Download or read book Study of Hot Tearing in Cast and Wrought Aluminum Alloys written by Qinxin Wu and published by . This book was released on 2012 with total page 102 pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: During the solidification process in casting, hot tearing may occur. It is a severe defect that normally involves the formation of a macroscopic tear, which generates cracks either on the surface or inside the casting. Over the past decades, many strategies have been developed to evaluate the hot tearing tendency. Unfortunately, most of the tests can only provide qualitative information. Therefore, a reliable and quantitative test to evaluate hot tearing in aluminum alloys is highly desirable. To address this issue, WPI and CANMET MTL (both members of the Light Metal Alliance) jointly developed a quantitative hot tearing test and established a specific methodology. Using a constrained rod mold, the hot tearing formation can be quantitatively studied by measuring the contraction force, time and temperature during solidification for a restrained casting or linear contraction, time and temperature for a relaxed casting. This study investigated cast aluminum alloys A380.1 and A390 and wrought aluminum alloys 6061 and 7075. The results show that wrought aluminum alloys have a much stronger hot tearing tendency than cast aluminum alloys based on a quantitative analysis. Also, the study involves the effects of adding strontium and oxides respectively into the cast aluminum alloy A380.1. Compared with the pure A380.1 alloy, the introduction of strontium decreases the hot tearing tendency, while the inclusion of oxide greatly increases the hot tearing. The information obtained through these tests provides a database of hot tearing phenomenon and establishes a new hot tearing index.
Download or read book A Study of Hot Tearing in Wrought Aluminum Alloys written by Shan Lin and published by . This book was released on 1999 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book A Study of Hot Tearing in Wrought Aluminum Alloys written by and published by . This book was released on 1999 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Hot Tearing in Cast Aluminum Alloys Measures and Effects of Process Variables written by Shimin Li and published by . This book was released on 2010 with total page 248 pages. Available in PDF, EPUB and Kindle. Book excerpt: Abstract: Hot tearing is a common and severe defect encountered in alloy castings and perhaps the pivotal issue defining an alloy's castability. Once it occurs, the casting has to be repaired or scraped, resulting in significant loss. Over the years many theories and models have been proposed and accordingly many tests have been developed. Unfortunately many of the tests that have been proposed are qualitative in nature; meanwhile, many of the prediction models are not satisfactory as they lack quantitative information, data and knowledge base. The need exists for a reliable and robust quantitative test to evaluate/characterize hot tearing in cast alloys. This work focused on developing an advanced test method and using it to study hot tearing in cast aluminum alloys. The objectives were to: 1) develop a reliable experimental methodology/setup to quantitatively measure and characterize hot tearing; and 2) quantify the mechanistic contributions of the process variables and investigate their effects on hot tearing tendency. The team at MPI in USA and CANMET-MTL in Canada has collaborated and developed such a testing setup. It consists mainly of a constrained rod mold and the load/displacement and temperature measuring system, which gives quantitative, simultaneous measurements of the real-time contraction force/displacement and temperature during solidification of casting. The data provide information about hot tearing formation and solidification characteristics, from which their quantitative relations are derived. Quantitative information such as tensile coherency, incipient crack refilling, crack initiation and propagation can be obtained. The method proves to be repeatable and reliable and has been used for studying the effects of various parameters (mold temperature, pouring temperature and grain refinement) on hot tearing of different cast aluminum alloys. In scientific sense this method can be used to study and reveal the nature of the hot tearing, for industry practice it provides a tool for production control. Moreover, the quantitative data and fundamental knowledge gained in this thesis can be used for validating and improving the existing hot tearing models.
Download or read book A Study of Hot Tearing in Wrought Aluminium Alloys written by Shan Lin and published by . This book was released on 1999 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book A Study of Hot tearing During Solidification of Aluminum Alloys Via the Acoustic Emission Method written by Xiaojin Li and published by . This book was released on 2000 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Hot Tearing and Constitutive Behaviour of Semi solid Aluminum Alloys written by and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The occurrence of hot tearing during solidification is one of the major factors influencing both the quality and productivity of aluminum castings. In order to reduce the formation of hot tears, quantitative information regarding both hot tearing formation and semi-solid deformation is essential. In this study, the mechanisms of hot tearing and semi-solid deformation have been investigated via two novel techniques: x-ray micro-tomography on material deformed in the semi-solid region, and development of a three phase microstructural model based on a geometry derived from a Voronoi diagram with rounded corners and porosity. Numerical techniques were utilized to quantify both the size evolution and orientation of internal damage relative to void growth. In order to conduct the above research, a new semi-solid tensile deformation methodology was devised which uses a two thermocouple control technique to enable accurate measurement of semi-solid tensile strength and ductility. The experimental work was conducted on the aluminum - magnesium alloy AA5182 in the as-cast and hot isostatic pressing (HIP) states. The x-ray micro-tomography technique was used to observe that semi-solid deformation is accommodated by internal damage via growth of as-cast porosity and the nucleation of new damage-based voids. As the volume fraction of damage increases, the growth of voids occurs in an orientation perpendicular to the loading direction, both through expansion within the grain boundary liquid and via coalescence between voids. The damage then localizes, causing failure. The finite element semi-solid microstructural model was used to explore the effects of fraction solid, fraction porosity, and grain size on semi-solid constitutive behaviour. The simulations revealed that increased grain size and fraction porosity lead to a reduction in flow stress for a given fraction solid. Furthermore, local strain accumulation was linked to hot tearing, since strain localizes in the liquid very.
Download or read book Hot Tearing and Deformation in Direct chill Casting of Aluminum Alloys written by Suyitno and published by . This book was released on 2005 with total page 181 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Advances in Wrought Magnesium Alloys written by Colleen Bettles and published by Elsevier. This book was released on 2012-04-25 with total page 478 pages. Available in PDF, EPUB and Kindle. Book excerpt: This important book summarises the wealth of recent research on our understanding of process-property relationships in wrought magnesium alloys and the way this understanding can be used to develop a new generation of alloys for high-performance applications.After an introductory overview of current developments in wrought magnesium alloys, part one reviews fundamental aspects of deformation behaviour. These chapters are the building blocks for the optimisation of processing steps covered in part two, which discusses casting, extrusion, rolling and forging technologies. The concluding chapters cover applications of wrought magnesium alloys in automotive and biomedical engineering.With its distinguished editors, and drawing on the work of leading experts in the field, Advances in wrought magnesium alloys is a standard reference for those researching, manufacturing and using these alloys. - Summarises recent research on our understanding of process-property relationships in wrought magnesium alloys - Discusses the way this understanding can be used to develop a new generation of alloys for high-performance applications - Reviews casting, extrusion, rolling and forging technologies, fundamental aspects of deformation behaviour, and applications of wrought magnesium alloys in automotive and biomedical engineering
Download or read book Solidification of Aluminum Alloys written by Men G. Chu and published by Wiley-TMS. This book was released on 2004-03 with total page 430 pages. Available in PDF, EPUB and Kindle. Book excerpt: This volume addresses progress in the application of solidificationprinciples to the production of aluminum alloys. Topics includemicrostructure evolution, phase formation and solidification pathanalysis, grain refinement, micro/macro-segregation, mechanicalbehavior/properties in the mushy state, solidificationcracking/tearing, gas/shrinkage porosity formation, effect ofimpurities/trace elements, and the impact of cast structure on thesubsequent fabrication and properties of finished products. Paperson the experimental or theoretical simulation of solidificationaspects of casting processes including direct chill casting,continuous casting, shaped casting, semi-solid processing, andother advanced casting technologies are also included, as well asexamples showing the use of solidification principles to solveindustrial problems. From ahref="http://www.tms.org/Meetings/Annual-04/AnnMtg04Home.html"target="_blank"2004 TMS Annual Meeting/a to be held inCharlotte, North Carolina, March 14 - 18, 2004.
Download or read book Direct Chill Casting of Light Alloys written by John Grandfield and published by John Wiley & Sons. This book was released on 2013-06-25 with total page 317 pages. Available in PDF, EPUB and Kindle. Book excerpt: Direct-chill casting is the major production route for wrought aluminium and magnesium alloys that are later deformed (rolled, extruded, forged) to the final products. To aid in this process, this book provides comprehensive coverage on topics such as the history of process development in this field, industrial applications, including vertical and horizontal casting, melt preparation, fundamentals of solidification in DC casting, and more. The first book targeted for the industrial researcher and practitioner, it pulls together the practice and process of physics with the goal of improving process performance.
Download or read book Solidification and Casting written by G. J. Davies and published by . This book was released on 1973 with total page 232 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Resource Recovery and Recycling from Metallurgical Wastes written by S.R. Ramachandra Rao and published by Elsevier. This book was released on 2011-08-29 with total page 581 pages. Available in PDF, EPUB and Kindle. Book excerpt: Resource recovery and recycling from millions of tons of wastes produced from industrial activities is a continuing challenge for environmental engineers and researchers. Demand for conservation of resources, reduction in the quantity of waste and sustainable development with environmental control has been growing in every part of the world. Resource Recovery and Recycling from Metallurgical Wastes brings together the currently used techniques of waste processing and recycling, their applications with practical examples and economic potentials of the processes. Emphasis is on resource recovery by appropriate treatment and techniques. Material on the subject is scatterend in waste management and environmental related journals, conference volumes and government departmental technical reports. This work serves as a source book of information and as an educational technical reference for practicing scientists and engineers, as well as for students. - Describes the currently used and potential techniques for the recovery of valuable resources from mineral and metallurgical wastes - Discusses the applications to specific kinds of wastes with examples from current practices, as well as eht economics of the processes - Presents recent and emerging technologies of potentials in metal recycling and by-product utilization
Download or read book The Effect of Rate of Solidification on Hot Tearing in Aluminum Alloys written by Jacob D. Gubbay and published by . This book was released on 1956 with total page 44 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Hot Cracking Phenomena in Welds II written by Thomas Böllinghaus and published by Springer Science & Business Media. This book was released on 2008-08-07 with total page 458 pages. Available in PDF, EPUB and Kindle. Book excerpt: Failure of welded components can occur during service as well as during fabrication. Most common, analyses of the resistance of welded components against failure are targeted at crack avoidance. Such evaluations are increasingly carried out by modern weldability studies, i. e. considering interactions between the selected base and filler materials, structural design and welding process. Such weldability investigations are particularly targeted to prevent hot cracking, as one of the most common cracking phenomena occurring during weld fabrication. To provide an international information and discussion platform to combat hot cracking, an international workshop on Hot Cracking Phenomena in Welds has been created, based on an initiative of the Institute for Materials and Joining Technology at the Otto-von-Guericke University in Magdeburg and the Division V. 5 – Safety of Joined Components at the Federal Institute for Materials Research and Testing (BAM) in Berlin, Germany. The first workshop was organized in Berlin under the topics mechanisms and phenomena, metallurgy and materials, modelling and simulations as well as testing and standardization. It consisted of 20 individual contributions from eight countries, which were compiled in a book that found a very ready market, not only in the welding community. As a consequence of increasing interest, it has been decided to establish the Workshop on Hot Cracking Phenomena in Welds as a regular event every three years embedded in the International Institute of Welding (IIW). Attached to the IIW Commission IX and II Spring intermediate meetings, the second workshop was organized in March 2007.
Download or read book Shape Casting written by Murat Tiryakioǧlu and published by Springer. This book was released on 2016-12-01 with total page 308 pages. Available in PDF, EPUB and Kindle. Book excerpt: This collection presents papers on the science, engineering, and technology of shape castings, with contributions from researchers worldwide. Among the topics that are addressed are structure-property-performance relationships, modeling of casting processes, and the effect of casting defects on the mechanical properties of cast alloys.
Download or read book Extrusion of Aluminium Alloys written by T. Sheppard and published by Springer Science & Business Media. This book was released on 2013-03-09 with total page 428 pages. Available in PDF, EPUB and Kindle. Book excerpt: In recent years the importance of extruded alloys has increased due to the decline in copper extrusion, increased use in structural applications, environmental impact and reduced energy consumption. There have also been huge technical advances. This text provides comprehensive coverage of the metallurgical, mathematical and practical features of the process.
