Download or read book Metal Cutting and Forming written by Anup Goel and published by Technical Publications. This book was released on 2020-12-01 with total page 496 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting is the process of removing unwanted material in the form of chips from a block of metal using cutting tools. Metal cutting is performed on lathe machine, milling machine, drilling machine, shaper, planer and slotter. Grinding is the commonly used finishing process. Metal forming includes a large number of manufacturing processes in which plastic deformation property is used to change the shape and size of metal workpieces. During the process, for deformation purpose, a tool is used which is called as die. It applies stresses to the material to exceed the yield strength of the metal. Due to this the metal deforms into the shape of the die. Generally, the stresses applied to deform the metal plastically are compressive. Sheet metal working is generally associated with press machines and press working. Press working is a chipless manufacturing process by which various components are produced form sheet metal.

Download or read book Metal Cutting Theory and Practice written by David A. Stephenson and published by CRC Press. This book was released on 2018-09-03 with total page 1381 pages. Available in PDF, EPUB and Kindle. Book excerpt: A Complete Reference Covering the Latest Technology in Metal Cutting Tools, Processes, and Equipment Metal Cutting Theory and Practice, Third Edition shapes the future of material removal in new and lasting ways. Centered on metallic work materials and traditional chip-forming cutting methods, the book provides a physical understanding of conventional and high-speed machining processes applied to metallic work pieces, and serves as a basis for effective process design and troubleshooting. This latest edition of a well-known reference highlights recent developments, covers the latest research results, and reflects current areas of emphasis in industrial practice. Based on the authors’ extensive automotive production experience, it covers several structural changes, and includes an extensive review of computer aided engineering (CAE) methods for process analysis and design. Providing updated material throughout, it offers insight and understanding to engineers looking to design, operate, troubleshoot, and improve high quality, cost effective metal cutting operations. The book contains extensive up-to-date references to both scientific and trade literature, and provides a description of error mapping and compensation strategies for CNC machines based on recently issued international standards, and includes chapters on cutting fluids and gear machining. The authors also offer updated information on tooling grades and practices for machining compacted graphite iron, nickel alloys, and other hard-to-machine materials, as well as a full description of minimum quantity lubrication systems, tooling, and processing practices. In addition, updated topics include machine tool types and structures, cutting tool materials and coatings, cutting mechanics and temperatures, process simulation and analysis, and tool wear from both chemical and mechanical viewpoints. Comprised of 17 chapters, this detailed study: Describes the common machining operations used to produce specific shapes or surface characteristics Contains conventional and advanced cutting tool technologies Explains the properties and characteristics of tools which influence tool design or selection Clarifies the physical mechanisms which lead to tool failure and identifies general strategies for reducing failure rates and increasing tool life Includes common machinability criteria, tests, and indices Breaks down the economics of machining operations Offers an overview of the engineering aspects of MQL machining Summarizes gear machining and finishing methods for common gear types, and more Metal Cutting Theory and Practice, Third Edition emphasizes the physical understanding and analysis for robust process design, troubleshooting, and improvement, and aids manufacturing engineering professionals, and engineering students in manufacturing engineering and machining processes programs.

Download or read book Metal Cutting written by E.M. Trent and published by Elsevier. This book was released on 2013-10-22 with total page 217 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal Cutting is a guide that discusses the process of metal cutting and its different techniques. The book first gives a short history and introduction to metal cutting, and then discusses the operations and terminologies used in metal cutting; the essential features of metal cutting; and the forces involved. The use of heat, the cutting tool materials, the machinability of different metals and alloys, and the use of coolants and lubricants in metal-cutting machines are also explained. The text is recommended for metalworkers and engineers, especially those who are new to the industry, as this book serves as a handy reference for this craft.

Download or read book Manufacturing Automation written by Yusuf Altintas and published by Cambridge University Press. This book was released on 2012-01-16 with total page 381 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal cutting is widely used in producing manufactured products. The technology has advanced considerably along with new materials, computers and sensors. This new edition considers the scientific principles of metal cutting and their practical application to manufacturing problems. It begins with metal cutting mechanics, principles of vibration and experimental modal analysis applied to solving shop floor problems. There is in-depth coverage of chatter vibrations, a problem experienced daily by manufacturing engineers. Programming, design and automation of CNC (computer numerical control) machine tools, NC (numerical control) programming and CAD/CAM technology are discussed. The text also covers the selection of drive actuators, feedback sensors, modelling and control of feed drives, the design of real time trajectory generation and interpolation algorithms and CNC-oriented error analysis in detail. Each chapter includes examples drawn from industry, design projects and homework problems. This is ideal for advanced undergraduate and graduate students and also practising engineers.

Download or read book Metal Forming Handbook written by Schuler GmbH and published by Springer. This book was released on 2012-12-06 with total page 589 pages. Available in PDF, EPUB and Kindle. Book excerpt: Following the long tradition of the Schuler Company, the Metal For ming Handbook presents the scientific fundamentals of metal forming technology in a way which is both compact and easily understood. Thus, this book makes the theory and practice of this field accessible to teaching and practical implementation. The first Schuler "Metal Forming Handbook" was published in 1930. The last edition of 1966, already revised four times, was translated into a number of languages, and met with resounding approval around the globe. Over the last 30 years, the field of forming technology has been rad ically changed by a number of innovations. New forming techniques and extended product design possibilities have been developed and introduced. This Metal Forming Handbook has been fundamentally revised to take account of these technological changes. It is both a text book and a reference work whose initial chapters are concerned to pro vide a survey of the fundamental processes of forming technology and press design. The book then goes on to provide an in-depth study of the major fields of sheet metal forming, cutting, hydroforming and solid forming. A large number of relevant calculations offers state of the art solutions in the field of metal forming technology. In presenting tech nical explanations, particular emphasis was placed on easily under standable graphic visualization. All illustrations and diagrams were compiled using a standardized system of functionally oriented color codes with a view to aiding the reader's understanding.

Download or read book Machining Difficult to Cut Materials written by Hossam A. Kishawy and published by Springer. This book was released on 2018-08-09 with total page 253 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book focus on the challenges faced by cutting materials with superior mechanical and chemical characteristics, such as hardened steels, titanium alloys, super alloys, ceramics and metal matrix composites. Aspects such as costs and appropriate machining strategy are mentioned. The authors present the characteristics of the materials difficult to cut and comment on appropriate cutting tools for their machining. This book also serves as a reference tool for manufacturers working in industry.

Download or read book Fundamentals of Metal Cutting and Machine Tools written by B. L. Juneja and published by New Age International. This book was released on 2003 with total page 632 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Book Is Intended To Serve As A Textbook For The Final And Pre-Final Year B.Tech. Students Of Mechanical, Production, Aeronautical And Textile Engineering Disciplines. It Can Be Used Either For A One Or A Two Semester Course. The Book Covers The Main Areas Of Interest In Metal Machining Technology Namely Machining Processes, Machine Tools, Metal Cutting Theory And Cutting Tools. Modern Developments Such As Numerical Control, Computer-Aided Manufacture And Non-Conventional Processes Have Also Been Treated. Separate Chapters Have Been Devoted To The Important Topics Of Machine Tool Vibration, Surface Integrity And Machining Economics. Data On Recommended Cutting Speeds, Feeds And Tool Geometry For Various Operations Has Been Incorporated For Reference By The Practising Engineer.Salient Features Of Second Edition * Two New Chapters Have Been Added On Nc And Cnc Machines And Part Programming. * All Chapters Have Been Thoroughly Revised And Updated With New Information. * More Solved Examples Have Been Added. * New Material On Tool Technology. * Improved Quality Of Figures And More Photographs.

Download or read book AMST 05 Advanced Manufacturing Systems and Technology written by Elso Kuljanic and published by Springer Science & Business Media. This book was released on 2005-07-01 with total page 818 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing a product is not difficult, the difficulty consists in manufacturing a product of high quality, at a low cost and rapidly. Drastic technological advances are changing global markets very rapidly. In such conditions the ability to compete successfully must be based on innovative ideas and new products which has to be of high quality yet low in price. One way to achieve these objecti ves would be through massive investments in research of computer based technology and by applying the approaches presented in this book. The First International Conference on Advanced Manufacturing Systems and Technology AMST87 was held in Opatija (Croatia) in October 1987. The Second International Conference on Advanced Manufacturing Systems and Technology AMSV90 was held in Trento (Italy) in lune 1990. The Third, Fourth, Fifth and Sixth Conferences on Advanced Manufacturing Systems and Technology were all held in Udine (Italy) as follows: AMST93 in April 1993, AMST96 in September 1996, AMST99 in June 1999 and AMST02 in June 2002.

Download or read book Applied Metal Forming written by Henry S. Valberg and published by Cambridge University Press. This book was released on 2010-03-31 with total page 477 pages. Available in PDF, EPUB and Kindle. Book excerpt: Applied Metal Forming: Including FEM Analysis describes metal forming theory and how experimental techniques can be used to study any metal forming operation with great accuracy. For each primary class of processes, such as forging, rolling, extrusion, wiredrawing, and sheet-metal forming, it explains how FEA (Finite Element Analysis) can be applied with great precision to characterize the forming condition and in this way optimize the processes. FEA has made it possible to build very realistic FEM-models of any metal forming process, including complex three-dimensional forming operations, in which complex products are shaped by complex dies. Thus, using FEA it is now possible to visualize any metal forming process and to study strain, stresses, and other forming conditions inside the parts being manufactured as they develop throughout the process.

Download or read book Metal Cutting Mechanics written by Viktor P. Astakhov and published by CRC Press. This book was released on 1998-12-22 with total page 321 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal Cutting Mechanics outlines the fundamentals of metal cutting analysis, reducing the extent of empirical approaches to the problems as well as bridging the gap between design and manufacture. The author distinguishes his work from other works through these aspects: considering the system engineering of the cutting process id

Download or read book Manufacturing Processes 4 written by Fritz Klocke and published by Springer Science & Business Media. This book was released on 2014-07-08 with total page 532 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides essential information on metal forming, utilizing a practical distinction between bulk and sheet metal forming. In the field of bulk forming, it examines processes of cold, warm and hot bulk forming, as well as rolling and a new addition, the process of thixoforming. As for the field of sheet metal working, on the one hand it deals with sheet metal forming processes (deep drawing, flange forming, stretch drawing, metal spinning and bending). In terms of special processes, the chapters on internal high-pressure forming and high rate forming have been revised and refined. On the other, the book elucidates and presents the state of the art in sheet metal separation processes (shearing and fineblanking). Furthermore, joining by forming has been added to the new edition as a new chapter describing mechanical methods for joining sheet metals. The new chapter “Basic Principles” addresses both sheet metal and bulk forming, in addition to metal physics, plastomechanics and computational basics; these points are complemented by the newly added topics of metallography and analysis, materials and processes for testing, and tribology and lubrication techniques. The chapters are supplemented by an in-depth description of modern numeric methods such as the finite element method. All chapters have been updated and revised for the new edition, and many practical examples from modern manufacturing processes have been added.

Download or read book Rubber Pad Forming Processes written by Maziar Ramezani and published by Elsevier. This book was released on 2012-03-14 with total page 309 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book describes different types of rubber-pad forming processes currently being studied for their experimental and numerical advantages and disadvantages. Rubber forming adopts a rubber pad contained in a rigid box in which one of the tools (die or punch) is replaced by the rubber pad. Up to 60% of all sheet metal parts in aircraft industry such as frames, seat parts, ribs, windows and doors are fabricated using rubber-pad forming processes. Key process parameters such as rubber material, stamping velocity, rubber-pad hardness and thickness and friction conditions are investigated. - The potential role of rubber as a flexible punch in metal working processes is to give insight to engineers about different parts that can be produced using this process - The procedure of suitable die design for each process is presented in detail - Full defect analysis is undertaken with a thorough report presented to optimize rubber-pad forming processes

Download or read book Fundamentals of Metal Machining and Machine Tools written by Winston A. Knight and published by CRC Press. This book was released on 2019-08-08 with total page 602 pages. Available in PDF, EPUB and Kindle. Book excerpt: Reflecting changes in machining practice, Fundamentals of Machining and Machine Tools, Third Edition emphasizes the economics of machining processes and design for machining. This edition includes new material on super-hard cutting tool materials, tool geometries, and surface coatings. It describes recent developments in high-speed machining, hard machining, and cutting fluid applications such as dry and minimum-quantity lubrication machining. It also presents analytical methods that outline the limitations of various approaches. This edition features expanded information on tool geometries for chip breaking and control as well as improvements in cost modeling of machining processes.

Download or read book Modeling of Thermo Electro Mechanical Manufacturing Processes written by C. V. Nielsen and published by Springer Science & Business Media. This book was released on 2012-10-09 with total page 121 pages. Available in PDF, EPUB and Kindle. Book excerpt: Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding provides readers with a basic understanding of the fundamental ingredients in plasticity, heat transfer and electricity that are necessary to develop and proper utilize computer programs based on the finite element flow formulation. Computer implementation of a wide range of theoretical and numerical subjects related to mesh generation, contact algorithms, elasticity, anisotropic constitutive equations, solution procedures and parallelization of equation solvers is comprehensively described. Illustrated and enriched with selected examples obtained from industrial applications, Modeling of Thermo-Electro-Mechanical Manufacturing Processes with Applications in Metal Forming and Resistance Welding works to diminish the gap between the developers of finite element computer programs and the professional engineers with expertise in industrial joining technologies by metal forming and resistance welding.

Download or read book The Science and Engineering of Cutting written by Tony Atkins and published by Butterworth-Heinemann. This book was released on 2009-07-15 with total page 428 pages. Available in PDF, EPUB and Kindle. Book excerpt: The materials mechanics of the controlled separation of a body into two or more parts – cutting – using a blade or tool or other mechanical implement is a ubiquitous process in most engineering disciplines. This is the only book available devoted to the cutting of materials generally, the mechanics of which (toughness, fracture, deformation, plasticity, tearing, grating, chewing, etc.) have wide ranging implications for engineers, medics, manufacturers, and process engineers, making this text of particular interest to a wide range of engineers and specialists. - The only book to explain and unify the process and techniques of cutting in metals AND non-metals. The emphasis on biomaterials, plastics and non-metals will be of considerable interest to many, while the transfer of knowledge from non-metals fields offers important benefits to metal cutters - Comprehensive, written with this well-known author's lightness of touch, the book will attract the attention of many readers in this underserved subject - The clarity of the text is further enhanced by detailed examples and case studies, from the grating of cheese on an industrial scale to the design of scalpels

Download or read book Manufacturing Processes 1 written by Fritz Klocke and published by Springer Science & Business Media. This book was released on 2011-05-26 with total page 517 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book series on manufacturing processes for engineers is a reference work for scientific and industrial experts. This volume on Turning, Milling and Drilling starts from the basic principles of machining with geometrically defined cutting edges based on a common active principle. In addition, appropriate tool designs as well as the reasonable use of cutting material are presented. A detailed chapter about the machinability of the most important workpiece materials, such as steel and cast iron, light metal alloys and high temperature resistant materials imparts a broad knowledge of the interrelations between workpiece materials, cutting materials and process parameters. This book is in the RWTHedition Series as are the other four volumes of the reference work.

Download or read book Metal Forming written by William F. Hosford and published by Cambridge University Press. This book was released on 2011-02-07 with total page 345 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book helps the engineer understand the principles of metal forming and analyze forming problems - both the mechanics of forming processes and how the properties of metals interact with the processes. In this fourth edition, an entire chapter has been devoted to forming limit diagrams and various aspects of stamping and another on other sheet forming operations. Sheet testing is covered in a separate chapter. Coverage of sheet metal properties has been expanded. Interesting end-of-chapter notes have been added throughout, as well as references. More than 200 end-of-chapter problems are also included.