Download or read book Metal Injection Molding Employing Plastic Rapid Prototype Tooling written by Michael William Brooks and published by . This book was released on 2012 with total page 72 pages. Available in PDF, EPUB and Kindle. Book excerpt: Normally metal powder injection molding relies on high strength tool steel when creating a mold to form components. The problem with steel tooling is the long lead time and high cost for early test components. This project relies on low strength plastic tooling generated by rapid prototype technologies using computer-aided design files and very lowviscosity powder-binder feedstocks to make first trial pieces using metal injection molding powders. The intent is to investigate the possibilities, limitations, and time from concept to metal components through the use of plastic three-dimensional printed tooling. About half the time is associated with the rapid prototype mold build and the remainder is molding (pouring), debinding, and sintering. Demonstrations with common metal injection molding powders are included. One of the significant barriers was in sustaining low pressures due to the weak plastic tooling, but then how to pack the cavity to attain a high solids loading (powder content). This required considerable feedstock and binder experimentation to isolate a suitable feedstock of proper viscosity and powder-wetting characteristics. This thesis focuses on demonstrations primarily in ferrous systems.
Download or read book Rapid Manufacturing written by Duc Pham and published by Springer Science & Business Media. This book was released on 2012-12-06 with total page 238 pages. Available in PDF, EPUB and Kindle. Book excerpt: Rapid prototyping is an exciting new technology used to create physical models and functional prototypes directly from CAD models. Rapid tooling concerns the production of tooling using parts manufactured by rapid prototyping. The book describes the characteristics and capabilities of the main known rapid prototyping processes. It covers in detail various commercially available processes such as: Stereolithography (SLA), Selective Laser Sintering (SLS), and others. The text places a strong emphasis on practical applications and contains an abundance of photographs and diagrams to illustrate clearly the principles of the machines and processes involved.
Download or read book Handbook of Metal Injection Molding written by Donald F. Heaney and published by Woodhead Publishing. This book was released on 2019-05-21 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal injection molding combines the most useful characteristics of powder metallurgy and plastic injection molding to facilitate the production of small, complex-shaped metal components with outstanding mechanical properties. Handbook of Metal Injection Molding, Second Edition provides an authoritative guide to this important technology and its applications. Building upon the success of the first edition, this new edition includes the latest developments in the field and expands upon specific processing technologies. Part one discusses the fundamentals of the metal injection molding process with chapters on topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding, and sintering. Part two provides a detailed review of quality issues, including feedstock characterisation, modeling and simulation, methods to qualify a MIM process, common defects and carbon content control. Special metal injection molding processes are the focus of part three, which provides comprehensive coverage of micro components, two material/two color structures, and porous metal techniques. Finally, part four explores metal injection molding of particular materials, and has been expanded to include super alloys and precious metals. With its distinguished editor and expert team of international contributors, the Handbook of Metal Injection Molding is an essential guide for all those involved in the high-volume manufacture of small precision parts, across a wide range of high-tech industries such as microelectronics, biomedical and aerospace engineering. Provides an authoritative guide to metal injection molding and its applications Discusses the fundamentals of the metal injection molding processes and covers topics such as component design, important powder characteristics, compound manufacture, tooling design, molding optimization, debinding and sintering Comprehensively examines quality issues, such as feedstock characterization, modeling and simulation, common defects and carbon content control
Download or read book Micro Injection Molding written by Guido Tosello and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-06-11 with total page 408 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Micro Injection Molding" meets the need for a dedicated book dealing exclusively with micro injection molding and overcoming the challenges of managing and processing polymer materials at ultra-small scales. Micro injection molding is the primary process for the mass production of polymer components with critical dimensions in the sub-millimeter range; however, it is not just a simple downscaling of conventional injection molding, and specific material-process-product interactions must be understood in order to achieve near zero-defect net-shape micro molded products. Micro molding is typically associated with ultra-high accuracy and superior process capabilities. Micro molded products have dimensional tolerances down to the single-digit micrometer range and surface finish with roughness from the sub-micrometer down to a few nanometers range. Micro and nano-structured tool surfaces are reproduced with very high replication fidelity onto the polymer products. Micro injection molding is highly suitable for the manufacture of multifunctional micro components such as micro implants, microfluidic systems, polymer micro optical elements, and micro mechanical systems. This book provides engineers, project managers, researchers, consultants, and other professionals involved in precision polymer processing and micro manufacturing with a comprehensive, up-to-date, and detailed treatment of the main topics related to micro molding, from material and process technology to tooling, to key-enabling technologies, and multimaterial process variations. Contents: • Part 1 – Polymer Materials and Process Micro Technology: micro injection molding machines technology; micro molding process monitoring and control; polymer materials structure and properties in micro injection molding parts; surface replication in micro injection molding • Part 2 – Tooling Technologies for Micro Mold Making: micro machining technologies for micro injection mold making; ultra-precision machining technologies for micro injection mold making; surface treatment of mold tools in micro injection molding • Part 3 – Micro Molding Key-Enabling Technologies: vacuum-assisted micro injection molding; modeling and simulation of micro injection molding; metrological quality assurance in micro injection molding; additive manufacturing for micro tooling and micro part rapid prototyping • Part 4 – Multimaterial Micro Processing: micro powder injection molding; multimaterial micro injection molding
Download or read book Rapid Prototyping Tooling and Manufacturing written by R. J. M. Hague and published by iSmithers Rapra Publishing. This book was released on 2000 with total page 128 pages. Available in PDF, EPUB and Kindle. Book excerpt: The aim of new techniques of rapid prototyping, tooling and manufacturing is to take a new product from the Computer Aided Design (CAD) stage into instant production of the prototype, or even the end use part. In this report the different methods available, the material choice, accuracy and model build size are described. An additional indexed section containing several hundred abstracts from the Rapra Polymer Library database gives useful references for further reading.
Download or read book Developing a Rapid Tooling Technique for the Plastics Injection Molding Process Using a Low Melting Point Metal Alloy written by Daniel K. Low and published by . This book was released on 2002 with total page 150 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book User s Guide to Rapid Prototyping written by Todd Grimm and published by Society of Manufacturing Engineers. This book was released on 2004 with total page 423 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a baseline of rapid prototyping technologies to guide users and business leaders through the evaluation, justification, and implementation process. Rapid prototyping is a powerful tool for design, engineering and manufacturing, and is used in nearly every industry that manufactures mechanical components. This book fills the knowledge gap for the industry novice through an in-depth analysis of the various rapid prototyping technologies and processes. It also covers the technology's strengths, limitations, benefits and associated costs to aid the decision making process. Also included are comparisons to other processes such as CNC machining. In an age where better, faster, cheaper is the mantra for product development, this book offers invaluable information that will help you decide if rapid prototyping is the right tool to solve your specific design and manufacturing challenges.
Download or read book Application of Rapid Prototyping and Wire Arc Spray to the Fabrication of Injection Mold Tools MSFC Center Director s Discretionary Fund written by K. G. Cooper and published by . This book was released on 2000 with total page 24 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Rapid Tooling Guidelines For Sand Casting written by Wanlong Wang and published by Springer Science & Business Media. This book was released on 2010-01-14 with total page 175 pages. Available in PDF, EPUB and Kindle. Book excerpt: Rapid Tooling Guidelines for Sand Casting describes the guidelines for the sand casting industry in using rapid tooling processes. Topics in the seven chapters include sand casting processes, tool design and construction, fast freeform fabrication processes, rapid tooling processes, sand casting dimension control, rapid tooling evaluation methods and decision making processes. Twelve case studies will also be examined in the book.
Download or read book Application of Rapid Prototyping and Wire ARC Spray to the Fabrication of Injection Mold Tools Msfc Center Director s Discretionary Fund written by National Aeronautics and Space Adm Nasa and published by Independently Published. This book was released on 2018-09-27 with total page 38 pages. Available in PDF, EPUB and Kindle. Book excerpt: Rapid prototyping (RP) is a layer-by-layer-based additive manufacturing process for constructing three-dimensional representations of a computer design from a wax, plastic, or similar material. Wire arc spray (WAS) is a metal spray forming technique, which deposits thin layers of metal onto a substrate or pattern. Marshall Space Flight Center currently has both capabilities in-house, and this project proposed merging the two processes into an innovative manufacturing technique, in which intermediate injection molding tool halves were to be fabricated with RP and WAS metal forming. Cooper, K. G. Marshall Space Flight Center NASA/TM-2000-210558, M-993, NAS 1.15:210558
Download or read book Rapid Prototyping Rapid Tooling and Reverse Engineering written by Kaushik Kumar and published by Walter de Gruyter GmbH & Co KG. This book was released on 2020-06-08 with total page 173 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book introduces the role of Rapid Prototyping Techniques within the product development phase. It deals with the concept, origin, and working cycle of Rapid Prototyping Processes with emphasis on the applications. Apart from elaboration of engineering and non-engineering applications, it highlights recent applications like Bio-Medical Models for Surgical Planning, Molecular Models, Architectural Models, Sculptured Models, Psycho-Analysis Models. Special emphasis has been provided to the technique of generating human organs from live cells/tissues of the same human named 3D BIO PRINTERS. As the Rapid Prototyping Techniques are for tailor made products and not for mass manufacturing hence the book also elaborates on the mass manufacturing of rapid prototyped products. This includes casting and rapid tooling. The book concludes with Reverse Engineering and the role played by Rapid Prototyping Techniques towards the same. With globalization of market and advances in science and technology, the life span of products has shortened considerably. For early realization of products and short development period, engineers and researchers are constantly working together for more and more efficient and effective solutions. The most effective solution identified has been usage of computers in both designing and manufacturing. This gave birth to the nomenclatures CAD (Computer Aided Designing) and CAM (Computer aided Manufacturing). This was the initiation that ensured short product development and realization period. Researchers coined the concept as Rapid Prototyping. In contrast to Prototyping, Rapid prototyping is a group of techniques used to quickly fabricate a scale model of a physical part or assembly using three-dimensional computer aided design (CAD) data. Construction of the part or assembly is usually done using 3D printing or "additive or subtractive layer manufacturing" technology. The first methods for rapid prototyping became available in the late 1980s and were used to produce models and prototype parts. Today, they are used for a wide range of applications and are used to manufacture production-quality parts in relatively small numbers if desired without the typical unfavorable short-run economics. This economy has encouraged online service bureaus for early product realization or physical products for actual testing. This book is expected to contain Seven Chapters. Chapter 1 would explain product life cycle and the product development phase in the same, introducing role of Rapid Prototyping Techniques in Product development phase. Chapter 2 would deals with the concept, origin and working cycle of Rapid Prototyping Processes. Chapter 3 would concentrates on the applications of Rapid Prototyping Technology. Apart from elaboration of engineering and non-engineering applications, it also elaborates on recent applications like Bio-Medical Models for Surgical Planning, Molecular Models, Architectural Models, Sculptured Models, Psycho-Analysis Models etc. Chapter 4 would introduce the various Rapid Prototyping systems available worldwide. The chapter also introduces the technique of generating human organs from live cells/tissues of the same human named 3D BIO PRINTERS hence ensuring low rejection rate by human body. As the Rapid Prototyping Techniques are for tailor made products and not for mass manufacturing hence Chapter 5 would elaborates on the mass manufacturing of rapid prototyped products. This includes Casting and Rapid Tooling. Chapter 6 would deal with Reverse Engineering and the role played by Rapid Prototyping Techniques towards the same. As the product realization is primarily dependent on various softwares which are required to be understood for better accuracy so the concluding chapter of the book i.e. Chapter 7 would explain some software associated with the various techniques.
Download or read book Fifth National Conference on Rapid Design Prototyping and Manufacture written by David M. Jacobson and published by John Wiley & Sons. This book was released on 2004-09-24 with total page 120 pages. Available in PDF, EPUB and Kindle. Book excerpt: Rapid Prototyping and allied fields are still relatively young technologies and, as such, their scope and range are expanding at a dramatic rate. New and improved techniques and applicationsare developing and this is reflected in the varied topics covered in Rapid Design, Prototyping and Manufacture. Efforts to extend the scope of application of three dimensional printing processes is an important milestone in rapid manufacture. This is being vigorously addressed and is well represented in this volume. It now seems to be only a matter of time before three-dimensional printing units will join other peripherals in office and domestic computer systems to produce toys, small domestic and office items on demand. CONTENTS INCLUDE: Analysis of the application of the Z-corps three dimensional printing system for rapid tooling for plastic injection moulded components. A novel method for rapid prototyping/tooling/manufacture - Shell/Assisted Layer Manufacture (SALM) Accuracy of a novel fused deposition modelling technology New software tools for reverse engineering parts based on three-dimensional volumetric scans. A stuctured approach to the simplification of optimization problems in the virtual prototyping environment The appropriate application of computer-aided design and manufacture techniques in silicone facial prosthetics Application of the Z-Corps three-dimensional printing processes using novel material to manufacture bio-scaffold for bone replacement Rapid prototyping manufacture of complex three-dimensional microscaffolds used in regenerative medicine.
Download or read book Rapid Prototyping written by Ali K. Kamrani and published by Springer Science & Business Media. This book was released on 2006-06-18 with total page 349 pages. Available in PDF, EPUB and Kindle. Book excerpt: Up-to-date documentation on the current scope of the research of Rapid Prototyping, Tooling and Manufacturing. Explains and details the latest techniques and materials used for RP, RT and RM. Develops methodologies and technologies to support in a customer-focused product design and mass customization approach to production.
Download or read book ANTEC 2001 written by Society of Plastics Engineers. Technical Conference and published by Taylor & Francis. This book was released on 2001 with total page 914 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book NASA Tech Briefs written by and published by . This book was released on 2004 with total page 890 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book Innovative Developments in Design and Manufacturing written by Paulo Jorge da Silva Bartolo and published by CRC Press. This book was released on 2009-09-22 with total page 1445 pages. Available in PDF, EPUB and Kindle. Book excerpt: Essential reading on the latest advances in virtual prototyping and rapid manufacturing. Includes 110 peer reviewed papers covering: 1. Biomanufacturing, 2. CAD and 3D data acquisition technologies, 3. Materials, 4. Rapid tooling and manufacturing, 5. Advanced rapid prototyping technologies and nanofabrication, 6. Virtual environments and
Download or read book SPE ANTEC 2001 Proceedings written by Spe and published by CRC Press. This book was released on 2001-05-07 with total page 1408 pages. Available in PDF, EPUB and Kindle. Book excerpt: Conference proceedings from 'Antec 2001' held on 6-10 May 2001 in Dallas, Texas. This includes the Volume III topic of Special Areas Color and Appearance Division.
