Download or read book Troubleshooting Rotating Machinery written by Robert X. Perez and published by John Wiley & Sons. This book was released on 2016-07-14 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Download or read book Rotating Machinery Vibration written by Maurice L. Adams and published by CRC Press. This book was released on 2000-10-24 with total page 642 pages. Available in PDF, EPUB and Kindle. Book excerpt: This comprehensivereference/text provides a thorough grounding in the fundamentals of rotating machinery vibration-treating computer model building, sources and types of vibration, and machine vibration signal analysis. Illustrating turbomachinery, vibration severity levels, condition monitoring, and rotor vibration cause identification, Ro

Download or read book Forsthoffer s Best Practice Handbook for Rotating Machinery written by William E. Forsthoffer and published by Elsevier. This book was released on 2011-05-21 with total page 681 pages. Available in PDF, EPUB and Kindle. Book excerpt: Optimize plant asset safety and reliability while minimizing operating costs with this invaluable guide to the engineering, operation and maintenance of rotating equipment Based upon his multi-volume Rotating Equipment Handbooks, Forsthoffer's Best Practice Handbook for Rotating Machinery summarises, expands and updates the content from these previous books in a convenient all-in-one volume. Offering comprehensive technical coverage and insider information on best practices derived from lessons learned in the engineering, operation and maintenance of a wide array of rotating equipment, this new title presents: - A unique "Best Practice" and "Lessons Learned" chapter framework, providing bite-sized, troubleshooting instruction on complex operation and maintenance issues across a wide array of industrial rotating machinery. - Five chapters of completely new material combined with updated material from earlier volumes, making this the most comprehensive and up-to-date handbook for rotary equipment currently available. Intended for maintenance, engineering, operation and management, Forsthoffer's Best Practice Handbook for Rotating Machinery is a one-stop resource, packed with a lifetime's rotating machinery experience, to help you improve efficiency, safety, reliability and cost. - A unique "Lessons Learned/Best Practices" component opens and acts as a framework for each chapter. Readers not only become familiar with a wide array of industrial rotating machinery; they learn how to operate and maintain it by adopting the troubleshooting perspective that the book provides - Five chapters of completely new material combined with totally updated material from earlier volumes of Forsthoffer's Handbook make this the most comprehensive and up-to-date handbook for rotary equipment currently - Users of Forsthoffer's multi-volume Rotating Equipment Handbooks now have an updated set, with expanded coverage, all in one convenient, reasonably-priced volume

Download or read book Troubleshooting Rotating Machinery written by Robert X. Perez and published by John Wiley & Sons. This book was released on 2016-08-30 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process machines are critical to the profitability of processes. Safe, efficient and reliable machines are required to maintain dependable manufacturing processes that can create saleable, on-spec product on time, and at the desired production rate. As the wards of process machinery, we wish to keep our equipment in serviceable condition. One of the most challenging aspects of a machinery professional or operator’s job is deciding whether an operating machine should be shut down due to a perceived problem or be allowed to keep operating. If he or she wrongly recommends a repair be conducted, the remaining useful machine life is wasted, but if he or she is right, they can save the organization from severe consequences, such as product releases, fires, costly secondary machine damage, etc. This economic balancing act is at the heart of all machinery assessments. Troubleshooting is part science and part art. Simple troubleshooting tables or decision trees are rarely effective in solving complex, real-world machine problems. For this reason, the authors want to offer a novel way to attack machinery issues that can adversely affect the reliability and efficiency of your plant processes. The methodology presented in this book is not a rigid “cook book” approach but rather a flexible and dynamic process aimed at exploring process plant machines holistically, in order uncover the true nature the problem at hand.

Download or read book Operator s Guide to Rotating Equipment written by Julien LeBleu and published by . This book was released on 2014-05 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Every operator who is responsible for monitoring critical rotating equipment will greatly benefit from this handy reference book. The goal of this book is to present proven techniques that will enable rookie and veteran operators alike to detect problems early and, we hope, eliminate major outages and/or maintenance costs. To achieve this goal we shall explain the basics of lubrication systems, bearings, drivers, seals and sealing systems, for centrifugal and positive displacement pumps as well as turbines, centrifugal compressors and reciprocating compressors. We will then present common sense inspection methods for centrifugal and positive displacement pumps, gear boxes, motors, heat exchangers, and turbines.

Download or read book Electrical Insulation for Rotating Machines written by Greg C. Stone and published by John Wiley & Sons. This book was released on 2014-07-02 with total page 685 pages. Available in PDF, EPUB and Kindle. Book excerpt: A fully expanded new edition documenting the significant improvements that have been made to the tests and monitors of electrical insulation systems Electrical Insulation for Rotating Machines: Design, Evaluation, Aging, Testing, and Repair, Second Edition covers all aspects in the design, deterioration, testing, and repair of the electrical insulation used in motors and generators of all ratings greater than fractional horsepower size. It discusses both rotor and stator windings; gives a historical overview of machine insulation design; and describes the materials and manufacturing methods of the rotor and stator winding insulation systems in current use (while covering systems made over fifty years ago). It covers how to select the insulation systems for use in new machines, and explains over thirty different rotor and stator winding failure processes, including the methods to repair, or least slow down, each process. Finally, it reviews the theoretical basis, practical application, and interpretation of forty different tests and monitors that are used to assess winding insulation condition, thereby helping machine users avoid unnecessary machine failures and reduce maintenance costs. Electrical Insulation for Rotating Machines: Documents the large array of machine electrical failure mechanisms, repair methods, and test techniques that are currently available Educates owners of machines as well as repair shops on the different failure processes and shows them how to fix or otherwise ameliorate them Offers chapters on testing, monitoring, and maintenance strategies that assist in educating machine users and repair shops on the tests needed for specific situations and how to minimize motor and generator maintenance costs Captures the state of both the present and past “art” in rotating machine insulation system design and manufacture, which helps designers learn from the knowledge acquired by previous generations An ideal read for researchers, developers, and manufacturers of electrical insulating materials for machines, Electrical Insulation for Rotating Machines will also benefit designers of motors and generators who must select and apply electrical insulation in machines.

Download or read book Forsthoffer s Proven Guidelines for Rotating Machinery Excellence written by William E. Forsthoffer and published by Butterworth-Heinemann. This book was released on 2021-12-03 with total page 520 pages. Available in PDF, EPUB and Kindle. Book excerpt: Forsthoffer's Proven Guidelines for Rotating Machinery Excellence draws on Forsthoffer's 60 years of industry experience to get new operatives up to speed fast. Each of the topics covered are selected based on hard-won knowledge of where problems with rotating machinery originate. This easy to use, highly-illustrated book is designed to elevate the competence of entry level personnel to enable them to immediately contribute to providing optimum rotating machinery reliability for their companies. The first 3 chapters address practical personal rotating machinery awareness, detail how to optimize this awareness to identify "low hanging fruit" safety and reliability improvement opportunities and how to define and implement a cost-effective action plan. The remaining chapters focus on the function of key components in each type of rotating machinery and how to monitor and correct their condition before failure. The last chapter is an RCA (Root Cause Analysis) procedure chapter detailing effective Root Cause Identification before a Failure to prevent a costly failure and the need for a RCFA. - Real-life examples are provided from the field of operation and maintenance of rotating machinery, helping readers to implement effectively - Includes important advice on monitoring approaches for different types of machines, highlighting differences between working with pumps and compressors - A chapter on Root Cause Identification features proven methods to help your organization to prevent machinery failures

Download or read book 1 Forsthoffer s Rotating Equipment Handbooks written by William E. Forsthoffer and published by Elsevier. This book was released on 2005-12-16 with total page 529 pages. Available in PDF, EPUB and Kindle. Book excerpt: 'Fundamentals of Rotating Equipment' is an overview of the main types of rotating machinery in industry, and covers such aspects as system dynamics, surge control, vibration and balancing, radial bearing design, performance parameters, rotor system design and operation, rotor axial (thrust) forces, performance objectives and mechanical restraints, auxiliary systems and seals. This book will enhance rotating equipment reliability and safety throughout the many industries where such equipment is vital to a successful business. Over recent years there have been substantial changes in those industries which are concerned with the design, purchase and use of special purpose (ie critical, high-revenue) rotating equipment. Key personnel have been the victims of early retirement or have moved to other industries: contractors and end-users have reduced their technical staff and consequently have to learn complex material ‘from scratch’. As a result, many companies are finding that they are devoting unnecessary man hours to the discovery and explanation of basic principles, and having to explain these to clients who should already be aware of them. In addition, the lack of understanding by contractors and users of equipment characteristics and operating systems often results in a ‘wrong fit’ and a costly reliability problem. The stakes can be high, and it against this background that this book has been published. It is the outcome of many years experience and is based on well-honed teaching material which is easily readable, understandable and actually enjoyable! This is a five volume set. The volumes are: 1. Fundamentals of Rotating Equipment 2. Pumps 3. Compressors 4. Auxiliary Systems 5. Reliability Optimization thru Component Condition Monitoring and Root Cause Analysis * A distillation of many years of on-site training by a well-known US Engineer who also operates in the Middle East. * A Practical book written in a succinct style and well illustrated throughout. * An overview of the main types of rotating machinery in industry.

Download or read book Vibration Problems in Machines written by Arthur W. Lees and published by CRC Press. This book was released on 2020-07-02 with total page 362 pages. Available in PDF, EPUB and Kindle. Book excerpt: Vibration Problems in Machines explains how to infer information about the internal operations of rotating machines from external measurements through methods used to resolve practical plant problems. Second edition includes summary of instrumentation, methods for establishing machine rundown data, relationship between the rundown curves and the ideal frequency response function. The section on balancing has been expanded and examples are given on the strategies for balancing a rotor with a bend, with new section on instabilities. It includes case studies with real plant data, MATLAB® scripts and functions for the modelling and analysis of rotating machines.

Download or read book Maintenance Reliability and Troubleshooting in Rotating Machinery written by Robert X. Perez and published by John Wiley & Sons. This book was released on 2022-05-13 with total page 386 pages. Available in PDF, EPUB and Kindle. Book excerpt: Maintenance, Reliability and Troubleshooting in ROTATING MACHINERY This broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating machinery represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, and other equipment, that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and other topics. The goal of the “Advances in Rotating Machinery” book series is to provide industry practitioners a time-savings means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series will cover industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Volume one began the series by focusing on design and analysis. Volume two continues the series by covering important machinery reliability concepts and offering practical reliability improvement ideas. Best-in-class production facilities require exceptional machinery reliability performance. In this volume, exceptional machinery reliability is defined as the ability of critical rotating machines to consistently perform as designed, without degradation or failure, until their next scheduled overhaul. Readers will find this volume chock-full of practical ideas they can use to improve the reliability and efficiency of their machinery. Maintenance, Reliability and Troubleshooting in Rotating Machinery covers, among many other topics: General machinery reliablity advice Understanding failure data Design audits and improvement ideas Maintenace best practices Analyzing failures

Download or read book Rotating Equipment written by James M. Watterson and published by Momentum Press. This book was released on 2019-03-05 with total page 309 pages. Available in PDF, EPUB and Kindle. Book excerpt: Rotating Equipment: Maintenance and Troubleshooting has been written on the back of Dr. Watterson’s experience in working with over 20 oil refineries and petrochemical and fertilizer industries worldwide, which spans over 30 years. Every aspect of rotating equipment is explored, from turbines, both gas and steam, compressors, pumps to the use of predictive maintenance equipment. Included in this book is an in-depth explanation of predictive maintenance techniques, such as ultrasound testing, eddy curves, visual testing techniques, such as stroboscope, liquid penetrant, and vibration monitoring. Dr. Watterson also describes clearly the value of online condition-based monitoring of rotating equipment. The primary objective of this book is to show the way to reduce cost and frequency of planned maintenance by detection of abnormalities on equipment’s operating and preset performance parameters.

Download or read book Condition Monitoring Troubleshooting and Reliability in Rotating Machinery written by Robert X. Perez and published by John Wiley & Sons. This book was released on 2023-05-03 with total page 452 pages. Available in PDF, EPUB and Kindle. Book excerpt: ROTATING MACHINERY This third volume in a broad collection of current rotating machinery topics, written by industry experts, is a must-have for rotating equipment engineers, maintenance personnel, students, and anyone else wanting to stay abreast with current rotating machinery concepts and technology. Rotating Machinery Fundamentals and Advances represents a broad category of equipment, which includes pumps, compressors, fans, gas turbines, electric motors, internal combustion engines, etc., that are critical to the efficient operation of process facilities around the world. These machines must be designed to move gases and liquids safely, reliably, and in an environmentally friendly manner. To fully understand rotating machinery, owners must be familiar with their associated technologies, such as machine design, lubrication, fluid dynamics, thermodynamics, rotordynamics, vibration analysis, condition monitoring, maintenance practices, reliability theory, and others. The goal of the “Advances in Rotating Machinery” book series is to provide industry practicioners a time-saving means of learning about the most up-to-date rotating machinery ideas and best practices. This three-book series covers industry-relevant topics, such as design assessments, modeling, reliability improvements, maintenance methods and best practices, reliability audits, data collection, data analysis, condition monitoring, and more. Readers will find a good mix of theory and sage experience throughout this book series. Whether for the veteran engineer, a new hire, technician, or other industry professional, this is a must-have for any library. This outstanding new vcolume includes: Machinery monitoring concepts and best practices Optimizing Lubrication and Lubricant Analysis Machinery troubleshooting Reliability improvement ideas Professional development advice

Download or read book More Best Practices for Rotating Equipment written by Michael S. Forsthoffer and published by Butterworth-Heinemann. This book was released on 2017-02-06 with total page 638 pages. Available in PDF, EPUB and Kindle. Book excerpt: More Best Practices for Rotating Equipment follows Forsthoffer's multi-volume Rotating Equipment Handbooks, addressing the latest best practices in industrial rotating machinery and also including a comprehensive treatment of the basics for reference. The author's famous troubleshooting approach teaches the reader proven methodologies for installation, operation, and maintenance of equipment, and covers all phases of work with rotating equipment. Reliability optimization is also addressed for the first time. The book is ideal for engineers working in the design, installation, operation, and maintenance of power machinery. It is also an essential source of information for postgraduate students and researchers of mechanical and industrial engineering. - Presents 200 new best practices for rotating equipment - Offers an easy-to-use reference, with each chapter addressing a different type of equipment - Covers all phases of work with rotating equipment, from pre-commissioning through maintenance

Download or read book Machinery Malfunction Diagnosis and Correction written by Robert C. Eisenmann and published by Prentice Hall. This book was released on 1998 with total page 840 pages. Available in PDF, EPUB and Kindle. Book excerpt: Specific, practical guidance for every individual involved with solving process machinery problems. The single source reference for explanations of fundamental machinery behavior, static and dynamic measurements, plus data acquisition, processing and interpretation. A variety of lateral and torsional analytical procedures, and physical tests are presented and discussed.

Download or read book Fundamentals of Rotating Machinery Diagnostics written by Donald E. Bently and published by American Society of Mechanical Engineers. This book was released on 2002 with total page 768 pages. Available in PDF, EPUB and Kindle. Book excerpt: A practical course in the fundamentals of machinery diagnostics for anyone who works with rotating machinery, from operator to manager, from design engineer to machinery diagnostician. This comprehensive book thoroughly explains and demystifies important concepts needed for effective machinery malfunction diagnosis: (A) Vibration fundamentals: vibration, phase, and vibration vectors. (B) Data plots: timebase, average shaft centerline, polar, Bode, APHT, spectrum, trend XY, and the orbit. (C) Rotor dynamics: the rotor model, dynamic stiffness, modes of vibration, anisotropic (asymmetric) stiffness, stability analysis, torsional and axial vibration, and basic balancing. Modern root locus methods (pioneered by Walter R. Evans) are used throughout this book. (D) Malfunctions: unbalance, rotor bow, high radial loads, misalignment, rub and looseness, fluid-induced instability, and shaft cracks. Hundreds of full-color illustrations explain key concepts, and several detailed case studies show how these concepts were used to solve real machinery problems. A comprehensive glossary of diagnostic terms is included.

Download or read book Vibrations of Rotating Machinery written by Osami Matsushita and published by Springer. This book was released on 2017-05-22 with total page 367 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book opens with an explanation of the vibrations of a single degree-of-freedom (dof) system for all beginners. Subsequently, vibration analysis of multi-dof systems is explained by modal analysis. Mode synthesis modeling is then introduced for system reduction, which aids understanding in a simplified manner of how complicated rotors behave. Rotor balancing techniques are offered for rigid and flexible rotors through several examples. Consideration of gyroscopic influences on the rotordynamics is then provided and vibration evaluation of a rotor-bearing system is emphasized in terms of forward and backward whirl rotor motions through eigenvalue (natural frequency and damping ratio) analysis. In addition to these rotordynamics concerning rotating shaft vibration measured in a stationary reference frame, blade vibrations are analyzed with Coriolis forces expressed in a rotating reference frame. Other phenomena that may be assessed in stationary and rotating reference frames include stability characteristics due to rotor internal damping and instabilities due to asymmetric shaft stiffness and thermal unbalance behavior.

Download or read book Vibrations of Power Plant Machines written by Franz Herz and published by Springer Nature. This book was released on 2020-03-16 with total page 258 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers professionals working at power plants guidelines and best practices for vibration problems, in order to help them identify the respective problem, grasp it, and successfully solve it. The book provides very little theoretical information (which is readily available in the existing literature) and doesn’t assume that readers have an extensive mathematical background; rather, it presents a range of well-documented, real-world case studies and examples drawn from the authors’ 50 years of experience at jobsites. Vibration problems don’t crop up very often, thanks to good maintenance and support, but if and when they do, most power plants have very little experience in assessing and solving them. Accordingly, the case studies discussed here will equip power plant engineers to quickly evaluate the vibration problem at hand (by deciding whether the machine is at risk or can continue operating) and find a practical solution.