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Book Strength Investigation on Resistance Spot Welding of Low Carbon Steel and Stainless Steel

Download or read book Strength Investigation on Resistance Spot Welding of Low Carbon Steel and Stainless Steel written by Mohd Nur Syaffiq Mahmood and published by . This book was released on 2013 with total page 69 pages. Available in PDF, EPUB and Kindle. Book excerpt: Resistance spot welding (RSW) had been widely used in automotive industry; because of their advantages easily to process and low cost, high speed and high production, suitability for automation. About 2000-7000 spot welds were used in joining modern vehicles. This project deals with the investigation of failure mode and mechanical properties of weld joint of low galvanized steel and stainless Steel. The main objective of this project is strength investigation using RSW of low carbon steel and stainless steel. For design of experiment, Taguchi method was employed by using Minitab software, and total nine sets experiment with 3 type of parameter (current, squeeze time, pressure) were conducted. The studies of mechanical properties, are consists of various tests; Tensile test, Coach Peel test, Hardness test, microstructure to analyze and investigate the weldability of galvanized Steel and stainless Steel sheet. Visual inspection was done to determine the failure mode of the spot welding. As a result, tensile test have larger strength variation than the coach-peel test. Wider width and depth of weld nugget affect the weldability of the welding. Different parameters were obtained for optimum parameter for tensile test and coach peel test by using Taguchi method. Almost pullout failure mode occurs where failure at heat affected zone (HAZ) around the nugget circumference.

Book Resistance Spot Welding of Stainless Steel and Mild Steel

Download or read book Resistance Spot Welding of Stainless Steel and Mild Steel written by Wan Muhammad Hafizi Wan Hassan and published by . This book was released on 2012 with total page 73 pages. Available in PDF, EPUB and Kindle. Book excerpt: Resistance spot welding (RSW) is commonly used in manufacturing and automotive industry; because of their advantages such as high speed and high production, suitability for automation, easily to process and low cost. This project deals with the investigation of microstructure and mechanical properties of weld joint of Stainless Steel and Mild Steel. The main objective of this project is to investigate the weldability of stainless steel and steel weld. For design of experiment, Taguchi method was employed by using Minitab software, and total nine (9) sets experiment was conducted. The studies of mechanical properties, are consists by using three (3) tests; Tensile test, Charpy test, and microstructure to analyze and investigate the weldability of Stainless Steel and Mild Steel sheet. As a result, higher Tensile strength and Charpy toughness is due to increase in width and depth of weld nugget. Optimum specimen has higher width and depth than experimental specimen. Based on Taguchi analysis, the best combination of parameters is Current (5.0 kA), Weld Time (3.0 cycle) and Pressure (40 psi). The rank of parameter affected the resistance spot welding experiment is Current, Pressure and Weld Time respectively. Based on Regression analysis, the equation of Tensile strength and Charpy toughness were generated. As for recommendation, the other parameters such as diameters of electrode and hold time can be added in experiment. For conclusion, Taguchi analysis is verified with verification experiment.

Book Resistance Spot Welding of Low Carbon and High Strength Steels

Download or read book Resistance Spot Welding of Low Carbon and High Strength Steels written by and published by . This book was released on 1984 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Assessment of Resistance Spot Welds in Low Carbon and High Strength Steel Sheet   Part 1 Static Properties

Download or read book Assessment of Resistance Spot Welds in Low Carbon and High Strength Steel Sheet Part 1 Static Properties written by R. M. RIVETT and published by . This book was released on 1982 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The work covered in this report details the development of rational static type tests and shop floor assessment techniques for determining the quality of resistance spot welds in low carbon and high strength steels.

Book Resistance Spot Welding of Low carbon and High Strength Low alloy  HSLA  Steels

Download or read book Resistance Spot Welding of Low carbon and High Strength Low alloy HSLA Steels written by N. T. Williams and published by . This book was released on 1984 with total page 76 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Resistance Welding

Download or read book Resistance Welding written by Hongyan Zhang and published by CRC Press. This book was released on 2011-12-13 with total page 465 pages. Available in PDF, EPUB and Kindle. Book excerpt: Drawing on state-of-the-art research results, Resistance Welding: Fundamentals and Applications, Second Edition systematically presents fundamental aspects of important processes in resistance welding and discusses their implications on real-world welding applications. This updated edition describes progress made in resistance welding research and

Book Proceedings of the International Conference on Advanced Mechanical Engineering  Automation  and Sustainable Development 2021  AMAS2021

Download or read book Proceedings of the International Conference on Advanced Mechanical Engineering Automation and Sustainable Development 2021 AMAS2021 written by Banh Tien Long and published by Springer Nature. This book was released on 2022-05-03 with total page 982 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents selected, peer-reviewed proceedings of the International Conference on Advanced Mechanical Engineering, Automation and Sustainable Development 2021 (AMAS2021), held in the city of Ha Long, Vietnam, from November 4 to 7, 2021. AMAS2021 is a special meeting of the International Conference on Material, Machines and Methods for Sustainable Development (MMMS), with a strong focus on automation and fostering an overall approach to assist policy makers, industries, and researchers at various levels to position local technological development toward sustainable development. The contributions published in this book stem from a wide spectrum of research, ranging from micro- and nanomaterial design and processing, to special applications in mechanical technology, environmental protection, green development, and climate change mitigation. A large group of contributions selected for these proceedings also focus on modeling and manufacturing of ecomaterials.

Book New Materials  Processing and Manufacturability

Download or read book New Materials Processing and Manufacturability written by R. Thanigaivelan and published by John Wiley & Sons. This book was released on 2024-07-26 with total page 420 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book focuses on multiple areas of manufacturing, including cutting-edge material processing technologies, custom-made materials, metallic and non-metallic materials, new engineering experiments, contemporary machining, joining, surface modification, and process optimization techniques. Readers will find in this volume an extensive exploration of various advanced manufacturing and material engineering topics. It includes a detailed examination of aluminum grades and their applications, an overview of cold spray additive manufacturing, and a discussion on Gas Metal Arc Welding (GMAW) for cladding low-carbon steel plates. The volume also presents innovative approaches to brake pedal design using topology optimization, analysis of resistance-spot welding quality, and the impact of shot peening on the corrosion behavior of SiC Particle Reinforced Aluminum Composite. It highlights crucial factors in 3D printed component strength, reviews 3D milling operations with ABAQUS, and delves into the rare ferroelectric material Fresnoite. The book surveys visual sensing technologies for weld pool analysis, simulates Claus Sulfur Recovery Units with Aspen Plus, and discusses ultrasonic-assisted stir casting for metal matrix nanocomposites. It also covers the joining of dissimilar magnesium alloys, advancements in electrochemical surface coatings, unconventional machining techniques, surface coating processes using pulsed power systems, natural fiber-reinforced composite fabrication, and process parameter optimization in laser beam welding using NSGA-II. Audience The book will interest researchers in academia and industry engineers in advanced manufacturing, materials science, surface science, adhesion and coatings, production engineering, civil engineering, and welding.

Book An Investigation of the Metallographic Structure of Spot Welds in Low Carbon Steel

Download or read book An Investigation of the Metallographic Structure of Spot Welds in Low Carbon Steel written by Howard Douglas Hodge and published by . This book was released on 1938 with total page 56 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book The Strength of Spot Welds in Cold Worked Low Carbon Steel

Download or read book The Strength of Spot Welds in Cold Worked Low Carbon Steel written by Joseph B. Kripke and published by . This book was released on 1940 with total page 106 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Confidential Documents

Download or read book Confidential Documents written by United States. Army Air Forces and published by . This book was released on 1944 with total page 970 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Resistance Welding Manual

Download or read book Resistance Welding Manual written by Resistance Welder Manufacturers' Association and published by . This book was released on 1956 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Experimental Study on Strength of Spot Welded

Download or read book Experimental Study on Strength of Spot Welded written by Hasbullah Ishak and published by . This book was released on 2008 with total page 65 pages. Available in PDF, EPUB and Kindle. Book excerpt: In this paper, the objective is to investigate the strength of spot welding using variable thickness of sheet metal, weld time and weld current. Spot welded of the same material and different thickness combinations by overlapping joint were welded together to form a single spot. Thus, mild steel sheet of thickness 1.2mm and 1.5mm were studied and combined to form spot welded. Different parameters of welding such as welding current and welding time were used to weld the sheet metal for each thickness. Then tensile test machine was used to test the formability of spot welded and follow up by image analyzer testing to capture the image of spot welded nugget. The tensile test show that, the optimum parameter are at condition (T = 1.2mm, t = 3sec & I =5A) which produced 5.958kN of loading. The experimental findings show that resistance spot welding of different types of parameters and also different thickness of sheet metal shows different strength.

Book Effect of Surface Condition on Resistance Spot Welding of Advanced High Strength Steel

Download or read book Effect of Surface Condition on Resistance Spot Welding of Advanced High Strength Steel written by Xu Han and published by . This book was released on 2019 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced high strength automotive sheet steel (AHSS) is used in body-in-white design to reduce vehicle weight while maintaining high crashworthiness. Surface coatings applied to AHSS to protect it from oxidation and decarburization during its processing and life cycle. Due to the characteristics of AHSS, including alloying content and thermal process requirements, a variation of final surface conditions is possible. The resistance welding process is affected by surface changes as it alters the electrical contact resistance. As a result, a change in resistance spot welding process window occurs. Without proper attention, this variation in the operation window could reduce the joint strength and results in an unpredictable failure by having an undersized nugget. In this study, two surface-related phenomena, internal oxidation, and zinc diffusion, were investigated to characterize their impact on resistance spot welding. Additionally, a heat input based electrical dynamic resistance approach was proposed to determine appropriate welding current given variations in the Zn diffusion layer resulting from heat treating during this hot stamping process for PHS steels. Promotion of internal oxidation is used in Zn galvanizing line to improve the wettability of the steel surface to the Zn pool via the enhancement of the reactive wetting. The presence of these internal oxides has shown to shift the weld lobe to higher currents, increasing the time required to generate an acceptable weld. Study of weld development showed that surface melting is responsible for this shift in the weld process window. The surface melting created a liquid contact surface between the faying surface, which reduced the electric contact resistance and heat generation at the weld faying surface. A smaller nugget was formed due to the reduction of heating. To compensate for this reduced heat generation, a higher welding current was required when RSW of internally oxidized samples. Zinc diffusion from the galvannealed coating to the steel substrate occurs when a galvannealed steel was exposed to elevated temperature during heat treatment in the press-hardening process. This formed a Fe-Zn diffusion layer. The thickness and composition of the diffusion layer were found to be dependent on heat-treatment conditions. With an increase in heat-treatment time, the electrical resistance of the steel sheet was observed to increase as well. With higher electrical resistance, less welding current was needed to weld the material. While a change in nugget size occurred when welding steels made using different heat-treatment conditions with constant welding parameters, the mechanical lap shear strength was not impacted. Martensite tempering in the heat-affected region was more severe in samples with a larger diameter weld nugget, which decreased the required stress for failure to occur, counter-acting the increase in strength gained from the larger nugget size. This work has shown that with a heat-treatment time ranging between 4 to 10 minutes, a robust resistance welding schedule can be determined to generate a mechanically sound weld. Dynamic electrical resistance has been used to monitor the weld quality. Heat input analysis was shown to reflect the weld development as it takes into account the full weld cycle. Heat input has shown to have a linear correlation with nugget size. Undersized nugget can be successfully detected and corrected by changing the welding current based on the heat input value calculated from dynamic resistance measurement.

Book Welding Journal

Download or read book Welding Journal written by and published by . This book was released on 1960 with total page 1860 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Current welding literature" included in each volume.