Download or read book Locally Continuous Fiber Reinforced Sheet Molding Compound written by David Bücheler and published by Fraunhofer Verlag. This book was released on 2018 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The process of co-molding of locally continuous-fiber reinforced structures with Sheet Molding Compound (SMC) has the potential to realize structures economically combining high stiffness with freedom in design. The objective is to combine the flowability of the SMC, needed to form ribs and to integrate inlays, with accurate position and intact shape of the continuous-fiber reinforcement. State-of-the-art in co-molding is still a near net-shape mold coverage of the SMC to prevent any flow. The introduction of a two-step curing resin results in a stiff reinforcement during co-molding, which endures the forces applied by the flowing SMC and therefore is not deformed. Furthermore, the second reaction step allows for chemical bonding to the SMC. To prevent displacement of the reinforcement, a novel fixation method is introduced by using magnetic. To realize this innovative co-molding concept a multidisciplinary approach is needed, including material characterization and material modelling, process simulation and magnetic field simulation and like-wise experiments. Hereby, the performance as well as the reliability of these hybrid structures are significantly improved.

Download or read book Characterisation and Modelling of Continuous Discontinuous Sheet Moulding Compound Composites for Structural Applications written by Trauth, Anna and published by KIT Scientific Publishing. This book was released on 2020-12-11 with total page 468 pages. Available in PDF, EPUB and Kindle. Book excerpt: The main objective of this work is to significantly deepen the understanding of the material and the structural behaviour of continuous-discontinuous SMC composites, following a holistic approach to investigate microscopic aspects, macroscopic mechanical behaviour as well as failure evolution at the coupon, structure and component level. In addition, criteria to evaluate the effect of hybridisation are introduced and modelling approaches are presented and discussed.

Download or read book Thermomechanical Modeling and Experimental Characterization of Sheet Molding Compound Composites written by Lang, Juliane and published by KIT Scientific Publishing. This book was released on 2023-06-28 with total page 250 pages. Available in PDF, EPUB and Kindle. Book excerpt: The aim of this work is to model and experimentally characterize the anisotropic material behavior of SMC composites on the macroscale with consideration of the microstructure. Temperature-dependent thermoelastic behavior and failure behavior are modeled and the corresponding material properties are determined experimentally. Additionally, experimental biaxial damage investigations are performed. A parameter identification merges modeling and experiments and validates the models.

Download or read book Mesoscale simulation of the mold filling process of Sheet Molding Compound written by Meyer, Nils and published by KIT Scientific Publishing. This book was released on 2022-07-12 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt: Sheet Molding Compounds (SMC) are discontinuous fiber reinforced composites that are widely applied due to their ability to realize composite parts with long fibers at low cost. A novel Direct Bundle Simulation (DBS) method is proposed in this work to enable a direct simulation at component scale utilizing the observation that fiber bundles often remain in a bundled configuration during SMC compression molding.

Download or read book Microstructure generation and micromechanical modeling of sheet molding compound composites written by Görthofer, Johannes and published by KIT Scientific Publishing. This book was released on 2022-09-13 with total page 258 pages. Available in PDF, EPUB and Kindle. Book excerpt: Wir präsentieren einen Algorithmus zur schnellen Erzeugung von SMC Mikrostrukturen hoher Güte, durch Verwendung einer exakten Schließung und eines quasi-zufälligen Samplings. Darüber hinaus stellen wir ein modulares Framework zur Modellierung anisotroper Schädigung vor. Unser Konzept der Extraktionstensoren und Schädigungsfunktionen ermöglicht die Beschreibung komplexer Vorgänge. Darüber hinaus schlagen wir einen ganzheitlichen Multiskalenansatz zur Bestimmung anisotroper Versagenskriterien vor. - We introduce an algorithm that allows for a fast generation of SMC composite microstructures. An exact closure approximation and a quasi-random orientation sampling ensure high fidelity. Furthermore, we present a modular framework for anisotropic damage evolution. Our concept of extraction tensors and damage-hardening functions enables the description of complex damage-degradation. In addition, we propose a holistic multiscale approach for constructing anisotropic failure criteria.

Download or read book Experimental investigation and process simulation of the compression molding process of Sheet Molding Compound SMC with local reinforcements written by Hohberg, Martin and published by KIT Scientific Publishing. This book was released on 2022-04-05 with total page 216 pages. Available in PDF, EPUB and Kindle. Book excerpt: In this book, a new three-dimensional approach for the process simulation of SMC is developed. This approach takes into account both, the core layer that is dominated by the extensional viscosity and the thin lubrication layer. In order to transfer the information from the process to the structure simulation, a CAE chain is further developed. In addition, a new rheological tool is developed to analyze flow behavior experimentally and to provide the required material parameters.

Download or read book Discontinuous Fiber Composites written by Tim A. Osswald and published by MDPI. This book was released on 2019-01-15 with total page 212 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a printed edition of the Special Issue "Discontinuous Fiber Composites" that was published in J. Compos. Sci.

Download or read book Multi Scale Continuum Mechanics Modelling of Fibre Reinforced Polymer Composites written by Wim Van Paepegem and published by Woodhead Publishing. This book was released on 2020-11-25 with total page 766 pages. Available in PDF, EPUB and Kindle. Book excerpt: Multi-scale modelling of composites is a very relevant topic in composites science. This is illustrated by the numerous sessions in the recent European and International Conferences on Composite Materials, but also by the fast developments in multi-scale modelling software tools, developed by large industrial players such as Siemens (Virtual Material Characterization toolkit and MultiMechanics virtual testing software), MSC/e-Xstream (Digimat software), Simulia (micromechanics plug-in in Abaqus), HyperSizer (Multi-scale design of composites), Altair (Altair Multiscale Designer) This book is intended to be an ideal reference on the latest advances in multi-scale modelling of fibre-reinforced polymer composites, that is accessible for both (young) researchers and end users of modelling software. We target three main groups: This book aims at a complete introduction and overview of the state-of-the-art in multi-scale modelling of composites in three axes: • ranging from prediction of homogenized elastic properties to nonlinear material behaviour • ranging from geometrical models for random packing of unidirectional fibres over meso-scale geometries for textile composites to orientation tensors for short fibre composites • ranging from damage modelling of unidirectionally reinforced composites over textile composites to short fibre-reinforced composites The book covers the three most important scales in multi-scale modelling of composites: (i) micro-scale, (ii) meso-scale and (iii) macro-scale. The nano-scale and related atomistic and molecular modelling approaches are deliberately excluded, since the book wants to focus on continuum mechanics and there are already a lot of dedicated books about polymer nanocomposites. A strong focus is put on physics-based damage modelling, in the sense that the chapters devote attention to modelling the different damage mechanisms (matrix cracking, fibre/matrix debonding, delamination, fibre fracture,...) in such a way that the underlying physics of the initiation and growth of these damage modes is respected. The book also gives room to not only discuss the finite element based approaches for multi-scale modelling, but also much faster methods that are popular in industrial software, such as Mean Field Homogenization methods (based on Mori-Tanaka and Eshelby solutions) and variational methods (shear lag theory and more advanced theories). Since the book targets a wide audience, the focus is put on the most common numerical approaches that are used in multi-scale modelling. Very specialized numerical methods like peridynamics modelling, Material Point Method, eXtended Finite Element Method (XFEM), isogeometric analysis, SPH (Smoothed Particle Hydrodynamics),... are excluded. Outline of the book The book is divided in three large parts, well balanced with each a similar number of chapters:

Download or read book Biaxial Characterization and Mean field Based Damage Modeling of Sheet Molding Compound Composites written by Schemmann, Malte and published by KIT Scientific Publishing. This book was released on 2018-11-09 with total page 194 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Continuous Discontinuous Fiber Reinforced Polymers written by Thomas Böhlke and published by Carl Hanser Verlag GmbH Co KG. This book was released on 2019-08-05 with total page 448 pages. Available in PDF, EPUB and Kindle. Book excerpt: Discontinuous long fiber reinforced polymer structures with local continuous fiber reinforcements represent an important class of lightweight materials with broad design possibilities and diverse technical applications, e.g. in vehicle construction. However, in contrast to continuous fiber reinforced composites, extensively used in the aircraft industry, there is still a lack of integrated and experimentally proven concepts for manufacture, modeling, and dimensioning of combinations of discontinuously and continuously reinforced polymer structures. This is partly ascribed to the complexity of the manufacturing processes of discontinuously reinforced polymers, with heterogeneous, anisotropic, and nonlinear material and structural properties, but also to the resulting bonding problem of both material types. This book addresses these issues, including both continuous and discontinuous fiber processing strategies. Specific design strategies for advanced composite reinforcement strategies are provided, with an integrated and holistic approach taken for composites material selection, product design, and mechanical properties. Characterization, simulation, technology, design, future research, and implementation directions are also included. Especially in the field of application of three-dimensional load-bearing structures, this book provides an excellent foundation for the enhancement of scientific methods and the education of engineers who need an interdisciplinary understanding of process and material techniques, as well as simulation and product development methods.

Download or read book Thermomechanical Mean Field Modeling and Experimental Characterization of Long Fiber Reinforced Sheet Molding Compound Composites written by Kehrer, Maria Loredana and published by KIT Scientific Publishing. This book was released on 2019-06-13 with total page 204 pages. Available in PDF, EPUB and Kindle. Book excerpt: A discontinuous fiber-reinforced thermoset material produced by the Sheet Molding Compound process is investigated. Due to the process-related fiber orientation distribution, a composite with an anisotropic microstructure is created which crucially affects the mechanical properties. The central objectives are the modeling of the thermoelastic behavior of the composite accounting for the underlying microstructure, and the experimental characterization of the pure resin and the composite material.

Download or read book Material Forming written by Anna Carla Araujo and published by Materials Research Forum LLC. This book was released on 2024-05-20 with total page 2957 pages. Available in PDF, EPUB and Kindle. Book excerpt: These ESAFORM 2024 conference proceedings cover a wide range of topics: Additive manufacturing; Composites forming processes; Extrusion and drawing; Forging and rolling; Formability of metallic materials; Friction and wear in metal forming; Incremental and sheet metal forming; Innovative joining by forming technologies; Optimization and inverse analysis in forming; Machining, Cutting and severe plastic deformation processes; Material behavior modelling; New and advanced numerical strategies for material forming; Non-conventional processes; Polymer processing and thermomechanical properties; Sustainability on material forming. Keywords: WAAM Technology, Fused deposition Modeling (FDM), Fiber Composite Printers, Ultrasonic Powder Atomization, Finite Element Modeling (FEM), Laser Powder Bed Fusion (L-PBF), Rapid Prototyping in Additive Manufacturing, Directed Energy Deposition (DED), GTAW Droplet Deposition, Deep Learning, Thermoplastic Pultrusion, Textile Reinforcements, Thermoforming Simulation, New Sustainable Materials, Non-Crimp Fabrics, CFRP Scraps, PEEK Composites, Thermoplastic Sheets, Flax/PP Composites.

Download or read book Deep material networks for efficient scale bridging in thermomechanical simulations of solids written by Gajek, Sebastian and published by KIT Scientific Publishing. This book was released on 2023-08-25 with total page 326 pages. Available in PDF, EPUB and Kindle. Book excerpt: We investigate deep material networks (DMN). We lay the mathematical foundation of DMNs and present a novel DMN formulation, which is characterized by a reduced number of degrees of freedom. We present a efficient solution technique for nonlinear DMNs to accelerate complex two-scale simulations with minimal computational effort. A new interpolation technique is presented enabling the consideration of fluctuating microstructure characteristics in macroscopic simulations.

Download or read book Thermomechanical Mean Field Modeling and Experimental Characterization of Long Fiber Reinforced Sheet Molding Compound Composites written by Maria Loredana Kehrer and published by Saint Philip Street Press. This book was released on 2020-10-09 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: A discontinuous fiber-reinforced thermoset material produced by the Sheet Molding Compound process is investigated. Due to the process-related fiber orientation distribution, a composite with an anisotropic microstructure is created which crucially affects the mechanical properties. The central objectives are the modeling of the thermoelastic behavior of the composite accounting for the underlying microstructure, and the experimental characterization of the pure resin and the composite material. This work was published by Saint Philip Street Press pursuant to a Creative Commons license permitting commercial use. All rights not granted by the work's license are retained by the author or authors.

Download or read book Fiber Orientation Tensors and Mean Field Homogenization Application to Sheet Molding Compound written by Bauer, Julian Karl and published by KIT Scientific Publishing. This book was released on 2023-02-27 with total page 252 pages. Available in PDF, EPUB and Kindle. Book excerpt: Effective mechanical properties of fiber-reinforced composites strongly depend on the microstructure, including the fibers' orientation. Studying this dependency, we identify the variety of fiber orientation tensors up to fourth-order using irreducible tensors and material symmetry. The case of planar fiber orientation tensors, relevant for sheet molding compound, is presented completely. Consequences for the reconstruction of fiber distributions and mean field homogenization are presented.

Download or read book Impregnation of stitched continuous carbon fibre textiles by Sheet Moulding Compounds written by Holger Büttemeyer and published by Logos Verlag Berlin GmbH. This book was released on 2021-10-14 with total page 164 pages. Available in PDF, EPUB and Kindle. Book excerpt: This thesis deals with the fibre impregnation of a carbon fibre reinforcement by a Sheet Moulding Compound (SMC). In the beginning, the carbon fibre reinforcement has no impregnation. Instead, the impregnation of the carbon fibre is performed by the resin within the SMC material during compression moulding. The combination leads to a Hybrid SMC composite, which is characterized by a high design freedom, good mechanical properties, and high production rates at the same time. The main objective of this study is the development of an analytical impregnation model for Hybrid SMC composites. The impregnation model predicts the final void content with regard to the properties of the semi-finished products and the process implementation. The fibre impregnation is influenced by the viscosity of the SMC material, the processing compression, the permeability, and the thickness of the carbon fibre reinforcement. Among all these parameters, the viscosity is an essential factor for the fibre impregnation, because it is dependent on the temperature and the time. The final impregnation model is developed by an approach of fluid dynamics to track the flow front particles within the SMC material during compression moulding. At the same time, experiments are realized and the void content is determined by using microscopic analysis of the Hybrid SMC composites. The evaluated void contents of the experiments are used to compare the results with the impregnation model. All in all, the investigations have led to an analytical impregnation model with a high accuracy. A deviation of 5% for more than 82% of the specimens was achieved.

Download or read book Multiscale Modeling of Curing and Crack Propagation in Fiber Reinforced Thermosets written by Schöller, Lukas and published by KIT Scientific Publishing. This book was released on 2024-03-15 with total page 230 pages. Available in PDF, EPUB and Kindle. Book excerpt: During the production of fiber-reinforced thermosets, the resin material undergoes a reaction that can lead to damage. A two-stage polymerization reaction is modeled using molecular dynamics and evaluations of the system including a fiber surface are performed. In addition, a phase-field model for crack propagation in heterogeneous systems is derived. This model is able to predict crack growth where established models fail. Finally, the model is used to predict crack formation during curing.