Download or read book Optimization of Industrial Unit Processes written by Bela G. Liptak and published by CRC Press. This book was released on 2020-07-09 with total page 440 pages. Available in PDF, EPUB and Kindle. Book excerpt: In Optimization of Industrial Unit Processes, the term "optimization" means the maximizing of productivity and safety while minimizing operating costs. In a fully optimized plant, efficiency and productivity are continuously maximized while levels, temperatures, pressures, or flows float within their allowable limits. This control philosophy differs from earlier approaches - where levels and temperatures were controlled at constant values, and plant productivity was only an accidental, uncontrolled consequence of those controlled variables. With this approach, the sides of a multivariable control envelope are the various constraints while inside the envelope the process is continuously moved to maximize efficiency and productivity. Because one must understand a process before one can control it (let alone optimize it), Optimization of Industrial Unit Processes discusses the "personality" and characteristics of each process in term of its time constants, gains, and other unique features. This book provides information for engineers who design or operate industrial plants and who seek to increase the profitability of their plants. It recognizes that all industrial processes involve operations such as material transportation, heat transfer, and reactions. Therefore each plant consists of a combination of basic unit operations and can be optimized by maximizing the efficiency, and minimizing the operating cost, of the individual unit operations from which it is composed. Optimization of Industrial Unit Processes discusses real world processes - where pipes leak, sensors plug, and pumps cavitate - offering practical solutions to real problems. Each control system described in the book works, illustrating the state of the art in controlling a particular unit operation. This second edition reflects the continual improvement and evolution of control systems as well as anticipates future advances. Bela G. Liptak speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Download or read book Optimization of Unit Operations written by Bela G. Liptak and published by CRC Press. This book was released on 2021-10-20 with total page 434 pages. Available in PDF, EPUB and Kindle. Book excerpt: This comprehensive book examines the technology and practical applications of plant multivariable envelope control. Optimize plant productivity, including air handlers, boilers, chemical reactors, chillers, clean-rooms, compressors and fans, cooling towers, heat exchangers, and pumping stations. Béla G. Lipták speaks on Post-Oil Energy Technology on the AT&T Tech Channel.

Download or read book 27th European Symposium on Computer Aided Process Engineering written by and published by Elsevier. This book was released on 2017-09-21 with total page 3064 pages. Available in PDF, EPUB and Kindle. Book excerpt: 27th European Symposium on Computer Aided Process Engineering, Volume 40 contains the papers presented at the 27th European Society of Computer-Aided Process Engineering (ESCAPE) event held in Barcelona, October 1-5, 2017. It is a valuable resource for chemical engineers, chemical process engineers, researchers in industry and academia, students, and consultants for chemical industries. Presents findings and discussions from the 27th European Society of Computer-Aided Process Engineering (ESCAPE) event

Download or read book Real Time Optimization written by Dominique Bonvin and published by MDPI. This book was released on 2018-07-05 with total page 255 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a printed edition of the Special Issue "Real-Time Optimization" that was published in Processes

Download or read book Energy Optimization in Process Systems and Fuel Cells written by Stanislaw Sieniutycz and published by Elsevier. This book was released on 2013-02-12 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Energy Optimization in Process Systems and Fuel Cells, Second Edition covers the optimization and integration of energy systems, with a particular focus on fuel cell technology. With rising energy prices, imminent energy shortages, and increasing environmental impacts of energy production, energy optimization and systems integration is critically important. The book applies thermodynamics, kinetics and economics to study the effect of equipment size, environmental parameters, and economic factors on optimal power production and heat integration. Author Stanislaw Sieniutycz, highly recognized for his expertise and teaching, shows how costs can be substantially reduced, particularly in utilities common in the chemical industry. This second edition contains substantial revisions, with particular focus on the rapid progress in the field of fuel cells, related energy theory, and recent advances in the optimization and control of fuel cell systems.

Download or read book Integration and Optimization of Unit Operations written by Barry A. Perlmutter and published by Elsevier. This book was released on 2022-06-24 with total page 464 pages. Available in PDF, EPUB and Kindle. Book excerpt: The chemical industry changes and becomes more and more integrated worldwide. This creates a need for information exchange that includes not only the principles of operation but also the transfer of practical knowledge. Integration and Optimization of Unit Operations provides up-to-date and practical information on chemical unit operations from the R&D stage to scale-up and demonstration to commercialization and optimization. A global collection of industry experts systematically discuss all innovation stages, complex processes with different unit operations, including solids processing and recycle flows, and the importance of integrated process validation. The book addresses the needs of engineers who want to increase their skill levels in various disciplines so that they are able to develop, commercialize and optimize processes. After reading this book, you will be able to acquire new skills and knowledge to collaborate across disciplines and develop creative solutions. Shows the impacts of upstream process decisions on downstream operations Provides troubleshooting strategies at each process stage Asks challenging questions to develop creative solutions to process problems

Download or read book Process Modelling and Simulation written by César de Prada and published by MDPI. This book was released on 2019-09-23 with total page 298 pages. Available in PDF, EPUB and Kindle. Book excerpt: Since process models are nowadays ubiquitous in many applications, the challenges and alternatives related to their development, validation, and efficient use have become more apparent. In addition, the massive amounts of both offline and online data available today open the door for new applications and solutions. However, transforming data into useful models and information in the context of the process industry or of bio-systems requires specific approaches and considerations such as new modelling methodologies incorporating the complex, stochastic, hybrid and distributed nature of many processes in particular. The same can be said about the tools and software environments used to describe, code, and solve such models for their further exploitation. Going well beyond mere simulation tools, these advanced tools offer a software suite built around the models, facilitating tasks such as experiment design, parameter estimation, model initialization, validation, analysis, size reduction, discretization, optimization, distributed computation, co-simulation, etc. This Special Issue collects novel developments in these topics in order to address the challenges brought by the use of models in their different facets, and to reflect state of the art developments in methods, tools and industrial applications.

Download or read book Energy Optimization in Process Systems written by Stanislaw Sieniutycz and published by Elsevier. This book was released on 2009-05-06 with total page 771 pages. Available in PDF, EPUB and Kindle. Book excerpt: Despite the vast research on energy optimization and process integration, there has to date been no synthesis linking these together. This book fills the gap, presenting optimization and integration in energy and process engineering. The content is based on the current literature and includes novel approaches developed by the authors. Various thermal and chemical systems (heat and mass exchangers, thermal and water networks, energy converters, recovery units, solar collectors, and separators) are considered. Thermodynamics, kinetics and economics are used to formulate and solve problems with constraints on process rates, equipment size, environmental parameters, and costs. Comprehensive coverage of dynamic optimization of energy conversion systems and separation units is provided along with suitable computational algorithms for deterministic and stochastic optimization approaches based on: nonlinear programming, dynamic programming, variational calculus, Hamilton-Jacobi-Bellman theory, Pontryagin's maximum principles, and special methods of process integration. Integration of heat energy and process water within a total site is shown to be a significant factor reducing production costs, in particular costs of utilities for the chemical industry. This integration involves systematic design and optimization of heat exchangers and water networks (HEN and WN). After presenting basic, insight-based Pinch Technology, systematic, optimization-based sequential and simultaneous approaches to design HEN and WN are described. Special consideration is given to the HEN design problem targeting stage, in view of its importance at various levels of system design. Selected, advanced methods for HEN synthesis and retrofit are presented. For WN design a novel approach based on stochastic optimization is described that accounts for both grassroot and revamp design scenarios. Presents a unique synthesis of energy optimization and process integration that applies scientific information from thermodynamics, kinetics, and systems theory Discusses engineering applications including power generation, resource upgrading, radiation conversion and chemical transformation, in static and dynamic systems Clarifies how to identify thermal and chemical constraints and incorporate them into optimization models and solutions

Download or read book Energy and Process Optimization for the Process Industries written by Frank (Xin X.) Zhu and published by John Wiley & Sons. This book was released on 2013-11-25 with total page 419 pages. Available in PDF, EPUB and Kindle. Book excerpt: Exploring methods and techniques to optimize processing energy efficiency in process plants, Energy and Process Optimization for the Process Industries provides a holistic approach that considers optimizing process conditions, changing process flowschemes, modifying equipment internals, and upgrading process technology that has already been used in a process plant with success. Field tested by numerous operating plants, the book describes technical solutions to reduce energy consumption leading to significant returns on capital and includes an 8-point Guidelines for Success. The book provides managers, chemical and mechanical engineers, and plant operators with methods and tools for continuous energy and process improvements.

Download or read book Handbook of Thermal Process Modeling Steels written by Cemil Hakan Gur and published by CRC Press. This book was released on 2008-12-22 with total page 754 pages. Available in PDF, EPUB and Kindle. Book excerpt: An Emerging Tool for Pioneering Engineers Co-published by the International Federation of Heat Treatment and Surface Engineering.Thermal processing is a highly precise science that does not easily lend itself to improvements through modeling, as the computations required to attain an accurate prediction of the microstructure and properties of work

Download or read book Industrial Process Plants written by Ravi Nath and published by Walter de Gruyter GmbH & Co KG. This book was released on 2024-02-19 with total page 258 pages. Available in PDF, EPUB and Kindle. Book excerpt: Removing the barriers to the Global Optimization of Plant Utility Systems by providing practical tools and techniques to deal with these unique challenges is the purpose of this book. The operating cost of a typical Plant Utility System of a typical Industrial Production Process Plant is enormous - often in tens if not hundreds of millions of dollars per Annum. With so much money at stake, one would expect that heroic optimization efforts would be made to reduce the operating cost, however such is usually not the case. One reason for this complacency is that Plant Utility Systems are usually "cost centers" in Process Plants and their operating cost is prorated amongst the various Production Units, so it suffers from what is at times referred to as "the tragedy of the commons". Another reason for this complacency is that the Plant Utility System structure is significantly different than that of other Production Units, as for flexibility and safety reasons it has a large spare capacity to meet increased utility demand during startups, shutdowns, and emergencies. The existence of a spare equipment necessitates optimization of discrete decisions, whereby traditional optimization techniques do not readily apply. Part of the problem is that the traditional engineering curriculum primarily emphasizes only one of the many optimization methods, called Non-Linear Programming (NLP). Although NLP can address large classes of optimization problems, it has fairly stringent requirements that all describing relationships (or functions) be continuous and have continuous derivatives. Additionally, in general, NLP only guarantees a local but not the global optimum. Another optimization method is particularly well suited for modeling Plant Utility Systems is called Mixed Integer Linear Programming (MILP). And unlike NLP, MILP methods can guarantee global optimum, which is very reassuring. MILP, however, does impose linearity requirements but as discussed in this book there are techniques to overcome this limitation.

Download or read book Modeling Analysis and Optimization of Process and Energy Systems written by F. Carl Knopf and published by John Wiley & Sons. This book was released on 2011-12-14 with total page 798 pages. Available in PDF, EPUB and Kindle. Book excerpt: Energy costs impact the profitability of virtually all industrial processes. Stressing how plants use power, and how that power is actually generated, this book provides a clear and simple way to understand the energy usage in various processes, as well as methods for optimizing these processes using practical hands-on simulations and a unique approach that details solved problems utilizing actual plant data. Invaluable information offers a complete energy-saving approach essential for both the chemical and mechanical engineering curricula, as well as for practicing engineers.

Download or read book Simulation and Optimization in Process Engineering written by Michael Bortz and published by Elsevier. This book was released on 2022-04-16 with total page 428 pages. Available in PDF, EPUB and Kindle. Book excerpt: Simulation and Optimization in Process Engineering: The Benefit of Mathematical Methods in Applications of the Process Industry brings together examples where the successful transfer of progress made in mathematical simulation and optimization has led to innovations in an industrial context that created substantial benefit. Containing introductory accounts on scientific progress in the most relevant topics of process engineering (substance properties, simulation, optimization, optimal control and real time optimization), the examples included illustrate how such scientific progress has been transferred to innovations that delivered a measurable impact, covering details of the methods used, and more. With each chapter bringing together expertise from academia and industry, this book is the first of its kind, providing demonstratable insights. Recent mathematical methods are transformed into industrially relevant innovations. Covers recent progress in mathematical simulation and optimization in a process engineering context with chapters written by experts from both academia and industry Provides insight into challenges in industry aiming for a digitized world.

Download or read book Manufacturing Process Controls for the Industries of the Future written by National Research Council and published by National Academies Press. This book was released on 1998-08-14 with total page 72 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing process controls include all systems and software that exert control over production processes. Control systems include process sensors, data processing equipment, actuators, networks to connect equipment, and algorithms to relate process variables to product attributes. Since 1995, the U.S. Department of Energy Office of Industrial Technology 's (OIT) program management strategy has reflected its commitment to increasing and documenting the commercial impact of OIT programs. OIT's management strategy for research and development has been in transition from a "technology push" strategy to a "market pull" strategy based on the needs of seven energy-and waste-intensive industries-steel, forest products, glass, metal casting, aluminum, chemicals, and petroleum refining. These industries, designated as Industries of the Future (IOF), are the focus of OIT programs. In 1997, agriculture, specifically renewable bioproducts, was added to the IOF group. The National Research Council Panel on Manufacturing Process Controls is part of the Committee on Industrial Technology Assessments (CITA), which was established to evaluate the OIT program strategy, to provide guidance during the transition to the new IOF strategy, and to assess the effects of the change in program strategy on cross-cutting technology programs, that is, technologies applicable to several of the IOF industries. The panel was established to identify key processes and needs for improved manufacturing control technology, especially the needs common to several IOF industries; identify specific research opportunities for addressing these common industry needs; suggest criteria for identifying and prioritizing research and development (R&D) to improve manufacturing controls technologies; and recommend means for implementing advances in control technologies.

Download or read book Optimization in Industry written by T.A.J. Nicholson and published by Routledge. This book was released on 2017-09-05 with total page 265 pages. Available in PDF, EPUB and Kindle. Book excerpt: The origin of any industrial optimization study lies in the theory that some improvement can be made in a controllable system. The possibility for improvements may arise in any context, for example, in the control of a chemical plant, the organization of production to meet delivery dates, the design of rubber compounds, in traffic signal settings, and so on. In this volume, T. A. J. Nicholson deals with applications of the industrial optimization techniques demonstrated in the first volume of this two-part project, Optimization in Industry: Optimization Techniques.Applications are classified by their main functional areas in industrial planning, design, and control. The fields covered are machine sequencing, stock control and scheduling, plant renewal, distribution, financial problems, and chemical process control and design. These last two, in particular, are subjects often overlooked in operations research curricula. In each field the place and status of optimization techniques is first described and then a wide range of realistic case studies and examples are reviewed, many of them international. The problems given in this volume are primarily concerned with formulation not with solution; the task is to formulate the problems to be solved by one or more of the methods described in volume one.By connecting the optimization techniques with their applications, the gap between the people devising the methods and the people who actually need to use them is bridged. As with the first volume, this text is also supported by new exercises and model answers making this book important as an introduction to the application of optimization techniques for students as well as a reference work for the practitioner.

Download or read book Unit Manufacturing Processes written by National Research Council and published by National Academies Press. This book was released on 1995-01-03 with total page 228 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing, reduced to its simplest form, involves the sequencing of product forms through a number of different processes. Each individual step, known as an unit manufacturing process, can be viewed as the fundamental building block of a nation's manufacturing capability. A committee of the National Research Council has prepared a report to help define national priorities for research in unit processes. It contains an organizing framework for unit process families, criteria for determining the criticality of a process or manufacturing technology, examples of research opportunities, and a prioritized list of enabling technologies that can lead to the manufacture of products of superior quality at competitive costs. The study was performed under the sponsorship of the National Science Foundation and the Defense Department's Manufacturing Technology Program.

Download or read book Process Oriented Analysis written by Urs B. Meyer and published by CRC Press. This book was released on 2007 with total page 542 pages. Available in PDF, EPUB and Kindle. Book excerpt: Presenting a powerful yet easy-to-follow method, this book offers clear and practical guidance on applying Process Oriented Analysis (POA) to any type of manufacturing operation. It outlines the principles of POA and demonstrates the application of these concepts using actual case studies. The authors first introduce the diagrams and analytical tools used in POA to represent both the static structure and dynamic behavior of the system. They then demonstrate how to translate the diagram components into usable source code. Software for generating these types of diagrams is available for download from the Internet, along with a thorough tutorial that includes questions and interactive case studies.