Download or read book Microstructural and Mechanical Properties of a Solid State Additive Manufactured Magnesium Alloy written by Thomas Wilkes Robinson and published by . This book was released on 2021 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In recent years, additive manufacturing (AM) has gained prominence in rapid prototyping and production of structural components with complex geometries. Magnesium alloys, whose strength-to-weight ratio is superior compared to steel and aluminum alloys, have shown potential in lightweighting applications. However, commercial beam-based AM technologies have limited success with magnesium alloys due to vaporization and hot cracking. Therefore, as an alternative approach, we propose the use of a near net-shape solid-state additive manufacturing process, Additive Friction Stir Deposition (AFSD), to fabricate magnesium alloys in bulk. In this study, a parametric investigation was performed to quantify the effect of process parameters on AFSD build quality including volumetric defects and surface quality in magnesium alloy AZ31. In order to understand the effect of the AFSD process on structural integrity in the magnesium alloy AZ31, in-depth microstructure and mechanical property characterization was conducted on a bulk AFSD build fabricated with optimized process parameters. Results of the microstructure analysis of the as-deposited AFSD build revealed bulk microstructure similar to wrought magnesium alloy AZ31 plate. Additionally, similar hardness measurements were found in AFSD build compared to control wrought specimens. While tensile test results of the as-deposited AFSD build exhibited a 20 percent drop in yield strength, nearly identical ultimate strength was observed compared to the wrought control. The experimental results of this study illustrate the potential of using the AFSD process to additively manufacture Mg alloys for load bearing structural components with achieving wrought-like microstructure and mechanical properties.
Download or read book Solid State Metal Additive Manufacturing written by Hang Z. Yu and published by John Wiley & Sons. This book was released on 2024-04-16 with total page 421 pages. Available in PDF, EPUB and Kindle. Book excerpt: Solid-State Metal Additive Manufacturing Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future directions of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.
Download or read book Microstructure and Mechanical Properties of Semi solid Magnesium Alloys written by Stian Sannes and published by . This book was released on 1994 with total page 168 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Magnesium Alloys written by Frank Czerwinski and published by BoD – Books on Demand. This book was released on 2014-11-05 with total page 182 pages. Available in PDF, EPUB and Kindle. Book excerpt: Magnesium alloys with their unique physical and chemical properties are important candidates for many modern engineering applications. Their density, being the lowest of all structural metals, makes them the primary choice in global attempts aimed at reducing the weight of transportation vehicles. However, magnesium also creates challenges at certain stages of raw alloy melting, fabrication of net-shape components and their service. The first one is caused by very high affinity of magnesium to oxygen, which requires protective atmospheres increasing manufacturing cost and heavily contributing to greenhouse gas emissions. The second challenge relates to very high corrosivity of liquid magnesium towards materials it contacts. This imposes restrictions on the selection of materials used to contain, transfer or process molten magnesium during manufacturing operations. A mixture of unique benefits and serious challenges of magnesium alloys in solid and liquid states described here makes the book very useful for a broad audience of scientists and engineers from academia and industry.
Download or read book Latest Developments in the Field of Magnesium Alloys and their Applications written by Hajo Dieringa and published by Frontiers Media SA. This book was released on 2021-09-13 with total page 192 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Solid State Additive Manufacturing written by Amlan Kar and published by CRC Press. This book was released on 2023-12-01 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text focuses on discussing the solid-state deformation behavior of materials in additive manufacturing processes. It highlights the process optimization and bonding of different layers during layer-by-layer deposition of different materials in Solid-State. It covers the design, process, and advancement of solid-state additive manufacturing methods. • Covers the fundamentals of materials processing, including the stress–strain–temperature correlation in solid-state processing and manufacturing. • Discusses solid-state additive manufacturing methods, and optimization strategies for the fabrication of additive manufacturing products. • Showcases the mechanisms associated with improvement in mechanical properties of Solid-State additive manufacturing products. • Provides a comprehensive discussion on microstructural stability and homogeneity in mechanical properties. • Presents hybrid solid-state process for fabrication of multilayer components and composite materials. • Provides a detailed review of laser-based post-processing techniques The text focuses on the Solid-State additive manufacturing techniques for the fabrication of industrially relevant products. It gives in-depth information on the fundamental aspects, hybridization of the processes, fabrication of different materials, improvement in product performance, and Internet of Things enabled manufacturing. The text covers crucial topics, including hybrid Solid- State additive manufacturing, cold spray additive manufacturing, online defect detection of products, and post-processing of additively manufactured components. These subjects are significant in advancing additive manufacturing technology and ensuring the quality and efficiency of the produced components. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields such as mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering. .
Download or read book Additive Friction Stir Deposition written by Hang Z. Yu and published by Elsevier. This book was released on 2022-07-19 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Friction Stir Deposition is a comprehensive summary of the state-of-the-art understanding on this emerging solid-state additive manufacturing technology. Sections cover additive friction stir deposition, encompassing advances in processing science, metallurgical science and innovative applications. The book presents a clear description of underlying physical phenomena, shows how the process determines the printing quality, covers resultant microstructure and properties in the as-printed state, highlights its key capabilities and limitations, and explores niche applications in repair, cladding and multi-material 3D printing. Serving as an educational and research guide, this book aims to provide a holistic picture of additive friction stir deposition-based solid-state additive manufacturing as well as a thorough comparison to conventional beam-based metal additive manufacturing, such as powder bed fusion and directed energy deposition. - Provides a clear process description of additive friction stir deposition and highlights key capabilities - Summarizes the current research and application of additive friction stir deposition, including material flow, microstructure evolution, repair and dissimilar material cladding - Discusses future applications and areas of research for this technology
Download or read book Processing and Characterization of Magnesium Based Materials written by Domonkos Tolnai and published by MDPI. This book was released on 2021-08-31 with total page 118 pages. Available in PDF, EPUB and Kindle. Book excerpt: Due to their lightweight and high specific strength, Mg-based alloys are considered as substitutes to their heavier counterparts in applications in which corrosion is non-relevant and weight saving is of importance. Furthermore, due to the biocompatibility of Mg, some alloys with controlled corrosion rates are used as degradable implant materials in the medical sector. The typical processing route of Mg parts incorporates a casting step and, subsequently, a thermo–mechanical treatment. In order to achieve the desired macroscopic properties and thus fulfill the service requirements, thorough knowledge of the relationship between the microstructure, the processing steps, and the resulting property profile is necessary. This Special Issue covers in situ and ex situ experimental and computational investigations of the behavior under thermo–mechanical load of Mg-based alloys utilizing modern characterization and simulation techniques. The papers cover investigations on the effect of rare earth additions on the mechanical properties of different Mg alloys, including the effect of long-period stacking-ordered (LPSO) structures, and the experimental and computational investigation of the effect of different processing routes.
Download or read book Magnesium written by Karl U. Kainer and published by John Wiley & Sons. This book was released on 2007 with total page 1144 pages. Available in PDF, EPUB and Kindle. Book excerpt: The need for light-weight materials, especially in the automobile industry, created renewed interest in innovative applications of magnesium materials. This demand has resulted in increased research and development activity in companies and research institutes in order to achieve an improved property profile and better choice of alloy systems. Here, development trends and application potential in different fields like the automotive industry and communication technology are discussed in an interdisciplinary framework.
Download or read book Welding and Joining of Magnesium Alloys written by L Liu and published by Woodhead Publishing. This book was released on 2010-10-28 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Due to the wide application of magnesium alloys in metals manufacturing, it is very important to employ a reliable method of joining these reactive metals together and to other alloys. Welding and joining of magnesium alloys provides a detailed review of both established and new techniques for magnesium alloy welding and their characteristics, limitations and applications. Part one covers general issues in magnesium welding and joining, such as welding materials, metallurgy and the joining of magnesium alloys to other metals such as aluminium and steel. The corrosion and protection of magnesium alloy welds are also discussed. In part two particular welding and joining techniques are reviewed, with chapters covering such topics as inert gas welding, metal inert gas welding and laser welding, as well as soldering, mechanical joining and adhesive bonding. The application of newer techniques to magnesium alloys, such as hybrid laser-arc welding, activating flux tungsten inert gas welding and friction stir, is also discussed. With its distinguished editor and expert team of contributors, Welding and joining of magnesium alloys is a comprehensive reference for producers of primary magnesium and those using magnesium alloys in the welding, automotive and other such industries, as well as academic researchers in metallurgy and materials science.
Download or read book Advances in Materials Science for Environmental and Energy Technologies III written by Tatsuki Ohji and published by John Wiley & Sons. This book was released on 2014-10-10 with total page 332 pages. Available in PDF, EPUB and Kindle. Book excerpt: This proceedings contains a collection of 26 papers from the following six 2013 Materials Science and Technology (MS&T'13) symposia: Green Technologies for Materials Manufacturing and Processing V Materials Development and Degradation Management in Nuclear Applications Materials Issues in Nuclear Waste Management in the 21st Century Energy Storage III: Materials, Systems and Applications Nanotechnology for Energy, Healthcare and Industry Hybrid Organic – Inorganic Materials for Alternative Energy
Download or read book Special Issues on Magnesium Alloys written by Waldemar Alfredo Monteiro and published by BoD – Books on Demand. This book was released on 2011-09-12 with total page 140 pages. Available in PDF, EPUB and Kindle. Book excerpt: Magnesium is the lightest of all the metals and the sixth most abundant on Earth. Magnesium is ductile and the most machinable of all the metals. Magnesium alloy developments have traditionally been driven by requirements for lightweight materials to operate under increasingly demanding conditions (magnesium alloy castings, wrought products, powder metallurgy components, office equipment, nuclear applications, flares, sacrificial anodes for the protection of other metals, flash photography and tools). The biggest potential market for magnesium alloys is in the automotive industry. In recent years new magnesium alloys have demonstrated a superior corrosion resistance for aerospace and specialty applications. Considering the information above, special issues on magnesium alloys are exposed in this book: casting technology; surface modification of some special Mg alloys; protective carbon coatings on magnesium alloys; fatigue cracking behaviors of cast magnesium alloys and also, magnesium alloys biocompatibility as degradable implant materials.
Download or read book Magnesium Technology 2013 written by Norbert Hort and published by Springer. This book was released on 2016-12-09 with total page 353 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Magnesium Technology Symposium, the event on which this volume is based, is one of the largest yearly gatherings of magnesium experts in the world. Papers reflect all aspects of the field including primary production to applications, recycling, basic research findings, and industrialization. Readers will find broad coverage of current topics, including alloys and their properties, cast products and processing, wrought products and processing, corrosion and surface finishing, ecology, and more. New and emerging applications in such areas as hydrogen storage are also examined.
Download or read book Magnesium 2021 written by Alan Luo and published by Springer Nature. This book was released on 2021-05-28 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: This collection from the 12th International Conference on Magnesium Alloys and Their Applications (Mg 2021)—the longest running conference dedicated to the development of magnesium alloys—covers the breadth of magnesium research and development, from primary production to applications to end-of-life management. Authors from academia, government, and industry discuss new developments in magnesium alloys and share valuable insights. Topics in this volume include but are not limited to the following: Primary production Alloy development Solidification and casting processes Forming and thermo-mechanical processing Other manufacturing process development (including joining and additive manufacturing) Corrosion and protection Modeling and simulation Structural, functional, biomedical, and energy applications Advanced characterization and fundamental theories Recycling and environmental issues
Download or read book Magnesium and Its Alloys written by Leszek A. Dobrzanski and published by CRC Press. This book was released on 2019-08-01 with total page 570 pages. Available in PDF, EPUB and Kindle. Book excerpt: Magnesium and Its Alloys: Technology and Applications covers a wide scope of topics related to magnesium science and engineering, from manufacturing and production to finishing and applications. This handbook contains thirteen chapters, each contributed by experts in their respective fields, and presents a broad spectrum of new information on pure magnesium, magnesium alloys, and magnesium matrix MgMCs composites. It covers such topics as computational thermodynamics, modern Mg-alloys with enhanced creep or fatigue properties, cutting-edge approaches to melt treating (grain refinement, micro-alloying, and the resulting solidification and growth), coatings, surface engineering, environmental protection (recycling and green energy storage and production), as well as biomedical applications. Aimed at researchers, professionals, and graduate students, the book conveys comprehensive and cutting-edge knowledge on magnesium alloys. It is especially useful to those in the fields of materials engineering, mechanical engineering, manufacturing engineering, and metallurgy.
Download or read book Thermomechanical Processing Additive Manufacturing and Alloy Design of High Strength Mg Alloys written by Sivanesh Palanivel and published by . This book was released on 2016 with total page 205 pages. Available in PDF, EPUB and Kindle. Book excerpt: The recent emphasis on magnesium alloys can be appreciated by following the research push from several agencies, universities and editorial efforts. With a density equal to two-thirds of Al and one-thirds of steel, Mg provides the best opportunity for lightweighting of metallic components. However, one key bottleneck restricting its insertion into industrial applications is low strength values. In this respect, Mg-Y-Nd alloys have been promising due to their ability to form strengthening precipitates on the prismatic plane. However, if the strength is compared to Al alloys, these alloys are not attractive. The primary reason for low structural performance in Mg is related to low alloying and microstructural efficiency. In this dissertation, these terminologies are discussed in detail. A simple calculation showed that the microstructural efficiency in Mg-4Y-3Nd alloy is 30% of its maximum potential. Guided by the definitions of alloying and microstructural efficiency, the two prime objectives of this thesis were to: (i) to use thermomechanical processing routes to tailor the microstructure and achieve high strength in an Mg-4Y-3Nd alloy, and (ii) optimize the alloy chemistry of the Mg-rare earth alloy and design a novel rare--earth free Mg alloy by Calphad approach to achieve a strength of 500 MPa. Experimental, theoretical and computational approaches have been used to establish the process-structure-property relationships in an Mg-4Y-3Nd alloy. For example, increase in strength was observed after post aging of the friction stir processed/additive manufactured microstructure. This was attributed to the dissolution of Mg2Y particles which increased the alloying and microstructural efficiency. Further quantification by numerical modeling showed that the effective diffusivity during friction stir processing and friction stir welding is 60 times faster than in the absence of concurrent deformation leading to the dissolution of thermally stable particles. In addition, the investigation on the interaction between dislocations and strengthening precipitate revealed that, specific defects like the I1 fault aid in the accelerated precipitation of the strengthening precipitate in an Mg-4Y-3Nd alloy. Also, the effect of external field (ultrasonic waves) was studied in detail and showed accelerated age hardening response in Mg-4Y-3Nd alloy by a factor of 24. As the bottleneck of low strength is addressed, the answers to the following questions are discussed in this dissertation: What are the fundamental micro-mechanisms governing second phase evolution in an Mg-4Y-3Nd alloy? What is the mechanical response of different microstructural states obtained by hot rolling, friction stir processing and friction stir additive manufacturing? Is defect engineering critical to achieve high strength Mg alloys? Can application of an external field influence the age hardening response in an Mg-4Y-3Nd alloy? Can a combination of innovative processing for tailoring microstructures and computational alloy design lead to new and effective paths for application of magnesium alloys?
Download or read book Magnesium Alloys for Biomedical Applications written by Deepak Kumar and published by CRC Press. This book was released on 2024-04-26 with total page 264 pages. Available in PDF, EPUB and Kindle. Book excerpt: Magnesium alloys have enormous potential for use in biomedical implants. Magnesium Alloys for Biomedical Applications delves into recent advances and prospects for implementation and provides scientific insights into current issues posed by Mg alloy materials. It provides an overview of research on their mechanical and tribological characteristics, corrosion tendencies, and biological characteristics, with a particular emphasis on biomedical implants. Details the fundamentals of Mg alloys as well as necessary surface modifications of Mg alloys for biomedical use. Discusses emerging Mg alloys and their composites. Covers mechanical, tribological, and chemical properties, as well as fatigue and corrosion. Highlights emerging manufacturing methods and advancements in new alloy design, composite manufacturing, unique structure design, surface modification, and recyclability. Helps readers identify appropriate Mg-based materials for their applications and select optimal improvement methods. Summarizes current challenges and suggests a roadmap for future research. Aimed at researchers in materials and biomedical engineering, this book explores the many breakthroughs achieved with these materials and where the field should concentrate to ensure the development of safe and reliable Mg alloy-based implants.
