Download or read book Optimization and Control of Drilling Burr Formation in Metals written by Chin-su Kim and published by . This book was released on 2000 with total page 360 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Burrs Analysis Control and Removal written by Jan C. Aurich and published by Springer Science & Business Media. This book was released on 2009-12-01 with total page 249 pages. Available in PDF, EPUB and Kindle. Book excerpt: In many machining operations burrs cannot be avoided. They can affect the functionality and the safe handling of the workpiece in the subsequent processing, and have to be removed by a special deburring process. Toleration of burrs, which are not part of functional edges, depends on their respective shape and size. High inspection effort is necessary to guarantee the workpiece quality. Therefore, the research results on burrs, with a focus on burr analysis and control as well as on cleanability and burr removal based on the presentations held at the conference are valuable for researchers and engineers in manufacturing development.
Download or read book Initiatives of Precision Engineering at the Beginning of a Millennium written by Ichiro Inasaki and published by Springer Science & Business Media. This book was released on 2001-07-31 with total page 996 pages. Available in PDF, EPUB and Kindle. Book excerpt: Faced with ever-increasing market demands, manufacturing industry is forced to seek innovation and technological breakthrough. This state-of-the-art text aims to integrate broad aspects of precision and production engineering to cope with rapid changes in market needs and technological developments as we enter the 21st century. It addresses basic theory, extensive research in advanced topics, industrial applications, and relevant surveys in related fields. Major subjects covered by this book include: Advanced manufacturing systems; Ultra-precision machining and micro machining; Nanotechnology for fabrication and measurement; Chemo-mechanical processes; Rapid prototyping technology; New materials and advanced processes; Computer-aided production engineering; Manufacturing process control; Planning. This volume contains the proceedings of the 10th International Conference on Precision Engineering (ICPE), which was held in July 2001, in Yokohama, Japan. ICPE is a well-established conference in the field of production and precision engineering, covering a wide range of topics for future-oriented manufacturing systems and processes; it is organized by the Japan Society for Precision Engineering (JSPE). This book can be used as a reference for graduate and undergraduate courses in precision and production engineering, and also for researchers and industrial engineers to capture current trends in this field.
Download or read book Optimization of Burr Height In Drilling Using Taguchi Method written by Lakhwinder Pal Singh and published by LAP Lambert Academic Publishing. This book was released on 2012 with total page 80 pages. Available in PDF, EPUB and Kindle. Book excerpt: The drilling process produces burrs on exit surface of a work piece. The exit burr is the material extending off the exit surface of the work piece. Their effect on products is important because they may cause some critical problems such as the deterioration of surface quality, thus reducing the product durability and precision. Burr formation affects work piece accuracy and quality in several ways: dimensional distortion on part edge, challenges to assembly and handling caused by burrs in sensitive locations on the work piece, and damage done to the work subsurface from the deformation associated with burr formation. The optimization results showed that the combination of low cutting speed, low feed rate, and high point angle is necessary to minimize burr height.
Download or read book Tool Breakout Investigation in Drilling Using Feed and Cutting Energy written by Daniel Obiora Iruikwu and published by . This book was released on 2020 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Burr formation is a common problem in metal drilling processes leading to additional production costs in manufacturing. Since burrs cannot be prevented through process control and parameter optimization, obtaining a better understanding of the mechanism of the burr formation process and potentially paving the way for more appropriate development models that could mitigate the process is essential. Currently, the complex tool geometry and the dynamic nature of metal drilling pose challenges in the analysis of the drilling mechanics, and consequently, the burr formation process, thereby constraining researchers to approach the problems through the development of empirical models or alternative methods difficult to replicate. The objective of this work is to develop a new and novel method using energy analysis to identify unique points of process changes that characterize the breakout burr formation mechanism during the metal drilling process. The method developed identifies the onset of the burr breakout phenomenon, and also identifies critical points between the onset of the process and completion of the through-hole drilling process. Using a series of drilling experiments on Al 6061-T6 with standard twist drills, real-time thrust and cutting power data were collected and analyzed using a newly developed energy-difference approach (EDA). The resulting analysis was successfully mapped to the burr breakout phenomenon and validated using photomicrographs observation and microhardness testing at various points ahead of the drill point during burr breakout. Using an original approach through-hole drilling was separated into 3 primary sections identifiable using energy analysis. This work allowed for the third - critical zone, which is of primary interest in burr formation to be identified and isolated for analysis. Using the EDA process, 4 specific points of interest that characterize the actual burr formation mechanism were identified and observed for the first time: burr breakout initiation, deformation zone depth ahead of the drill point, ploughing initiation, and ploughing dominance. By identifying and quantifying the positions and depths of these critical points in the breakout burr formation, future work will allow for proper modeling, prediction, and minimization of breakout burrs.
Download or read book Modeling of Drilling Burr Formation and Development of Expert System written by Sangkee Min and published by . This book was released on 2001 with total page 344 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Metal Cutting Theory and Practice written by David A. Stephenson and published by CRC Press. This book was released on 2018-09-03 with total page 1420 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.
Download or read book Additive Subtractive and Hybrid Technologies written by Chander Prakash and published by Springer Nature. This book was released on 2022-05-14 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides readers with the comprehensive insights of the recent research breakthroughs in additive, subtractive, and hybrid technologies. Further, the book examines incomparable design and manufacturing independences, as well as strategies to upgrade the product performance characteristics through collaborating additive and subtractive technologies. Indeed, the intrinsic benefits and limitations of both additive and subtractive manufacturing technologies could be merged to obtain appreciable hybridizations. The editorial team members and contributors to Additive, Subtractive, and Hybrid Technologies are highly motivated experts committed to and the advance of hybrid manufacturing technologies.
Download or read book Integrated Precision Machining and Burr Minimization in Metals written by Kiha Lee and published by . This book was released on 2004 with total page 402 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Advanced Modeling and Optimization of Manufacturing Processes written by R. Venkata Rao and published by Springer Science & Business Media. This book was released on 2010-12-01 with total page 388 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Modeling and Optimization of Manufacturing Processes presents a comprehensive review of the latest international research and development trends in the modeling and optimization of manufacturing processes, with a focus on machining. It uses examples of various manufacturing processes to demonstrate advanced modeling and optimization techniques. Both basic and advanced concepts are presented for various manufacturing processes, mathematical models, traditional and non-traditional optimization techniques, and real case studies. The results of the application of the proposed methods are also covered and the book highlights the most useful modeling and optimization strategies for achieving best process performance. In addition to covering the advanced modeling, optimization and environmental aspects of machining processes, Advanced Modeling and Optimization of Manufacturing Processes also covers the latest technological advances, including rapid prototyping and tooling, micromachining, and nano-finishing. Advanced Modeling and Optimization of Manufacturing Processes is written for designers and manufacturing engineers who are responsible for the technical aspects of product realization, as it presents new models and optimization techniques to make their work easier, more efficient, and more effective. It is also a useful text for practitioners, researchers, and advanced students in mechanical, industrial, and manufacturing engineering.
Download or read book Initiatives of Precision Engineering at the Beginning of a Millennium written by Ichiro Inasaki and published by Springer Science & Business Media. This book was released on 2007-05-08 with total page 996 pages. Available in PDF, EPUB and Kindle. Book excerpt: Faced with ever-increasing market demands, manufacturing industry is forced to seek innovation and technological breakthrough. This state-of-the-art text aims to integrate broad aspects of precision and production engineering to cope with rapid changes in market needs and technological developments as we enter the 21st century. It addresses basic theory, extensive research in advanced topics, industrial applications, and relevant surveys in related fields. Major subjects covered by this book include: Advanced manufacturing systems; Ultra-precision machining and micro machining; Nanotechnology for fabrication and measurement; Chemo-mechanical processes; Rapid prototyping technology; New materials and advanced processes; Computer-aided production engineering; Manufacturing process control; Planning. This volume contains the proceedings of the 10th International Conference on Precision Engineering (ICPE), which was held in July 2001, in Yokohama, Japan. ICPE is a well-established conference in the field of production and precision engineering, covering a wide range of topics for future-oriented manufacturing systems and processes; it is organized by the Japan Society for Precision Engineering (JSPE). This book can be used as a reference for graduate and undergraduate courses in precision and production engineering, and also for researchers and industrial engineers to capture current trends in this field.
Download or read book Optimization of Manufacturing Processes written by Kapil Gupta and published by Springer. This book was released on 2019-06-25 with total page 237 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a detailed understanding of optimization methods as they are implemented in a variety of manufacturing, fabrication and machining processes. It covers the implementation of statistical methods, multi-criteria decision making methods and evolutionary techniques for single and multi-objective optimization to improve quality, productivity, and sustainability in manufacturing. It reports on the theoretical aspects, special features, recent research and latest development in the field. Optimization of Manufacturing Processes is a valuable source of information for researchers and practitioners, as it fills the gap where no dedicated book is available on intelligent manufacturing/modeling and optimization in manufacturing. Readers will develop an understanding of the implementation of statistical and evolutionary techniques for modeling and optimization in manufacturing.
Download or read book Precision Manufacturing written by David A. Dornfeld and published by Springer Science & Business Media. This book was released on 2007-11-22 with total page 785 pages. Available in PDF, EPUB and Kindle. Book excerpt: Precision Manufacturing provides an introduction to precision engineering for manufacturing. With an emphasis on design and performance of precision machinery for manufacturing – machine tool elements and structure, sources of error, precision machining processes and process models sensors for process monitoring and control, metrology, actuators, and machine design. This book will be of interest to design engineers, quality engineers and manufacturing engineers, academics and those who may or may not have previous experience with precision manufacturing, but want to learn more.
Download or read book Materials Forming and Machining written by J. Paulo Davim and published by Woodhead Publishing. This book was released on 2015-10-20 with total page 203 pages. Available in PDF, EPUB and Kindle. Book excerpt: Materials Forming and Machining: Research and Development publishes refereed, high quality articles with a special emphasis on research and development in forming materials, machining, and its applications. A large family of manufacturing processes are now involved in material formation, with plastic deformation and other techniques commonly used to change the shape of a workpiece. Materials forming techniques discussed in the book include extrusion, forging, rolling, drawing, sheet metal forming, microforming, hydroforming, thermoforming, and incremental forming, among others. In addition, traditional machining, non-traditional machining, abrasive machining, hard part machining, high speed machining, high efficiency machining, and micromachining are also explored, proving that forming technologies and machining can be applied to a wide variety of materials. Presents the family of manufacturing processes involved in material formation Includes traditional and non-traditional machining methods Consists of high-quality refereed articles by researchers from leading institutions Places special emphasis on research and development in forming materials and machining and its applications
Download or read book Comprehensive Materials Processing written by and published by Newnes. This book was released on 2014-04-07 with total page 5485 pages. Available in PDF, EPUB and Kindle. Book excerpt: Comprehensive Materials Processing, Thirteen Volume Set provides students and professionals with a one-stop resource consolidating and enhancing the literature of the materials processing and manufacturing universe. It provides authoritative analysis of all processes, technologies, and techniques for converting industrial materials from a raw state into finished parts or products. Assisting scientists and engineers in the selection, design, and use of materials, whether in the lab or in industry, it matches the adaptive complexity of emergent materials and processing technologies. Extensive traditional article-level academic discussion of core theories and applications is supplemented by applied case studies and advanced multimedia features. Coverage encompasses the general categories of solidification, powder, deposition, and deformation processing, and includes discussion on plant and tool design, analysis and characterization of processing techniques, high-temperatures studies, and the influence of process scale on component characteristics and behavior. Authored and reviewed by world-class academic and industrial specialists in each subject field Practical tools such as integrated case studies, user-defined process schemata, and multimedia modeling and functionality Maximizes research efficiency by collating the most important and established information in one place with integrated applets linking to relevant outside sources
Download or read book Machining with Nanomaterials written by Mark J. Jackson and published by Springer. This book was released on 2015-08-20 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book focuses on the state-of-the-art developments in machining with nanomaterials. Numerous in-depth case studies illustrate the practical use of nanomaterials in industry, including how thin film nanostructures can be applied to solving machining problems and how coatings can improve tool life and reduce machining costs in an environmentally acceptable way. Chapters include discussions on, among other things: Comparisons of re-coated cutting tools and re-ground drills The modeling and machining of medical materials, particularly implants, for optimum biocompatibility including corrosion resistance, bio adhesiveness, and elasticity Recent developments in machining difficult-to-cut materials, as well as machining brittle materials using nanostructured diamond tools Spindle Speed Variation (SSV) for machining chatter suppression Nano grinding with abrasives to produce micro- and nano fluidic devices. The importance of proper design of cutting tools, including milling tools, single point turning tools, and micro cutting tools is reinforced throughout the book. This is an ideal book for engineers in industry, practitioners, students, teachers, and researchers.
Download or read book Machining of Titanium Alloys written by J. Paulo Davim and published by Springer. This book was released on 2014-07-05 with total page 154 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents a collection of examples illustrating the resent research advances in the machining of titanium alloys. These materials have excellent strength and fracture toughness as well as low density and good corrosion resistance; however, machinability is still poor due to their low thermal conductivity and high chemical reactivity with cutting tool materials. This book presents solutions to enhance machinability in titanium-based alloys and serves as a useful reference to professionals and researchers in aerospace, automotive and biomedical fields.
