached maturity. Their objectives are to unravel the relation between individual and collective dislocation processes at the mesoscale, to establish connections with atom-scale studies of dislocation core properties and to bridge, in combination with modelling, the gap between defect properties and phenomenological continuum models for plastic flow. Dislocation dynamics simulations are becoming accessible to a wide range of users. This book presents to students and researchers in materials science and mechanical engineering a comprehensive coverage of the physical body of knowledge on which they are based. It includes classical studies, which are too often ignored, recent experimental and theoretical advances, as well as a discussion of selected applications on various topics.

Download or read book Deformation Mechanisms of a Nickel based Single crystal Superalloy During Low cycle Fatigue at Different Temperatures written by and published by . This book was released on 2015 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: