Download or read book Ultrasonic Processing of Aluminum Alloys written by Liang Zhang and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Ultrasonic Treatment of Light Alloy Melts written by Georgy I. Eskin and published by CRC Press. This book was released on 2014-08-20 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: Spawned by growing interest in ultrasonic technology and new developments in ultrasonic melt processing, the Second Edition of Ultrasonic Treatment of Light Alloy Melts discusses use of ultrasonic melt treatment in direct-chill casting, shape casting, rapid solidification, zone refining, and more, exploring the effects of power ultrasound on melt d
Download or read book Ultrasonic Processing of Aluminum 2139 and 7050 written by Jordan Derek Reed and published by . This book was released on 2018 with total page 63 pages. Available in PDF, EPUB and Kindle. Book excerpt: Acoustics is the study of all sound waves, with ultrasound classified as those frequencies above 20,000 Hz. Currently, ultrasound is being used in many industries for a variety of purposes such as ultrasonic imaging, ultrasonic assisted friction stir welding, and ultrasonic spot welding. Despite these uses, the effects of ultrasound on phase stability and resultant mechanical properties has been minimally analyzed. Here we study the impact waves play in ultrasonic welding and design an apparatus to maximize waves entering aluminum alloy samples. Aluminum 2139 and 7050 are used because they are precipitation strengthened by metastable phases so temperature change, and the corresponding phase stability, can greatly impact their strength. Results suggest that the ultrasonic welder primarily imposes a localized temperature spike due to friction, averaging over 200°C in a few seconds, which generally lowers the Vickers hardness due to coarsening or even dissolution of strengthening precipitates. Conversely, the new design increases the Vickers hardness by up to 30% over the initial hardness of approximately 63HV for aluminum 2139 and 83HV for aluminum 7050, respectively, while only increasing the temperature by an average of approximately 10°C. This new design was unable to achieve peak hardness, but the strengthening it achieved in two minutes was equivalent to one month of natural aging. If this system was able to be fine-tuned, it could serve as a quick strengthening process for recently weakened aluminum alloys, such as after friction stir welding.
Download or read book Ultrasonic Treatment of Light Alloy Melts written by G I Eskin and published by CRC Press. This book was released on 1998-05-06 with total page 366 pages. Available in PDF, EPUB and Kindle. Book excerpt: This is the first monograph to comprehensively cover the effect of using power ultrasound to refine and solidify aluminium and magnesium alloys. The author is widely regarded as a pioneer in the field, and the text is based on results obtained over the 40 years he has spent developing these techniques. Ultrasonic treatment efficiently removes hydrogen and fine solid inclusions from melts, and also helps create a refined grain structure during solidification in the ultrasonic field. Both the fundamental and applied aspects of the formation of an extremely fine nondentritic grain structure are discussed, as well as the application of ultrasound to the process of zone melting.
Download or read book Modeling of Solidification Microstructure During Ultrasonic Processing of Cast Aluminum Alloys written by Aqi Dong and published by . This book was released on 2021 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In order to study the formation of the solidification structure including the columnar-toequiaxedtransition (e.g., CET) under the influence of ultrasound, a 2-zone furnace system and an ultrasonic equipment were built and utilized. The 2-zone furnace system consists of an induction furnace with a top coil and a bottom coil, a graphite crucible, and. a water-cooled chill block located at the bottom of the crucible. By controlling both the top and bottom coil output power independently, the furnace can create various temperature gradients and cooling rates in different regions of the graphite crucible. The ultrasound Nb probe was inserted at the top of the crucible. The top of the crucible was also thermally insulated. Temperature measurements were performed at different locations in the crucible. The effects of ultrasound on the microstructure formation during solidification of A356 alloy was studied. A numerical model was developed to simulate the solidification process in the crucible and to assist in developing of solidification maps. In addition, with the help of machine learning techniques, the mutual interaction between Al-Si based alloys content, physical properties and processing parameters have been studied. Quantitative relationship equations and the significance of each key factors were developed and analyzed via machine learning, which helps to better understand the complex nonlinear relationship of alloy composition-physical properties-solidification processing parameters-mechanical performance in cast Al-Si based alloys. In the first chapter, the background of A356 alloy, ultrasonic stirring technology and the application of machine learning technique on metallurgical and materials engineering are introduced. The second chapter describes the methodology of the ultrasonic refining and modification mechanisms as well as several relevant machine learning algorithms that can be applied to study metallic materials. In the third chapter, the ultrasound effects on the formation of the solidification structure of A356 ingots processed via a 2-Zone induction melting furnace are studied. The fourth chapter focuses on modeling of segregation and microstructure evolution during the solidification of A356. Finally, in the fifth chapter a prediction of a quantitative relationship of alloys content-physical properties-processing parameters-mechanical properties using machine learning is performed.
Download or read book Ultrasonic Cavitation Treatment of Metallic Alloys written by Iakovos Tzanakis and published by MDPI. This book was released on 2020-02-05 with total page 110 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Special Issue scrutinizes the use of ultrasonic-cavitation melt treatment in technology of high-quality metallic alloys with improved mechanical properties, and assesses the driving mechanisms of cavitation-induced effects, such as grain refinement, degassing, wetting, and particle distribution. In this context, the research published in this Special Issue considers the interaction between the cavitation field and acoustic streaming with the melt flow and the suspended solid/liquid phases, the characterization and mapping of cavitation activity in a melt volume, and the possibility of achieving high efficiency in processing large melt volumes through technological approaches for the commercial implementation of ultrasonic processing technology.
Download or read book Semi Solid Processing of Aluminum Alloys written by Shahrooz Nafisi and published by Springer. This book was released on 2016-09-19 with total page 372 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes in great detail the semi-solid processing of aluminum alloys. The authors examine the fundamentals of semi-solid metal processing, provide guidelines for research, illustrate the tools that are employed, and explain the measured parameters for semi-solid processing characterization.
Download or read book Light Metals 2020 written by Alan Tomsett and published by Springer Nature. This book was released on 2020-01-28 with total page 1385 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Light Metals symposia at the TMS Annual Meeting & Exhibition present the most recent developments, discoveries, and practices in primary aluminum science and technology. The annual Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2020 collection includes papers from the following symposia: • Alumina and Bauxite• Aluminum Alloys, Processing and Characterization• Aluminum Reduction Technology• Cast Shop Technology• Cast Shop Technology: Recycling and Sustainability Joint Session• Electrode Technology for Aluminum Production
Download or read book Ultrasonic Treatment of Light Alloy Melts Second Edition written by Georgy I. Eskin and published by CRC Press. This book was released on 2014-08-20 with total page 350 pages. Available in PDF, EPUB and Kindle. Book excerpt: Spawned by growing interest in ultrasonic technology and new developments in ultrasonic melt processing, the Second Edition of Ultrasonic Treatment of Light Alloy Melts discusses use of ultrasonic melt treatment in direct-chill casting, shape casting, rapid solidification, zone refining, and more, exploring the effects of power ultrasound on melt degassing, filtration, and refinement in aluminum and magnesium alloys. The fully revised and restructured Second Edition: Contains new, in-depth coverage of composite and nanocomposite materials Provides a historical review of the last century of ultrasonic applications to metallurgy Emphasizes the fundamentals, mechanisms, and applications of ultrasonic melt processing in different light-metal technologies Features new chapters on ultrasonic grain refinement, refinement of primary solid phases, and semi-solid processing of billets with nondendritic structure Includes significant updates reflecting results obtained over the past two decades on different scales, from laboratory to full-scale industrial implementations Complete with many new figures and examples, Ultrasonic Treatment of Light Alloy Melts, Second Edition delivers a comprehensive treatise on ultrasonic melt processing and cavitation, presenting essential guidelines for practical use and further development of the technology.
Download or read book Liquid Metal Processing written by I.G. Brodova and published by CRC Press. This book was released on 2001-10-04 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: The title presents an up-to-date account of the research, development, and applications of metallic alloys, recent research into the structure of charge materials, melt treatment, and casting technologies, and their influence on the properties of melts and ingots. This research has confirmed theoretical concepts about the microheterogenous constitution of metallic melts and has made it possible to manage the quality of castings and ingots of various alloys by their special treatment in the liquid state. The four chapters of the book give theoretical and experimental evidence of the effect of the melt constitution on the structure and properties of the solid metal. Liquid Metal Processing: Applications to Aluminium Alloy Production considers common features of structure formation in aluminium alloys for a wide range of solidification conditions, including ultrasonic and thermal melt treatments and discusses the technological problems of these treatments.
Download or read book Experimental and Theoretical Investigation of Ultrasonic Cavitation Processing of Al based Alloys and Nanocomposites written by Yang Xuan and published by . This book was released on 2018 with total page 113 pages. Available in PDF, EPUB and Kindle. Book excerpt: Ultrasonic Treatment (UST) is one of the most promising manufacturing methods to refine the microstructure of casting alloys by transforming the morphology of the grains from dendritic to globular, decreasing the grain size, and modifying the precipitates. The applied temperature and/or temperature range during the ultrasonic and solidification processing are the key parameters that will influence the grain refinement. In this study, the effects of the temperature and/or temperature range applied during the ultrasonic and solidification processing on the microstructure and nano-particles distribution of the metal-matrix-nano-composites (MMNCs) have been investigated in detail. Aluminum alloy A356 and Al2O3/SiC nano-particles are used as the matrix alloy and the reinforcement, respectively. UST is applied during the solidification of the molten alloy. Experimental results indicated that the application of UST during solidification has positive effects on the microstructure of the as-cast ingots. Different UST application temperature/temperature range causes different refinement results. Moreover, the added nanoparticles refined the microstructure of the ingot section that is located adjacent to the immersed cylindrical face of the probe. Al-Si-Cu alloys have been widely used in the automotive industry. Fe-rich intermetallics are regarded as the most detrimental impurities that diminish the mechanical properties of alloys. In this study, the effect of ultrasound application temperature/temperature range on the pre-dendritic Fe-rich intermetallics (i.e, sludge) has been also investigated. Aluminum alloy A383 is used as the base alloy. Experimental results indicated that by applying UST on the melt highly influences the morphology and distribution of the precipitated Fe-rich intermetallics. Different UST application temperature/temperature range causes different modification and distribution results of the Fe-rich intermetallics. To create various temperature gradients in the laboratory scale ingot, an innovative two-zone furnace -ultrasound system has been set up in this study. A numerical model for simulation of the temperature-output power correlation that was validated by using experimental measurements has been built as well. The specific ultrasonic zone that will strongly affect the ingot microstructure has been identified and the ultrasonic attenuation coefficient of aluminum A356 melt has been determined.
Download or read book Ultrasonic Welding of Aluminum written by J. Byron Jones and published by . This book was released on 1955 with total page 50 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Solidification Processing of Metallic Alloys Under External Fields written by Dmitry G. Eskin and published by Springer. This book was released on 2018-10-09 with total page 323 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book explores the application of external physical fields to the solidification processing of metallic alloys. Leading academics from around the world present comprehensive and critical reviews on state-of-the-art research and discuss possible future directions. Major physical fields, including electromagnetic, electric, acoustic, and thermal, are considered. In addition, the most advanced synchrotron X-ray based real-time and in-situ studies and numerical modeling methodologies are reviewed and discussed, with a special emphasis on their applications to the solidification processes. Throughout, all chapters are illustrated with both historical and very recent research cases, including typical examples of in-situ studies, modeling, and simulation. This book contains essential knowledge and information suitable for a wide audience, from undergraduate and postgraduate students to academics, practicing researchers, and engineers in materials, metallurgy, and manufacturing.
Download or read book Light Metals 2017 written by Arne P. Ratvik and published by Springer. This book was released on 2017-02-10 with total page 1385 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Light Metals symposia at the TMS Annual Meeting & Exhibition present the most recent developments, discoveries, and practices in primary aluminum science and technology. The annual Light Metals volume has become the definitive reference in the field of aluminum production and related light metal technologies. The 2017 collection includes papers from the following symposia:Alumina and BauxiteAluminum Alloys, Processing, and CharacterizationAluminum Reduction TechnologyCast Shop TechnologyCast Shop Technology: Recycling and Sustainability Joint SessionElectrode TechnologyThe Science of Melt Refining: An LMD Symposium in Honor of Christian Simensen and Thorvald Abel Engh
Download or read book Fundamentals of Aluminium Metallurgy written by Roger Lumley and published by Woodhead Publishing. This book was released on 2018-05-22 with total page 594 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fundamentals of Aluminium Metallurgy: Recent Advances updates the very successful book Fundamentals of Aluminium Metallurgy. As the technologies related to casting and forming of aluminum components are rapidly improving, with new technologies generating alternative manufacturing methods that improve competitiveness, this book is a timely resource. Sections provide an overview of recent research breakthroughs, methods and techniques of advanced manufacture, including additive manufacturing and 3D printing, a comprehensive discussion of the status of metalcasting technologies, including sand casting, permanent mold casting, pressure diecastings and investment casting, and recent information on advanced wrought alloy development, including automotive bodysheet materials, amorphous glassy materials, and more. Target readership for the book includes PhD students and academics, the casting industry, and those interested in new industrial opportunities and advanced products. - Includes detailed and specific information on the processing of aluminum alloys, including additive manufacturing and advanced casting techniques - Written for a broad ranging readership, from academics, to those in the industry who need to know about the latest techniques for working with aluminum - Comprehensive, up-to-date coverage, with the most recent advances in the industry
Download or read book Ultrasonic Processing of Materials written by and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The purpose of this project was to determine the impact of a new breakthrough technology, ultrasonic processing, on various industries, including steel, aluminum, metal casting, and forging. The specific goals of the project were to evaluate core principles and establish quantitative bases for the ultrasonc processing of materials, and to demonstrate key applications in the areas of grain refinement of alloys during solidification and degassing of alloy melts. This study focussed on two classes of materials - aluminum alloys and steels - and demonstrated the application of ultrasonic processing during ingot casting.
