Download or read book TANK 241 AN 102 MULTI PROBE CORROSION MONITORING SYSTEM PROJECT LESSONS LEARNED written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: During 2007 and 2008, a new Multi-Probe Corrosion Monitoring System (MPCMS) was designed and fabricated for use in double-shell tank 241-AN-102. The system was successfully installed in the tank on May 1, 2008. The 241-AN-102 MPCMS consists of one 'fixed' in-tank probe containing primary and secondary reference electrodes, tank material electrodes, Electrical Resistance (ER) sensors, and stressed and unstressed corrosion coupons. In addition to the fixed probe, the 241-AN-102 MPCMS also contains four standalone coupon racks, or 'removable' probes. Each rack contains stressed and unstressed coupons made of American Society of Testing and Materials A537 CL1 steel, heat-treated to closely match the chemical and mechanical characteristics of the 241-AN-102 tank wall. These coupon racks can be removed periodically to facilitate examination of the attached coupons for corrosion damage. Along the way to successful system deployment and operation, the system design, fabrication, and testing activities presented a number of challenges. This document discusses these challenges and lessons learned, which when applied to future efforts, should improve overall project efficiency.

Download or read book Design of Multi function Hanford Tank Corrosion Monitoring System written by and published by . This book was released on 1999 with total page 14 pages. Available in PDF, EPUB and Kindle. Book excerpt: A multi-fiction corrosion monitoring system has been designed for installation into DST 241-AN-105 at the Hanford Site in fiscal year 1999. The 241-AN-105 system is the third-generation corrosion monitoring system described by TTP RLO-8-WT-21. Improvements and upgrades from the second-generation system (installed in 241-AN-102) that have been incorporated into the third-generation system include: Gasket seating surfaces utilize O-rings instead of a washer type gasket for improved seal; Probe design contains an equally spaced array of 22 thermocouples; Probe design contains an adjustable verification thermocouple; Probe design contains three ports for pressure/gas sampling; Probe design contains one set of strain gauges to monitor probe flexure if flexure occurs; Probe utilizes an adjustable collar to allow depth adjustment of probe during installation; System is capable of periodically conducting LPR scans; System is housed in a climate controlled enclosure adjacent to the riser containing the probe; System uses wireless Ethernet links to send data to Hanford Local Area Network; System uses commercial remote access software to allow remote command and control; and Above ground wiring uses driven shields to reduce external electrostatic noise in the data. These new design features have transformed what was primarily a second-generation corrosion monitoring system into a multi-function tank monitoring system that adds a great deal of functionality to the probe, provides for a better understanding of the relationship between corrosion and other tank operating parameters, and optimizes the use of the riser that houses the probe in the tank.

Download or read book CORROSION MONITORING IN HANFORD NUCLEAR WASTE STORAGE TANKS DESIGN AND DATA FROM 241 AN 102 MULTI PROBE CORROSION MONITORING SYSTEM written by and published by . This book was released on 2009 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In 2008, a new Multi-Probe Corrosion Monitoring System (MPCMS) was installed in double-shell tank 241-AN-102 on the U.S. Department of Energy's Hanford Site in Washington State. Developmental design work included laboratory testing in simulated tank 241-AN-102 waste to evaluate metal performance for installation on the MPCMS as secondary metal reference electrodes. The MPCMS design includes coupon arrays as well as a wired probe which facilitates measurement of tank potential as well as corrosion rate using electrical resistance (ER) sensors. This paper presents the MPCMS design, field data obtained following installation of the MPCMS in tank 241-AN-102, and a comparison between laboratory potential data obtained using simulated waste and tank potential data obtained following field installation.

Download or read book INFLUENCE OF TEMPERATURE ON THE CORROSION POTENTIAL OF THE 241 AN 102 MULTI PROBE CORROSION MONITORING SYSTEM SECONDARY REFERENCE ELECTRODES written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: A test program using 241-AN-102 waste simulants and metallic secondary reference electrodes similar to those used on the 241-AN-102 MPCMS was performed to characterize the relationship between temperature and secondary reference electrode open-circuit corrosion potential. This program showed that the secondary reference electrodes can be used to make tank and tank steel corrosion potential measurements, but that a correction factor of approximately 2 mV per degree Celsius of temperature difference must be applied, where temperature difference is defined as the difference between tank temperature at the time of measurement and 30 C, the average tank temperature during the first several months of 241-AN-102 MPCMS operation (when the corrosion potentials of the secondary reference electrodes were being recorded relative to the primary reference electrodes).

Download or read book TEST PLAN AND PROCEDURE FOR THE EXAMINATION OF TANK 241 AY 101 MULTI PROBE CORROSION MONITORING SYSTEM written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: This test plan describes the methods to be used in the forensic examination of the Multi-probe Corrosion Monitoring System (MPCMS) installed in the double-shell tank 241-AY-101 (AY-101). The probe was designed by Applied Research and Engineering Sciences (ARES) Corporation. The probe contains four sections, each of which can be removed from the tank independently (H-14-107634, AY-101 MPCMS Removable Probe Assembly) and one fixed center assembly. Each removable section contains three types of passive corrosion coupons: bar coupons, round coupons, and stressed C-rings (H-14-l07635, AY-101 MPCMS Details). Photographs and weights of each coupon were recorded and reported on drawing H-14-107634 and in RPP-RPT-40629, 241-AY-101 MPCMS C-Ring Coupon Photographs. The coupons will be the subject of the forensic analyses. The purpose of this examination will be to document the nature and extent of corrosion of the 29 coupons. This documentation will consist of photographs and photomicrographs of the C-rings and round coupons, as well as the weights of the bar and round coupons during corrosion removal. The total weight loss of the cleaned coupons will be used in conjunction with the surface area of each to calculate corrosion rates in mils per year. The bar coupons were presumably placed to investigate the liquid-air-interface. An analysis of the waste level heights in the waste tank will be investigated as part of this examination.

Download or read book Process Test Plan for the 241 AN 105 Multi function Corrosion Monitoring System written by and published by . This book was released on 1999 with total page 6 pages. Available in PDF, EPUB and Kindle. Book excerpt: Process Test Plan (PTP) for 241-AN-105 corrosion monitoring system. A corrosion monitoring probe will be installed into 241-AN-105 in late FY 1999. There are five principle objectives of this task: (1) Acquire data on the corrosive characteristics of the existing waste in 241-AN-105. (2) Provide supporting data to the Integrity Assessment program. (3) Acquire data to support a proposed eventual change in the operation of double shell tanks to monitor and control tank corrosion through the use of corrosion probes rather than waste sampling and analysis. (4) Demonstrate that corrosion monitoring by evaluation of electrochemical noise data is possible in waste tank systems, particularly with regard to the detection of general corrosion and (if present) pitting and stress corrosion cracking. (5) Demonstrate the durability of the design of the corrosion monitoring equipment. The long term advantage of corrosion monitoring in double shell tanks is expected to be extended tank life and reduced annual operations cost.

Download or read book Engineering Task Plan for the 241 AN 105 Multi Function Corrosion Monitoring System written by and published by . This book was released on 1999 with total page 8 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Engineering Task Plan (ETP) describes the activities associated with the installation of the corrosion probe assembly into riser WST-RISER-016 (formerly 15B) of tank 241-AN-105. The corrosion monitoring system utilizes the technique of electrochemical noise (EN) for monitoring waste tank corrosion. Typically, EN consists of low frequency (4 Hz) and small amplitude signals that are spontaneously generated by electrochemical reactions occurring at corroding or other surfaces. EN analysis is well suited for monitoring and identifying the onset of localized corrosion, and for measuring uniform corrosion rates. A typical EN based corrosion-monitoring system measures instantaneous fluctuations in corrosion current and potential between three nominally identical electrodes of the material of interest immersed in the environment of interest. Time-dependent fluctuations in corrosion current are described by electrochemical current noise, and time-dependent fluctuations of corrosion potential are described by electrochemical noise. The corrosion monitoring system is designed to detect the onset of localized corrosion phenomena if tank conditions should change to allow these phenomena to occur. In addition to the EN technique, the system also facilitates the use of the Linear Polarization Resistance (LPR) technique to collect uniform corrosion rate information. LPR measures the linearity at the origin of the polarization curve for overvoltages up to a few millivolts away from the rest potential or natural corrosion potential. The slope of the current vs. voltage plot gives information on uniform corrosion rates.

Download or read book Acceptance Test Plan for the 241 AN 105 Multi function Corrosion Monitoring System written by and published by . This book was released on 1999 with total page 11 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Acceptance Test Procedure (ATP) will document the satisfactory operation of the corrosion probe tree assembly destined for installation into tank 241-AN-105. This ATP will be performed by the manufacturer prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion probe tree assembly to be installed into tank 241-AN-105. The test will consist of a pressure test to verify leak tightness of the probe tree body, a continuity test of the probe tree wiring, a test of the high level detector wiring, a test of the operation of the Type K thermocouples along the probe body, and verification of operation of corrosion monitoring computer and instrumentation.

Download or read book Design of Hanford Site 4th Generation Multi Function Corrosion Monitoring System written by and published by . This book was released on 2000 with total page 10 pages. Available in PDF, EPUB and Kindle. Book excerpt: This document describes the design of the fourth-generation corrosion monitoring system scheduled to be installed in DST 241-AN-104 early in fiscal year 2001. A fourth-generation multi-function corrosion monitoring system has been designed for installation into a DST in the 241-AN farm at the Hanford Site in FY 2001. Improvements and upgrades from the third-generation system (installed in 241-AN-105) that have been incorporated into the fourth-generation system include: Addition of a built-in water lance to assist installation of probe into tanks with a hard crust layer at the surface of the waste; and Improvement of the electrode mounting apparatus used to attach the corrosion monitoring electrodes to the stainless steel probe body (new design simplifies probe assembly/wiring). These new features improve on the third-generation design and yield a system that is easier to fabricate and install, provides for a better understanding of the relationship between corrosion and other tank operating parameters, and optimizes the use of the riser that houses the probe in the tank.

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Download or read book Tank 241 AZ 101 Prototype Corrosion Probe Two year Status Report written by and published by . This book was released on 1999 with total page 65 pages. Available in PDF, EPUB and Kindle. Book excerpt: Document describes first two years of operation of 241-AZ-101 prototype electrochemical noise based corrosion monitoring system. Data and system status are presented.

Download or read book Tank 241 AZ 101 Prototype Corrosion Probe Four Month Status Report written by and published by . This book was released on 1996 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt: High-level nuclear wastes at the Hanford Site are stored underground in carbon steel double-shell and single-shell tanks. The installation of a prototype corrosion monitoring system into double-shell tank 241-AZ-101 was completed in August, 1996. The system monitors fluctuations in corrosion current and potential (electrochemical noise) occurring on three electrode arrays immersed in the waste liquid and in the vapor space above the waste. The system also supports the use of Tafel and linear polarization resistance testing. By monitoring and analyzing the data from these techniques, changes in the corrosive characteristics of the waste have been rapidly detected and correlated with operational changes in the tank.

Download or read book Process Test Plan for 4TH Generation Hanford Corrosion Monitoring System written by and published by . This book was released on 2000 with total page 9 pages. Available in PDF, EPUB and Kindle. Book excerpt: Instrumentation and cabinets for the 241-AN-107 and 241-AN-102 corrosion monitoring systems will be upgraded in FY 2000. The bulk of the field work involved in this task will involve placement of the corrosion monitoring data collection hardware closer to the risers that house the existing corrosion probes. This will be accomplished by placing a new climate controlled cabinet by the risers containing corrosion probes on these two tanks (one cabinet per tank). Once installed the systems will feed data back to a centralized corrosion monitoring station in the 241-AN-271 instrument building. The upgraded systems will be operated under the bounds of this Process Test Plan (PTP) for six principle reasons. These reasons were established prior to installing the original systems in 1997 (241-AN-107) and 1998 (241-AN-102). They are as follows: (1) Acquire corrosion data on the waste in 241-AN-107 and 241-AN-102. (2) Provide supporting data to the site's Integrity Assessment program. (3) Demonstrate that corrosion monitoring by evaluation of electrochemical noise data is possible in waste tank systems, particularly with regard to the detection of general corrosion and (if present) pitting and stress corrosion cracking. (4) Demonstrate the durability of the design of the corrosion monitoring equipment. (5) Extend tank life and reduce annual operations cost. (6) Provide basis to control corrosion in double shell tanks though the use of direct corrosion monitoring rather than waste sampling and analysis. The designs of the existing corrosion probes in 241-AN-107 and 241-AN-102 were reviewed and documented prior to the original installation activities in 1997 and 1998. Initial programmatic documentation for Hanford's corrosion monitoring program was also established prior to the original installation activities.

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Download or read book Acceptance Test Report for Fourth Generation Hanford Corrosion Monitoring System written by and published by . This book was released on 2000 with total page 12 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Acceptance Test Report (ATR) will document the satisfactory operation of the corrosion probe cabinets destined for installation on tanks 241-AN-102 and 241-AN-107. This ATR will be performed by the manufacturer on each cabinet prior to delivery to the site. The objective of this procedure is to demonstrate and document the acceptance of the corrosion monitoring cabinets to be installed on tanks 241-AN-102 and 241-AN-107. One cabinet will be installed on each tank. Each cabinet will contain corrosion monitoring hardware to be connected to existing corrosion probes already installed in each tank. The test will consist of a continuity test of the cabinet wiring from the end of cable to be connected to corrosion probe, through the appropriate intrinsic safety barriers and out to the 15 pin D-shell connectors to be connected to the corrosion monitoring instrument. Additional testing will be performed using a constant current and voltage source provided by the corrosion monitoring hardware manufacturer to verify proper operation of corrosion monitoring instrumentation (input a known signal and see if the instrumentation records the proper value).

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