Download or read book Modelling and Analysis of Laser Direct Metal Deposition of Ti 6Al 4V Alloy written by Muhammad Naveed Ahsan and published by . This book was released on 2011 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Modelling and Analysis of Laser Direct Metal Deposition of Ti 6A1 4V Alloy written by Muhammad Naveed Ahsan and published by . This book was released on 2011 with total page 209 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Additive Manufacturing of Titanium Alloys written by Bhaskar Dutta and published by Butterworth-Heinemann. This book was released on 2016-06-17 with total page 96 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. - Includes coverage of the fundamentals of microstructural evolution in titanium alloys - Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) - Looks at the future of Titanium Additive Manufacturing - Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)

Download or read book Thermo Mechanical Modeling of Additive Manufacturing written by Michael Gouge and published by Butterworth-Heinemann. This book was released on 2017-08-03 with total page 296 pages. Available in PDF, EPUB and Kindle. Book excerpt: Thermo-mechanical Modeling of Additive Manufacturing provides the background, methodology and description of modeling techniques to enable the reader to perform their own accurate and reliable simulations of any additive process. Part I provides an in depth introduction to the fundamentals of additive manufacturing modeling, a description of adaptive mesh strategies, a thorough description of thermal losses and a discussion of residual stress and distortion. Part II applies the engineering fundamentals to direct energy deposition processes including laser cladding, LENS builds, large electron beam parts and an exploration of residual stress and deformation mitigation strategies. Part III concerns the thermo-mechanical modeling of powder bed processes with a description of the heat input model, classical thermo-mechanical modeling, and part scale modeling. The book serves as an essential reference for engineers and technicians in both industry and academia, performing both research and full-scale production. Additive manufacturing processes are revolutionizing production throughout industry. These technologies enable the cost-effective manufacture of small lot parts, rapid repair of damaged components and construction of previously impossible-to-produce geometries. However, the large thermal gradients inherent in these processes incur large residual stresses and mechanical distortion, which can push the finished component out of engineering tolerance. Costly trial-and-error methods are commonly used for failure mitigation. Finite element modeling provides a compelling alternative, allowing for the prediction of residual stresses and distortion, and thus a tool to investigate methods of failure mitigation prior to building. - Provides understanding of important components in the finite element modeling of additive manufacturing processes necessary to obtain accurate results - Offers a deeper understanding of how the thermal gradients inherent in additive manufacturing induce distortion and residual stresses, and how to mitigate these undesirable phenomena - Includes a set of strategies for the modeler to improve computational efficiency when simulating various additive manufacturing processes - Serves as an essential reference for engineers and technicians in both industry and academia

Download or read book Texture Evolution During Laser Direct Metal Deposition of Ti 6Al 4V written by and published by . This book was released on 2016 with total page 6 pages. Available in PDF, EPUB and Kindle. Book excerpt: Titanium alloys are used in a wide variety of high performance applications and hence the processing of the titanium and the resulting microstructures after additive manufacturing has received significant attention. During additive manufacturing the processing route involves the transition from a liquid to solid state. The addition of successive layers results in a complex microstructure due to solid-state transformations. The current study focuses on understanding the phase transformations and relate it to the transformation texture in Ti-6Al-4V to identify conditions leading to a strong alpha transformation texture. The as deposited builds were characterized using optical microscopy and electron backscattered diffraction. The results showed columnar prior [beta] grains with a martensitic structure after the deposition of a single layer. On subsequent depositions the martensitic microstructure decomposes to a colony and basketweave microstructure with a stronger transformation texture. The alpha texture with a colony and basketweave microstructure shows a stronger transformation texture as a result of variant selection. Thus by controlling the cooling rate of the build from the [beta] transus it is possible to control the alpha transformation texture.

Download or read book Titanium written by Matthew J. Donachie and published by ASM International. This book was released on 2000 with total page 381 pages. Available in PDF, EPUB and Kindle. Book excerpt: Designed to support the need of engineering, management, and other professionals for information on titanium by providing an overview of the major topics, this book provides a concise summary of the most useful information required to understand titanium and its alloys. The author provides a review of the significant features of the metallurgy and application of titanium and its alloys. All technical aspects of the use of titanium are covered, with sufficient metals property data for most users. Because of its unique density, corrosion resistance, and relative strength advantages over competing materials such as aluminum, steels, and superalloys, titanium has found a niche in many industries. Much of this use has occurred through military research, and subsequent applications in aircraft, of gas turbine engines, although more recent use features replacement joints, golf clubs, and bicycles.Contents include: A primer on titanium and its alloys, Introduction to selection of titanium alloys, Understanding titanium's metallurgy and mill products, Forging and forming, Castings, Powder metallurgy, Heat treating, Joining technology and practice, Machining, Cleaning and finishing, Structure/processing/property relationships, Corrosion resistance, Advanced alloys and future directions, Appendices: Summary table of titanium alloys, Titanium alloy datasheets, Cross-reference to titanium alloys, Listing of selected specification and standardization organizations, Selected manufacturers, suppliers, services, Corrosion data, Machining data.

Download or read book Laser Metal Deposition Process of Metals Alloys and Composite Materials written by Rasheedat Modupe Mahamood and published by Springer. This book was released on 2017-09-05 with total page 225 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book highlights the industrial potential and explains the physics behind laser metal deposition (LMD) technology. It describes the laser metal deposition (LMD) process with the help of numerous diagrams and photographs of real-world process situations, ranging from the fabrication of parts to the repair of existing products, and includes case studies from current research in this field. Consumer demand is moving away from standardized products to customized ones, and to remain competitive manufacturers require manufacturing processes that are flexible and able to meet consumer demand at low cost and on schedule. Laser metal deposition (LMD) is a promising alternative manufacturing process in this context. This book enables researchers and professionals in industry gain a better understanding of the LMD process, which they can then use in real-world applications. It also helps spur on further innovations.

Download or read book Laser Cladding of Metals written by Pasquale Cavaliere and published by Springer Nature. This book was released on 2020-11-05 with total page 444 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser cladding is an additive manufacturing technology capable of producing coatings due to the surface fusion of metals. The selected powder is fed into a focused laser beam to be melted and deposited as coating. This allows to apply material in a selected way onto those required sections of complex components. The process main properties are the production of a perfect metallurgically bonded and fully dense coatings; the minimal heat affected zone and low dilution between the substrate and filler material resulting in functional coatings that perform at reduced thickness, so fewer layers are applied; fine, homogeneous microstructure resulting from the rapid solidification rate that promotes wear resistance of carbide coatings; near net-shape weld build-up requires little finishing effort; extended weldability of sensitive materials like carbon-rich steels or nickel-based superalloys that are difficult or even impossible to weld using conventional welding processes; post-weld heat treatment is often eliminated as the small heat affected zone minimizes component stress; excellent process stability and reproducibility because it is numerical controlled welding process. The typical applications are the dimensional restoration; the wear and corrosion protection; additive manufacturing. The wide range of materials that can be deposited and its suitability for treating small areas make laser cladding particularly appropriate to tailor surface properties to local service requirements and it opens up a new perspective for surface engineered materials. The main key aspect to be scientifically and technologically explored are the type of laser; the powders properties; the processing parameters; the consequent microstructural and mechanical properties of the processed material; the capability of fabrication of prototypes to rapid tooling and rapid manufacturing. Distills critical concepts, methods, and applications from leading full-length chapters, along with the authors’s own deep understanding of the material taught, into a concise yet rigorous graduate and advanced undergraduate text; Reinforces concepts covered with detailed solutions to illuminating and challenging industrial applications; Discusses current and future applications of laser cladding in additive manufacturing.

Download or read book Synthesis CFD Simulation and Characterization of Direct Laser Metal Deposition LMD of Al Cu Ti Coatings on Ti 6Al 4V Alloy for Aerospace Application written by Adedoyin Michael Lasisi and published by . This book was released on 2020 with total page 253 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Additive Manufacturing Volume 2 written by Prashanth Konda Gokuldoss and published by MDPI. This book was released on 2020-04-15 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.

Download or read book DIRECT METAL LASER SINTERING OF TI 6AL 4V ALLOY PROCESS PROPERTY GEOMETRY EMPIRICAL MODELING AND OPTIMIZATION written by Behzad Fotovvati and published by . This book was released on 2020 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Direct metal laser sintering (DMLS) is a widely used powder bed fusion (PBF) additive manufacturing (AM) technology that offers extensive capabilities to fabricate complex metallic components. In the DMLS process, part fabrication involves small moving melt-pools formed by the interaction of laser beam and metal powders. The formation of a melt-pool and subsequently its rapid solidification results in alteration of properties and microstructure of the product. Therefore, understanding and predicting relationships between DMLS process parameters and melt-pool characteristics is critical to control and improve the properties of parts. The melt-pool formation in this process is very similar to what occurs in metal laser welding, having solid metallic parts rather than metal powders, plus laser welding is more investigated and is better known compare to DMLS. So, a critical review of the literature on experimental and modeling studies on laser welding, with the focus being on the influence of process parameters on geometry, thermodynamics, fluid dynamics, microstructure, and porosity characteristics of the melt-pool is presented. However, the DMLS process has several variables, altering which increases the complexity of the correlations between them and the final properties. A solution is to isolate the variable sets from the other ones during the investigation. Therefore, keeping all the processing parameters constant, an investigation of the size and geometry dependence of the dimensional accuracy of the DMLS process is presented. For all features, with different geometries and different sizes, the percent error significantly increases with decreasing the feature size. Then, the effect of thickness, orientation, distance from free edges, and height on the mechanical properties and their correlations to material microstructure and thermal history as dictated by DMLS process parameters are investigated and the results are correlated to the porosity volume fraction and their elongation direction, prior grain width and orientation, nanoparticle volume fraction, martensitic decomposition to + and orthorhombic structure, and Oxygen content variation. Furthermore, the influence of five most influential DMLS processing parameters, i.e. laser power, scan speed, hatch spacing, layer thickness, and stripe width, on relative density, microhardness, and surface roughness are thoroughly investigated. Two design of experiment (DoE) methods, including the Taguchi and fractional factorial DoE for response surface method (RSM), along with an artificial neural network (ANN) are designed and trained to predict the response values. A multi-objective RSM model is developed for the optimization of DMLS processing parameters. It is shown that the proposed ANN model can most accurately predict various response properties of DMLS components..

Download or read book Proceedings of the 13th World Conference on Titanium written by Vasisht Venkatesh and published by John Wiley & Sons. This book was released on 2016-04-26 with total page 4024 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book contains the Proceedings of the 13th World Conference on Titanium.

Download or read book Recommended Values of Thermophysical Properties for Selected Commercial Alloys written by K. C. Mills and published by Woodhead Publishing. This book was released on 2002 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Convection and Conduction Heat Transfer written by Amimul Ahsan and published by BoD – Books on Demand. This book was released on 2011-10-21 with total page 410 pages. Available in PDF, EPUB and Kindle. Book excerpt: The convection and conduction heat transfer, thermal conductivity, and phase transformations are significant issues in a design of wide range of industrial processes and devices. This book includes 18 advanced and revised contributions, and it covers mainly (1) heat convection, (2) heat conduction, and (3) heat transfer analysis. The first section introduces mixed convection studies on inclined channels, double diffusive coupling, and on lid driven trapezoidal cavity, forced natural convection through a roof, convection on non-isothermal jet oscillations, unsteady pulsed flow, and hydromagnetic flow with thermal radiation. The second section covers heat conduction in capillary porous bodies and in structures made of functionally graded materials, integral transforms for heat conduction problems, non-linear radiative-conductive heat transfer, thermal conductivity of gas diffusion layers and multi-component natural systems, thermal behavior of the ink, primer and paint, heating in biothermal systems, and RBF finite difference approach in heat conduction. The third section includes heat transfer analysis of reinforced concrete beam, modeling of heat transfer and phase transformations, boundary conditions-surface heat flux and temperature, simulation of phase change materials, and finite element methods of factorial design. The advanced idea and information described here will be fruitful for the readers to find a sustainable solution in an industrialized society.

Download or read book Additive Manufacturing with Metals written by Sanjay Joshi and published by Springer Nature. This book was released on 2023-12-29 with total page 669 pages. Available in PDF, EPUB and Kindle. Book excerpt: This textbook and reference provides a comprehensive treatment of additive manufacturing (AM) for metals, including design and digital work flows, process science and reliability, metallic systems, quality assurance, and applications. The book is rooted in the fundamental science necessary to develop and understand AM technologies, as well as the application of engineering principles covering several disciplines to successfully exploit this important technology. As additive manufacturing of metals is the fastest growing subset of this transformative technology, with the potential to make the widest impact to industrial production, Metals Additive Manufacturing: Design, Processes, Materials, Quality Assurance, and Applications is ideal for students in a range of engineering disciplines and practitioners working in aerospace, automotive, medical device manufacturing industries.

Download or read book Additive Manufacturing of Metals written by John O. Milewski and published by Springer. This book was released on 2017-06-28 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Download or read book Recent Advances in Material Manufacturing and Machine Learning written by Rajiv Gupta and published by CRC Press. This book was released on 2023-05-26 with total page 813 pages. Available in PDF, EPUB and Kindle. Book excerpt: The role of manufacturing in a country’s economy and societal development has long been established through their wealth generating capabilities. To enhance and widen our knowledge of materials and to increase innovation and responsiveness to ever-increasing international needs, more in-depth studies of functionally graded materials/tailor-made materials, recent advancements in manufacturing processes and new design philosophies are needed at present. The objective of this volume is to bring together experts from academic institutions, industries and research organizations and professional engineers for sharing of knowledge, expertise and experience in the emerging trends related to design, advanced materials processing and characterization, and advanced manufacturing processes.