Download or read book Simulation of Metal Grain Growth in Laser Powder Bed Fusion Process Using Phase Field Thermal Coupled Model written by Zhida Huang and published by . This book was released on 2019 with total page 76 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) comparing to traditional manufacture method possess higher flexibility. For metal Additive Manufacturing, approaches to improve products qualities have been intensively studied. Powder Bed Fusion (PBF) is a metal Additive Manufacturing method which manufactures products with high density. The PBF process, involving multiple physical phenomena, is controlled by several parameters such as laser power, scanning speed, material properties, etc. Due to the complexity of the PBF process numerical simulation is very necessary for understanding its mechanism. Simulations of PBF process are categorized depending on their scope of dimension, among which microscopic simulation usually emphasis grain development process and microstructures. Phase Field method is widely employed in microstructure simulation. By solving a set of PDE Phase Field method could represent an interfacial structure using a set of variables called Order Parameters. Models describing the grain growth process in a fixed temperature has been developed. In this work, the Phase Field model is coupled with thermal information to simulate the grain growth process in the melt pool of the PBF process. During the simulation, the computational area for Phase Field calculation and the magnitude of the driving force of Order Parameters are defined using temperature distribution. And the change of Order Parameters also generates latent heat. Finite Element Method is employed in order to execute the simulation on irregular geometry. Operator splitting scheme is applied for higher efficiency and accuracy. The convergence and boundary conditions implement are validated. Columnar shaped cells structures resembling experiment result are simulated.
Download or read book Grain growth behavior and efficient large scale simulations of recrystallization with the phase field method written by Vondrous, Alexander and published by KIT Scientific Publishing. This book was released on 2014-12-15 with total page 162 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book summarizes the found insights of grain growth behavior, of multidimensional decomposition for regular grids to efficiently parallelize computing and how to simulate recrystallization by coupling the finite element method with the phase-field method for microstructure texture analysis. The frame of the book is created by the phase-field method, which is the tool used in this work, to investigate microstructure phenomena.
Download or read book Thermo Mechanical Modeling of Additive Manufacturing written by Michael Gouge and published by Butterworth-Heinemann. This book was released on 2017-08-03 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building. - Provides understanding of important components in the finite element modeling of additive manufacturing processes necessary to obtain accurate results - Offers a deeper understanding of how the thermal gradients inherent in additive manufacturing induce distortion and residual stresses, and how to mitigate these undesirable phenomena - Includes a set of strategies for the modeler to improve computational efficiency when simulating various additive manufacturing processes - Serves as an essential reference for engineers and technicians in both industry and academia
Download or read book A Two Dimensional Simulation of Grain Structure Growth Within Substrate and Fusion Zone During Direct Metal Deposition written by Jingwei Zhang and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In this chapter, a predictive multiscale model based on a cellular automaton (CA)-finite element (FE) method has been developed to simulate thermal history and microstructure evolution during metal solidification for direct metal deposition (DMD) process. The macroscopic FE calculation that is validated by the thermocouple experiment is developed to simulate the transient temperature field and cooling rate of single layer and multiple layers. In order to integrate the different scales, a CA-FE coupled model is developed to combine with thermal history and simulate grain growth. In the mesoscopic CA model, heterogeneous nucleation sites, grain growth orientation and rate, epitaxial growth, remelting of preexisting grains, metal addition, grain competitive growth and columnar to equiaxed phenomena are simulated. The CA model is able to show the entrapment of neighboring cells and the relationship between undercooling and the grain growth rate. The model predicts the grain size and morphological evolution during the solidification phase of the deposition process. The developed "decentered polygon" growth algorithm is appropriate for the nonuniform temperature field. Finally, the single- and multiple-layer DMD experiments are conducted to validate the characteristics of grain features in the simulation.
Download or read book Springer Handbook of Additive Manufacturing written by Eujin Pei and published by Springer Nature. This book was released on 2023-11-25 with total page 994 pages. Available in PDF, EPUB and Kindle. Book excerpt: This Handbook is the ultimate definitive guide that covers key fundamentals and advanced applications for Additive Manufacturing. The Handbook has been structured into seven sections, comprising of a thorough Introduction to Additive Manufacturing; Design and Data; Processes; Materials; Post-processing, Testing and Inspection; Education and Training; and Applications and Case Study Examples. The general principles and functional relationships are described in each chapter and supplemented with industry use cases. The aim of this book is to help designers, engineers and manufacturers understand the state-of-the-art developments in the field of Additive Manufacturing. Although this book is primarily aimed at students and educators, it will appeal to researchers and industrial professionals working with technology users, machine or component manufacturers to help them make better decisions in the implementation of Additive Manufacturing and its applications.
Download or read book Recommended Values of Thermophysical Properties for Selected Commercial Alloys written by K. C. Mills and published by Woodhead Publishing. This book was released on 2002 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Multiscale Modeling of Additively Manufactured Metals written by Yi Zhang and published by Elsevier. This book was released on 2020-06-29 with total page 252 pages. Available in PDF, EPUB and Kindle. Book excerpt: Multiscale Modeling of Additively Manufactured Metals: Application to Laser Powder Bed Fusion Process provides comprehensive coverage on the latest methodology in additive manufacturing (AM) modeling and simulation. Although there are extensive advances within the AM field, challenges to predictive theoretical and computational approaches still hinder the widespread adoption of AM. The book reviews metal additive materials and processes and discusses multiscale/multiphysics modeling strategies. In addition, coverage of modeling and simulation of AM process in order to understand the process-structure-property relationship is reviewed, along with the modeling of morphology evolution, phase transformation, and defect formation in AM parts. Residual stress, distortion, plasticity/damage in AM parts are also considered, with scales associated with the spatial, temporal and/or material domains reviewed. This book is useful for graduate students, engineers and professionals working on AM materials, equipment, process, development and modeling. Includes the fundamental principles of additive manufacturing modeling techniques Presents various modeling tools/software for AM modeling Discusses various design methods and how to optimize the AM process using these models
Download or read book Texture Analysis in Materials Science written by H.-J. Bunge and published by Elsevier. This book was released on 2013-09-03 with total page 614 pages. Available in PDF, EPUB and Kindle. Book excerpt: Texture Analysis in Materials Science Mathematical Methods focuses on the methodologies, processes, techniques, and mathematical aids in the orientation distribution of crystallites. The manuscript first offers information on the orientation of individual crystallites and orientation distributions. Topics include properties and representations of rotations, orientation distance, and ambiguity of rotation as a consequence of crystal and specimen symmetry. The book also takes a look at expansion of orientation distribution functions in series of generalized spherical harmonics, fiber textures, and methods not based on the series expansion. The publication reviews special distribution functions, texture transformation, and system of programs for the texture analysis of sheets of cubic materials. The text also ponders on the estimation of errors, texture analysis, and physical properties of polycrystalline materials. Topics include comparison of experimental and recalculated pole figures; indetermination error for incomplete pole figures; and determination of the texture coefficients from anisotropie polycrystal properties. The manuscript is a dependable reference for readers interested in the use of mathematical aids in the orientation distribution of crystallites.
Download or read book Introduction to the Physical Metallurgy of Welding written by Kenneth Easterling and published by Elsevier. This book was released on 2013-09-17 with total page 283 pages. Available in PDF, EPUB and Kindle. Book excerpt: Introduction to the Physical Metallurgy of Welding deals primarily with the welding of steels, which reflects the larger volume of literature on this material; however, many of the principles discussed can also be applied to other alloys. The book is divided into four chapters, in which the middle two deal with the microstructure and properties of the welded joint, such as the weld metal and the heat-affected zone. The first chapter is designed to provide a wider introduction to the many process variables of fusion welding, particularly those that may influence microstructure and properties, while the final chapter is concerned with cracking and fracture in welds. A comprehensive case study of the Alexander Kielland North Sea accommodation platform disaster is also discussed at the end. The text is written for undergraduate or postgraduate courses in departments of metallurgy, materials science, or engineering materials. The book will also serve as a useful revision text for engineers concerned with welding problems in industry.
Download or read book Additive Manufacturing of High performance Metals and Alloys written by Igor Shishkovsky and published by BoD – Books on Demand. This book was released on 2018-07-11 with total page 156 pages. Available in PDF, EPUB and Kindle. Book excerpt: Freedoms in material choice based on combinatorial design, different directions of process optimization, and computational tools are a significant advantage of additive manufacturing technology. The combination of additive and information technologies enables rapid prototyping and rapid manufacturing models on the design stage, thereby significantly accelerating the design cycle in mechanical engineering. Modern and high-demand powder bed fusion and directed energy deposition methods allow obtaining functional complex shapes and functionally graded structures. Until now, the experimental parametric analysis remains as the main method during AM optimization. Therefore, an additional goal of this book is to introduce readers to new modeling and material's optimization approaches in the rapidly changing world of additive manufacturing of high-performance metals and alloys.
Download or read book Fundamentals of Multiscale Modeling of Structural Materials written by Wenjie Xia and published by Elsevier. This book was released on 2022-11-26 with total page 450 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fundamentals of Multiscale Modeling of Structural Materials provides a robust introduction to the computational tools, underlying theory, practical applications, and governing physical phenomena necessary to simulate and understand a wide-range of structural materials at multiple time and length scales. The book offers practical guidelines for modeling common structural materials with well-established techniques, outlining detailed modeling approaches for calculating and analyzing mechanical, thermal and transport properties of various structural materials such as metals, cement/concrete, polymers, composites, wood, thin films, and more.Computational approaches based on artificial intelligence and machine learning methods as complementary tools to the physics-based multiscale techniques are discussed as are modeling techniques for additively manufactured structural materials. Special attention is paid to how these methods can be used to develop the next generation of sustainable, resilient and environmentally-friendly structural materials, with a specific emphasis on bridging the atomistic and continuum modeling scales for these materials. - Synthesizes the latest cutting-edge computational multiscale modeling techniques for an array of structural materials - Emphasizes the foundations of the field and offers practical guidelines for modeling material systems with well-established techniques - Covers methods for calculating and analyzing mechanical, thermal and transport properties of various structural materials such as metals, cement/concrete, polymers, composites, wood, and more - Highlights underlying theory, emerging areas, future directions and various applications of the modeling methods covered - Discusses the integration of multiscale modeling and artificial intelligence
Download or read book Ceramic Processing and Sintering written by Mohamed N. Rahaman and published by CRC Press. This book was released on 2017-12-19 with total page 1144 pages. Available in PDF, EPUB and Kindle. Book excerpt: As the field's premiere source, this reference is extensively revised and expanded to collect hard-to-find applications, equations, derivations, and examples illustrating the latest developments in ceramic processing technology. This book is concerned primarily with the processing of polycrystalline ceramics and focuses on the widespread fabrication of ceramics by the firing of consolidated powders forms. A brief treatment of sol-gel processing is also included. Ceramic Processing and Sintering, Second Edition provides clear and intensive discussions on colloidal and sol-gel processing, sintering of ceramics, and kinetic processes in materials. From powder synthesis and consolidation to sintering and densification behavior, this latest edition emphasizes the impact of each processing procedure on ceramic properties. The second edition also contains new and extended discussions on colloid stability, polymer growth and gelation, additives in ceramic forming, diffusion and defect strucutre, normal and abnormal grain growth, microwave sintering, Rayleigh instability effects, and Ostwald ripening. Illustrating the interconnectedness between the various steps in the overall fabrication route, Ceramic Processing and Sintering, Second Edition approaches the fundamental issues of each process and show how they are applied to the practical fabrication of ceramics.
Download or read book Computational Welding Mechanics written by John A. Goldak and published by Springer Science & Business Media. This book was released on 2006-07-04 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: Computational Welding Mechanics (CWM) provides readers with a complete introduction to the principles and applications of computational welding including coverage of the methods engineers and designers are using in computational welding mechanics to predict distortion and residual stress in welded structures, thereby creating safer, more reliable and lower cost structures. Drawing upon years of practical experience and the study of computational welding mechanics the authors instruct the reader how to: - understand and interpret computer simulation and virtual welding techniques including an in depth analysis of heat flow during welding, microstructure evolution and distortion analysis and fracture of welded structures, - relate CWM to the processes of design, build, inspect, regulate, operate and maintain welded structures, - apply computational welding mechanics to industries such as ship building, natural gas and automobile manufacturing. Ideally suited for practicing engineers and engineering students, Computational Welding Mechanics is a must-have book for understanding welded structures and recent technological advances in welding, and it provides a unified summary of recent research results contributed by other researchers.
Download or read book Laser Additive Manufacturing written by Milan Brandt and published by Woodhead Publishing. This book was released on 2016-09-01 with total page 500 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application
Download or read book Additive Manufacturing for the Aerospace Industry written by Francis H. Froes and published by Elsevier. This book was released on 2019-02-15 with total page 483 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing for the Aerospace Industry explores the design, processing, metallurgy and applications of additive manufacturing (AM) within the aerospace industry. The book's editors have assembled an international team of experts who discuss recent developments and the future prospects of additive manufacturing. The work includes a review of the advantages of AM over conventionally subtractive fabrication, including cost considerations. Microstructures and mechanical properties are also presented, along with examples of components fabricated by AM. Readers will find information on a broad range of materials and processes used in additive manufacturing. It is ideal reading for those in academia, government labs, component fabricators, and research institutes, but will also appeal to all sectors of the aerospace industry. - Provides information on a broad range of materials and processes used in additive manufacturing - Presents recent developments in the design and applications of additive manufacturing specific to the aerospace industry - Covers a wide array of materials for use in the additive manufacturing of aerospace parts - Discusses current standards in the area of aerospace AM parts
Download or read book Phase field method and integrated computing materials engineering written by Yu-Hong Zhao and published by Frontiers Media SA. This book was released on 2023-04-19 with total page 126 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Solidification written by Michel Rappaz and published by EPFL Press. This book was released on 2009-08-21 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: Solidification is one of the oldest processes for producing useful implements and remains one of the most important modern commercial processes. This text describes the fundamentals of the technology in a coherent way, using consistent notation.
