Download or read book Mechanical Properties and Characterization of Additively Manufactured Materials written by Ravi. K. Kumar and published by CRC Press. This book was released on 2023-09-13 with total page 341 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book highlights mechanical, thermal, electrical, and magnetic properties, and characterization of additive manufactured products in a single volume. It will serve as an ideal reference text for graduate students and academic researchers in diverse engineering fields including industrial, manufacturing, and materials science. This text Explains mechanical properties like hardness, tensile strength, impact strength, and flexural strength of additive manufactured components Discusses characterization of components fabricated by different additive manufacturing processes including fusion deposition modeling, and selective laser sintering Highlights corrosion behavior of additive manufactured polymers, metals, and composites Covers thermal, electrical, and magnetic properties of additively manufactured materials Illustrates intrinsic features and their Influence on mechanical properties of additive manufactured products This text discusses properties, wear behavior and characterization of components produced by additive manufacturing technology. These products find applications in diverse fields including design, manufacturing and tooling, aerospace, automotive industry, and biomedical industry. It will further help the readers in understanding the parameters that influence the mechanical behavior and characterization of components manufactured by additive manufacturing processes. It will serve as an ideal reference text for graduate students and academic researchers in the fields of industrial engineering, manufacturing engineering, automotive engineering, aerospace engineering, and materials science.

Download or read book Process Structure Properties in Polymer Additive Manufacturing written by Swee Leong Sing and published by MDPI. This book was released on 2021-09-01 with total page 218 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) methods have grown and evolved rapidly in recent years. AM for polymers is an exciting field and has great potential in transformative and translational research in many fields, such as biomedical, aerospace, and even electronics. Current methods for polymer AM include material extrusion, material jetting, vat polymerisation, and powder bed fusion. With the promise of more applications, detailed understanding of AM—from the processability of the feedstock to the relationship between the process–structure–properties of AM parts—has become more critical. More research work is needed in material development to widen the choice of materials for polymer additive manufacturing. Modelling and simulations of the process will allow the prediction of microstructures and mechanical properties of the fabricated parts while complementing the understanding of the physical phenomena that occurs during the AM processes. In this book, state-of-the-art reviews and current research are collated, which focus on the process–structure–properties relationships in polymer additive manufacturing.

Download or read book Characterization of Mechanical Properties of Gamma Irradiated Additively Manufactured Articles for In space Manufacturing written by Behzad Rankouhi and published by . This book was released on 2016 with total page 152 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Additively Manufactured Inconel 718 written by Dunyong Deng and published by Linköping University Electronic Press. This book was released on 2018-01-24 with total page 69 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM), also known as 3D printing, has gained significant interest in aerospace, energy, automotive and medical industries due to its capabilities of manufacturing components that are either prohibitively costly or impossible to manufacture by conventional processes. Among the various additive manufacturing processes for metallic components, electron beam melting (EBM) and selective laser melting (SLM) are two of the most widely used powder bed based processes, and have shown great potential for manufacturing high-end critical components, such as turbine blades and customized medical implants. The futures of the EBM and SLM are doubtlessly promising, but to fully realize their potentials there are still many challenges to overcome. Inconel 718 (IN718) is a nickel-base superalloy and has impressive combination of good mechanical properties and low cost. Though IN718 is being mostly used as a turbine disk material now, the initial introduction of IN718 was to overcome the poor weldability of superalloys in 1960s, since sluggish precipitation of strengthening phases ?’/?’’ enables good resistance to strain-age cracking during welding or post weld heat treatment. Given the similarity between AM and welding processes, IN718 has been widely applied to the metallic AM field to facilitate the understandings of process-microstructure-property relationships. The work presented in this licentiate thesis aims to better understand microstructures and mechanical properties EBM and SLM IN718, which have not been systematically investigated. Microstructures of EBM and SLM IN718 have been characterized with scanning electron microscopy (SEM), transmission electron microscopy (TEM) and correlated with the process conditions. Monotonic mechanical properties (e.g., Vickers microhardness and tensile properties) have also been measured and rationalized with regards to the microstructure evolutions before and after heat treatments. For EBM IN718, the results show the microstructure is not homogeneous but dependant on the location in the components, and the anisotropic mechanical properties are probably attributed to alignment of porosities rather than texture. Post heat treatment can slightly increase the mechanical strength compared to the as-manufactured condition but does not alter the anisotropy. SLM IN718 shows significantly different microstructure and mechanical properties to EBM IN718. The as-manufactured SLM IN718 has very fine dendritic microstructure and Laves phases in the interdendrites, and is “work-hardened” by the residual strains and dislocations present in the material. Mechanical properties are different between horizontally and vertically built samples, and heat treatment can minimize this difference. Results from this licentiate thesis provide the basis for the further research on the cyclic mechanical properties of EBM and SLM IN718, which would be the focus of following phase of the Ph.D. research.

Download or read book Stereolithography written by Paulo Jorge Bártolo and published by Springer Science & Business Media. This book was released on 2011-03-18 with total page 345 pages. Available in PDF, EPUB and Kindle. Book excerpt: Stereolithography: Materials, Processes and Applications will focus on recent advances in stereolithography covering aspects related to the most recent advances in the field, in terms of fabrication processes (two-photon polymerization, micro-stereolithography, infrared stereolithography and stereo-thermal-lithography), materials (novel resins, hydrogels for medical applications and highly reinforced resins with ceramics and metals), computer simulation and applications.

Download or read book Materials Development by Additive Manufacturing Techniques written by Paolo Fino and published by MDPI. This book was released on 2021-03-19 with total page 118 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) processes are gaining more and more attention from many industrial fields, mainly because they are revolutionizing the components’ designs and production lines. The complete industrialization of these processes has to be supported by the full understanding of correlation between AM building conditions and the final materials’ properties. Another critical aspect is that nowadays only a reduced number of materials processable by AM are available on the market. It is, therefore, fundamental to widen the materials’ portfolio, and to study and develop new materials that can take advantage of these unique building processes.

Download or read book Solid State Metal Additive Manufacturing written by Hang Z. Yu and published by John Wiley & Sons. This book was released on 2024-07-10 with total page 421 pages. Available in PDF, EPUB and Kindle. Book excerpt: Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future direction of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.

Download or read book Additive and Traditionally Manufactured Components written by Joshua Pelleg, PhD and published by Elsevier. This book was released on 2020-05-14 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive and Traditionally Manufactured Components: A Comparative Analysis of Mechanical Properties looks at the mechanical properties of materials produced by additive manufacturing (AM) and compares them with conventional methods. Since the production of objects by AM techniques can used in a broad array of materials, the alloys presented are the ones most commonly produced by AM - Al alloys, Ti alloys and steel. The book explores the six main types of techniques: Fused Deposition Method (FDM), Powder Bed Fusion (PBF), Inkjet Printing, Stereolithography (SLA), Direct Energy Deposition (DED) and Laminated Object Manufacturing (LOM), and follows with the techniques being utilized for fabrication. Testing of AM fabricated specimens, including tension, compression and hardness is included, along with a comparison of those results to specimens obtained by conventional fabrication methods. Topics covered include static deformation, time dependent deformation (creep), cyclic deformation (fatigue) and fracture in specimens. The book concludes with a review of the mechanical properties of nanoscale specimens obtained by AM. Thoroughly explores AM processes that can be utilized for experimental design Includes a review of dislocations observed in specimens obtained by AM Compares the impact of both additive and traditional manufacturing techniques on the mechanical properties of materials

Download or read book Quality Analysis of Additively Manufactured Metals written by Javad Kadkhodapour and published by Elsevier. This book was released on 2022-11-30 with total page 858 pages. Available in PDF, EPUB and Kindle. Book excerpt: Quality Analysis of Additively Manufactured Metals: Simulation Approaches, Processes, and Microstructure Properties provides readers with a firm understanding of the failure and fatigue processes of additively manufactured metals. With a focus on computational methods, the book analyzes the process-microstructure-property relationship of these metals and how it affects their quality while also providing numerical, analytical, and experimental data for material design and investigation optimization. It outlines basic additive manufacturing processes for metals, strategies for modeling the microstructural features of metals and how these features differ based on the manufacturing process, and more.Improvement of additively manufactured metals through predictive simulation methods and microdamage and micro-failure in quasi-static and cyclic loading scenarios are covered, as are topology optimization methods and residual stress analysis techniques. The book concludes with a section featuring case studies looking at additively manufactured metals in automotive, biomedical and aerospace settings. - Provides insights and outlines techniques for analyzing why additively manufactured metals fail and strategies for avoiding those failures - Defines key terms and concepts related to the failure analysis, quality assurance and optimization processes of additively manufactured metals - Includes simulation results, experimental data and case studies

Download or read book Mechanics of Additive and Advanced Manufacturing Volume 8 written by Sharlotte Kramer and published by Springer. This book was released on 2018-08-23 with total page 95 pages. Available in PDF, EPUB and Kindle. Book excerpt: Mechanics of Additive and Advanced Manufacturing, Volume 8 of the Proceedings of the 2018 SEM Annual Conference & Exposition on Experimental and Applied Mechanics, the eighth volume of eight from the Conference, brings together contributions to this important area of research and engineering. The collection presents early findings and case studies, including: Fatigue & Fracture in AM Materials Additively Manufactured Metals & Structures AM Process Characterization Processing & Mechanical Behavior of AM Materials Dynamic Response of AM Materials Additively Manufactured Polymers & Composites

Download or read book Ultrasonic Methods for Characterization of Additively Manufactured Materials written by Colin Williams and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The goal of this research is to find new noninvasive methods to certify the quality of safety-critical additively manufactured (AM) metallic parts for use in industries such as aerospace and defense. Additive manufacturing facilitates rapid prototyping, building, and repairing of custom components with increased agility, production rate, and reduced waste. A recognized barrier to the wide adoption of additive manufacturing is the lack of new approaches for AM part qualification. Our research objective is to exploit the material's linear and nonlinear ultrasonic response - which represents the measurable changes and distortion in elastic waves encountering macroscopic and microscopic defects - to establish links between microstructure and macroscale mechanical properties of AM metals. We measure linear and nonlinear ultrasonic parameters for a series of AM and wrought 316L grade stainless steel samples and compare the obtained parameters against mechanical properties of the samples measured on corresponding coupons. The samples are heat-treated to different temperatures to induce microstructural changes which alter their mechanical properties and ultrasonic response. Two sets of specimens are manufactured, one from the additive manufacturing method Laser Powder Bed Fusion (L-PBF), and the second from a traditional wrought method. Using the nonlinear ultrasonic method of Second Harmonic Generation (SHG), the acoustic nonlinearity parameter is estimated. SHG has been shown to offer a highly sensitive response to microstructural heterogeneities such as dislocations and grain boundaries. A linear ultrasonic parameter, wave speed, is also recorded with pulse-echo testing. Alongside these ultrasonic measurements, mechanical testing parameters including elastic moduli and yield strength are evaluated for the specimens. To accompany the experimental testing, a series of numerical simulations were conducted using commercial finite-element software to study the effects of randomly distributed heterogeneities on wave distortion in a controlled environment. In these simulations, randomly generated heterogeneities are scattered throughout a 2D plate with materials properties different from the bulk material. Ultrasonic wave propagation is simulated within this heterogeneous medium to investigate the effects of the heterogeneities' elastic properties, geometry, and distribution on ultrasonic signals, including distortion measured in terms of higher harmonic generation (HHG). Experimental results indicate correlations between the nonlinearity parameter and both ultimate tensile strength and yield strength, where nonlinearity generally decreases as these mechanical parameters increase, particularly in the AM samples. We hypothesize that microstructural changes in grain size and distribution through the heat treatment process influence these trends in measured nonlinearity. Additionally, substructures at even smaller length scales, such as nanoscale precipitates and dislocations affect the ultrasonic and mechanical behavior. Measurements of elastic moduli and total elongation do not exhibit trends with the nonlinearity parameter. The linear parameter, wave speed, does not correlate well with the mechanical parameters, which is attributed to its lack of sensitivity to detect changes in microscopic features. These results show promising evidence for the feasibility of AM parts qualification using nondestructive nonlinear ultrasonic testing. Results of the simulations indicate that changes in heterogeneity size, volume fraction, and material property deviations from the bulk material affect HHG to varying degrees. As expected, heterogeneities of smaller sizes and volume fractions have a less significant effect. However, at increasingly large values, changes in HHG are more pronounced, and material density and stiffness deviations from the bulk material are shown to have a larger effect on HHG. Future work includes continuing nonlinear ultrasonic testing, as well as comparing results to nonlinear resonant ultrasound spectroscopy (NRUS). New geometries and materials will be tested to expand the dataset. Microstructures will be imaged using scanning and transmission electron microscopy (SEM, TEM) and evaluate our hypotheses, and further complexity in numerical simulations will be implemented to isolate microstructural features and explore their effects on material behavior.

Download or read book Additive Manufacturing and in Situ Mechanical and Material Characterization of Metallic Structures at Micro nanoscale written by Seyed Soheil Daryadel and published by . This book was released on 2018 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The progress in microscale additive manufacturing (μ-AM) of metals requires engineering of the microstructure for various functional applications. In situ control over the microstructure during three-dimensional (3D) printing is critical to achieve metallic nanostructures with desired properties and eliminate the need for post-processing. In this dissertation, an ambient environment localized pulsed electrodeposition (L-PED) process for direct printing of 3D free-standing and layer-by-layer nanotwinned (nt) metals is introduced. 3D nt-Cu structures were additively manufactured using pulsed electrodeposition at the tip of an electrolyte containing nozzle. For the first time, the control of the microstructure of metals during 3D-printing is reported. In particular, It is shown that through variation of electrochemical process parameters the density and the orientation of the coherent twin boundaries (CTBs), as well as the grain size can be controlled. Ntmetals offer superior mechanical (high ductility and strength) and electrical properties (low electromigration) compared to their nanocrystalline (nc) counterparts. While these properties are advantageous for applications in nanoscale devices, the fabrication of nt-metals has been limited to 2D films or template-based 1D geometries. The focused ion beam (FIB) and transmission electron microscopy (TEM) analysis showed that the printed metal was fully dense, mostly devoid of impurities and microstructural defects, and confirmed the formation of CTBs. Mechanical properties of the 3D printed nt-Cu were characterized by in situ SEM micro-compression experiments. The 3D printed nt-Cu exhibited average flow stress of 960 MPa, which is remarkable for a 3D printed material. The microstructure and mechanical properties of the nt-Cu was compared to nc-Cu printed using the same process under direct current (DC) voltage. The results show that such control over microstructure directly correlates with the mechanical properties of the printed metal. L-PED is introduced as an approach to enable direct deposition of nano-pillars and micro-pillars of metals and alloys. When combined with in situ nanomechanics instrumentation, this approach may enable high-throughput investigation of the process–microstructure–property relationship, in particular for nanocrystalline and nano-twinned metals. The application for 3D printed electronics will be greatly extended when they can be used in extreme environments and especially at elevated temperatures. Therefore, the thermal stability and reliability of the additively manufactured nt-Cu interconnects is investigated. The results show clear correlation between the microstructure and the thermal stability of the printed metal. The microstructures with columnar shaped grains and high density of low-energy CTBs exhibited better thermal stability compared to the ones with high-angle random-oriented grain boundaries. Despite the evolution of microstructure and growth of the grains, printed materials with high density of TBs exhibited high strength of 522 MPa after annealing for 4 hours at 300 °C. Additionally, LED is extended to a larger scale process for patterning of high quality metallic patterns on flexible and nonconductive substrates. The printed metallic patterns are solid with no porosity and impurities, and exhibit high electrical conductivity. Overall, the results indicate the feasibility of using LED 3D-printed high conductivity nt-metal features in a wide range of applications, particularly for the electronics and the next generation integrated circuits.

Download or read book Standards Quality Control and Measurement Sciences in 3D Printing and Additive Manufacturing written by Chee Kai Chua and published by Academic Press. This book was released on 2017-06-03 with total page 270 pages. Available in PDF, EPUB and Kindle. Book excerpt: Standards, Quality Control and Measurement Sciences in 3D Printing and Additive Manufacturing addresses the critical elements of the standards and measurement sciences in 3D printing to help readers design and create safe, reliable products of high quality. With 3D printing revolutionizing the process of manufacturing in a wide range of products, the book takes key features into account, such as design and fabrication and the current state and future potentials and opportunities in the field. In addition, the book provides an in-depth analysis on the importance of standards and measurement sciences. With self-test exercises at the end of each chapter, readers can improve their ability to take up challenges and become proficient in a number of topics related to 3D printing, including software usage, materials specification and benchmarking. - Helps the reader understand the quality framework tailored for 3D printing processes - Explains data format and process control in 3D printing - Provides an overview of different materials and characterization methods - Covers benchmarking and metrology for 3D printing

Download or read book Additive Manufacturing Volume 2 written by Prashanth Konda Gokuldoss and published by MDPI. This book was released on 2020-04-15 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.

Download or read book Tribology of Additively Manufactured Materials written by Pradeep Menezes and published by Elsevier. This book was released on 2022-08-12 with total page 362 pages. Available in PDF, EPUB and Kindle. Book excerpt: Tribology of Additively Manufactured Materials: Fundamentals, Modeling, and Applications starts with a look at the history, methods and mechanics of additive manufacturing (AM), focusing on power bed fusion-based and direct energy deposition-based additive manufacturing. Following sections of the book provide a foundational background in the fundamentals of tribology, covering the basics of surface engineering, friction and wear, corrosion and tribocorrosion, and the tribological considerations of a variety of AM materials, such as friction and wear in non-metallic and metallic AM materials, degradation in non-metallic AM components, and corrosion and tribocorrosion in AM components. The book then concludes with a section covering modeling and simulation scenarios and challenges related to the tribology of AM materials, providing readers with the processing conditions needed to extend and strengthen the lifetime and durability of AM materials and components. - Provides theoretical, experimental and computational data for a better understanding of the complex tribological behaviors in additively manufactured components - Discusses applications of additively manufactured components, considering their tribological properties - Studies how unique surface roughness and texture develop in additively manufactured components and how these unique characteristics affect their tribological function - Outlines variables, additive manufacturing methods and performance of additively manufactured components - Equips readers with a better understanding of degradation effects due to tribology and corrosion

Download or read book Post Processing Techniques for Metal Based Additive Manufacturing written by Hao Wang and published by CRC Press. This book was released on 2023-09-04 with total page 311 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book shares insights on post-processing techniques adopted to achieve precision-grade surfaces of additive manufactured metals including material characterization techniques and the identified material properties. Post-processes are discussed from support structure removal and heat treatment to the material removal processes including hybrid manufacturing. Also discussed are case studies on unique applications of additive manufactured metals as an exemplary of the considerations taken during post-processing design and selection. Addresses the critical aspect of post-processing for metal additive manufacturing Provides systematic introduction of pertinent materials Demonstrates post-process technique selection with the enhanced understanding of material characterization methods and evaluation Includes in-depth validation of ultra-precision machining technology Reviews precision fabrication of industrial-grade titanium alloys, steels, and aluminium alloys, with additive manufacturing technology The book is aimed at researchers, professionals, and graduate students in advanced manufacturing, additive manufacturing, machining, and materials processing.

Download or read book Additive Manufacturing Materials written by Lillian White and published by Nova Science Publishers. This book was released on 2015 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is the first step in a process to develop standards appropriate for the testing of the mechanical properties of metal parts made via additive manufacturing. This book investigates the current state-of-the-art methods for determining the properties of metal powders. This assessment evaluates both existing standards that provide guidance for powder property measurement methods, as well as technical publications describing methods that are not covered as completely by standards. Furthermore, the analysis shows that additive manufacturing-specific materials standards for characterising the properties of metal powders and metal parts do not have to be developed from scratch. Decades of powder property testing (born out of powder metallurgy processes) and mechanical property testing has resulted in a suite of existing standards that can form the basis needed for some additive manufacturing materials.