Download or read book Joining Carbon Fiber and Aluminum with Ultrasonic Additive Manufacturing written by Mark Bryant Gingerich and published by . This book was released on 2016 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Due to increasing emphasis on lightweighting to increase fuel efficiency, integration of carbon fiber reinforced polymers (CFRP) with metal structures is necessary. Current adhesive and mechanical fastening methods used for joining CFRP to metals are not ideal due to poor mechanical properties and incompatibility with current manufacturing infrastructure. Consequently, new joining techniques are needed for increasing the use of CFRP. In this research project, a method of creating joints between CFRP and 6061-H18 aluminum was developed by using ultrasonic additive manufacturing (UAM). The UAM process was used to embed dry carbon fiber tows within an aluminum matrix, creating a mechanical joint between the two materials. The joints were then integrated with additional CF fabrics and epoxy, forming a fully integrated CF-Al structure. This technique was used to create CF-Al joints for tensile, cross tensile, and three-point-bend testing. Mechanical test results showed that the UAM constructed joints had superior strength when compared to adhesive single lap joints. Throughout the UAM joint manufacturing process, experimental observations paired with FEA were used to help solve issues with foil tearing, which is a common problem experienced when materials are embedded with UAM.

Download or read book Joining of Metal and Fiber Reinforced Polymers Using Ultrasonic Additive Manufacturing written by Hongqi Guo (Product design engineer) and published by . This book was released on 2021 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Various methods have been reported to join carbon fiber reinforced polymer (CFRP) composites with aluminum alloy (AA), with strengths ranging from 13 MPa to 112 MPa. This research project presents a new method for joining carbon fiber reinforced composites and metals using ultrasonic additive manufacturing (UAM), a solid-state manufacturing technology. Dry fibers are embedded in a metal matrix to create mechanical interlocking between the fiber and metal. After the UAM process, the dry fiber-metal joint can be interleaved with additional fiber fabrics to create FRP components with metal tabs that enable the FRP to be joined with metal structures using conventional metal-metal joining techniques. A manufacturing approach for producing continuous CFRP and aluminum alloy (AA) joints is developed. Mechanical testing demonstrates that the joints achieve a 129.5 MPa tensile strength. The failure mode can be designed to be fiber failure or metal failure based on the fiber-to-metal bearing area ratio. Failure in metal leads to high peak load, and failure in fiber is associated with high energy absorption due to fiber pull-out after initial fracture. The utilization of resistance spot welding (RSW) to join the UAM CFRP-AA joints to bulk AA is investigated by mechanical testing and hardness mapping. In addition to the coupon-level mechanical tests, structure-level tests are performed to evaluate the benefits of UAM CFRP-AA joints. CFRP-AA hybrid beam structures are manufactured using RSW through CFRP-AA joints with the settings developed previously. Benchmarked against pop rivets, experimental results show that the beam structures with UAM joints introduce benefits in energy absorption and force efficiency in four-point bend, axial crush, and torsion. An analytical model is developed based on the thick-wall cylindrical pressure vessel theory. The model is able to predict the tensile peak load and failure mode of the joints based on the material properties and joint design. An FEA model is created based on parameters calculated from the analytical model. The FEA model accurately predicts the tensile behavior of the CFRP-AA joints. A countermeasure to galvanic corrosion is developed by applying a Kevlar fiber reinforced polymer (KFRP) buffer to insulate the CFRP-AA couple. A 12-year equivalent corrosion cyclic test (CCT) is performed. The result demonstrates that the CFRP-KFRP-AA joint can maintain 95\% tensile strength and achieve zero mass loss. The technique of UAM FRP-metal joining has been applied to 1010 steel. A UAM manufacturing process is developed to create 1010 bonding with high shear strength at room temperature. Tensile tests are performed on KFRP-1010 steel joints and KFRP tow failure mode is achieved with high strength. RSW and corrosion studies are also carried out on the steel-based joints.

Download or read book Joining Operations for Aerospace Materials written by Selim Gürgen and published by Springer Nature. This book was released on with total page 160 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Solid State Metal Additive Manufacturing written by Hang Z. Yu and published by John Wiley & Sons. This book was released on 2024-04-16 with total page 421 pages. Available in PDF, EPUB and Kindle. Book excerpt: Solid-State Metal Additive Manufacturing Timely summary of state-of-the-art solid-state metal 3D printing technologies, focusing on fundamental processing science and industrial applications Solid-State Metal Additive Manufacturing: Physics, Processes, Mechanical Properties, and Applications provides detailed and in-depth discussion on different solid-state metal additive manufacturing processes and applications, presenting associated methods, mechanisms and models, and unique benefits, as well as a detailed comparison to traditional fusion-based metal additive manufacturing. The text begins with a high-level overview of solid-state metal additive manufacturing with an emphasis on its position within the metal additive manufacturing spectrum and its potential for meeting specific demands in the aerospace, automotive, and defense industries. Next, each of the four categories of solid-state additive technologies—cold spray additive manufacturing, additive friction stir deposition, ultrasonic additive manufacturing, and sintering-based processes—is discussed in depth, reviewing advances in processing science, metallurgical science, and innovative applications. Finally, the future directions of these solid-state processes, especially the material innovation and artificial intelligence aspects, are discussed. Sample topics covered in Solid-State Metal Additive Manufacturing include: Physical processes and bonding mechanisms in impact-induced bonding and microstructures and microstructural evolution in cold sprayed materials Process fundamentals, dynamic microstructure evolution, and potential industrial applications of additive friction stir deposition Microstructural and mechanical characterization and industrial applications of ultrasonic additive manufacturing Principles of solid-state sintering, binder jetting-based metal printing, and sintering-based metal additive manufacturing methods for magnetic materials Critical issues inherent to melting and solidification, such as porosity, high residual stress, cast microstructure, anisotropic mechanical properties, and hot cracking Solid-State Metal Additive Manufacturing is an essential reference on the subject for academic researchers in materials science, mechanical, and biomedicine, as well as professional engineers in various manufacturing industries, especially those involved in building new additive technologies.

Download or read book Solid State Additive Manufacturing written by Amlan Kar and published by CRC Press. This book was released on 2023-12-01 with total page 260 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text focuses on discussing the solid-state deformation behavior of materials in additive manufacturing processes. It highlights the process optimization and bonding of different layers during layer-by-layer deposition of different materials in Solid-State. It covers the design, process, and advancement of solid-state additive manufacturing methods. Covers the fundamentals of materials processing, including the stress–strain–temperature correlation in solid-state processing and manufacturing Discusses solid-state additive manufacturing methods, and optimization strategies for the fabrication of additive manufacturing products Showcases the mechanisms associated with improvement in mechanical properties of Solid-State additive manufacturing products Provides a comprehensive discussion on microstructural stability and homogeneity in mechanical properties Presents hybrid solid-state process for fabrication of multilayer components and composite materials Provides a detailed review of laser-based post-processing techniques The text focuses on the Solid-State additive manufacturing techniques for the fabrication of industrially relevant products. It gives in-depth information on the fundamental aspects, hybridization of the processes, fabrication of different materials, improvement in product performance, and Internet of Things enabled manufacturing. The text covers crucial topics, including hybrid Solid-State additive manufacturing, cold spray additive manufacturing, online defect detection of products, and post-processing of additively manufactured components. These subjects are significant in advancing additive manufacturing technology and ensuring the quality and efficiency of the produced components. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields such as mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.

Download or read book Fiber Optic Sensors for Structural and Geotechnical Monitoring written by Michele Arturo Caponero and published by MDPI. This book was released on 2020-12-02 with total page 272 pages. Available in PDF, EPUB and Kindle. Book excerpt: The use of sensors based on fibre optic technology allows a broad range of applications in the fields of structural and geotechnical monitoring, which can effectively improve the maintenance of infrastructures and the safety of communities. Thanks to its valuable features, such as distributed monitoring, the easiness and endurance of cabling, long term stability, reliable responses in both static and dynamic regimes and fibre optic technology, innovative and efficient solutions to quite difficult monitoring problems have already been provided. The increasing worldwide attention to infrastructures and communities with resilience capabilities against natural disasters has opened up new and challenging perspectives of applications to the use of fibre optic technology for structural and geotechnical monitoring. This book collects contributions in the development and application of monitoring solutions, based on fibre optic technology for structural and geotechnical engineering works and issues. In the book preface, the content of the contributions is reviewed, pointing out the relevance of the work, with respect to the advance and spreading of fibre optic technology for monitoring applications. All contributions provide a comprehensive discussion and report a rich bibliography on the current trends and issues relative to the theme of the work presented.

Download or read book 3D Printing for Energy Applications written by Albert Tarancón and published by John Wiley & Sons. This book was released on 2021-03-03 with total page 400 pages. Available in PDF, EPUB and Kindle. Book excerpt: 3D PRINTING FOR ENERGY APPLICATIONS Explore current and future perspectives of 3D printing for the fabrication of high value-added complex devices 3D Printing for Energy Applications delivers an insightful and cutting-edge exploration of the applications of 3D printing to the fabrication of complex devices in the energy sector. The book covers aspects related to additive manufacturing of functional materials with applicability in the energy sector. It reviews both the technology of printable materials and 3D printing strategies itself, and its use in energy devices or systems. Split into three sections, the book covers the 3D printing of functional materials before delving into the 3D printing of energy devices. It closes with printing challenges in the production of complex objects. It also presents an interesting perspective on the future of 3D printing of complex devices. Readers will also benefit from the inclusion of: A thorough introduction to 3D printing of functional materials, including metals, ceramics, and composites An exploration of 3D printing challenges for production of complex objects, including computational design, multimaterials, tailoring AM components, and volumetric additive manufacturing Practical discussions of 3D printing of energy devices, including batteries, supercaps, solar panels, fuel cells, turbomachinery, thermoelectrics, and CCUS Perfect for materials scientists, 3D Printing for Energy Applications will also earn a place in the libraries of graduate students in engineering, chemistry, and material sciences seeking a one-stop reference for current and future perspectives on 3D printing of high value-added complex devices.

Download or read book Hybrid Metal Additive Manufacturing written by Parnika Shrivastava and published by CRC Press. This book was released on 2023-12-05 with total page 269 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text presents the latest research and development, technical challenges, and future directions in the field of hybrid metal additive manufacturing. It further discusses the modeling of hybrid additive manufacturing processes for metals, hybrid additive manufacturing of composite materials, and low-carbon hybrid additive manufacturing processes. THIS BOOK •Presents cutting-edge advancements and limitations in hybrid additive manufacturing technologies. • Discusses fabrication methods and rapid tooling techniques focusing on metals, composites, and alloys. •Highlights the importance of low-carbon additive manufacturing technologies toward achieving sustainability. •Emphasizes the challenges and solutions for integrating additive manufacturing and Industry 4.0 to enable rapid manufacturing of customized and tailored products. • Covers hybrid additive manufacturing of composite materials and additive manufacturing for fabricating high-hardness components. The text discusses the recent advancements in additive manufacturing of high-hardness components and covers important engineering materials such as metals, alloys, and composites. It further highlights defects and post-processing of hybrid additive manufacturing components, sustainability solutions for hybrid additive manufacturing processes, and recycling of machining waste into metal powder feedstock. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.

Download or read book Joining Processes for Dissimilar and Advanced Materials written by Pawan Kumar Rakesh and published by Woodhead Publishing. This book was released on 2021-11-13 with total page 692 pages. Available in PDF, EPUB and Kindle. Book excerpt: Joining Processes for Dissimilar and Advanced Materials describes how to overcome the many challenges involved in the joining of similar and dissimilar materials resulting from factors including different thermal coefficients and melting points. Traditional joining processes are ineffective with many newly developed materials. The ever-increasing industrial demands for production efficiency and high-performance materials are also pushing this technology forward. The resulting emergence of advanced micro- and nanoscale material joining technologies, have provided many solutions to these challenges. Drawing on the latest research, this book describes primary and secondary processes for the joining of advanced materials such as metals and alloys, intermetallics, ceramics, glasses, polymers, superalloys, electronic materials and composites in similar and dissimilar combinations. It also covers details of joint design, quality assurance, economics and service life of the product. Provides valuable information on innovative joining technologies including induction heating of metals, ultrasonic heating, and laser heating at micro- and nanoscale levels Describes the newly developed modelling, simulation and digitalization of the joining process Includes a methodology for characterization of joints

Download or read book ICAF 2019 Structural Integrity in the Age of Additive Manufacturing written by Antoni Niepokolczycki and published by Springer. This book was released on 2019-07-03 with total page 1164 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book gathers papers presented at the 36th conference and 30th Symposium of the International Committee on Aeronautical Fatigue and Structural integrity. Focusing on the main theme of “Structural Integrity in the Age of Additive Manufacturing”, the chapters cover different aspects concerning research, developments and challenges in this field, offering a timely reference guide to designers, regulators, manufacturer, and both researchers and professionals of the broad aerospace community.

Download or read book Advanced Joining Processes written by Lucas F. M. da Silva and published by Elsevier. This book was released on 2020-10-31 with total page 402 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advanced Joining Processes: Welding, Plastic Deformation, and Adhesion brings together a range of advanced thermal, mechanical, and chemical methods of joining, offering an up-to-date resource for those looking to understand and utilize the very latest techniques. Efficient joining techniques are critical to a range of innovative applications, with technology in constant development. The first section of the book provides in-depth information on advanced welding techniques, including friction stir, explosive, ultrasonic, laser, electron beam, and computational weld analysis and fatigue of structures. The second section highlights key developments in joining by plastic deformation, adhesive bonding, and hybrid joining. The coverage of each technique is supported by practical guidance, detailed analysis, and finite element simulations. This is an essential reference for researchers and advanced students in joining, welding, adhesion, materials processing, mechanical engineering, plastics engineering, manufacturing, civil engineering, and automotive/aerospace engineering, as well as engineers, scientists, and R&D professionals, using joining, welding, and adhesion methods, across a range of industries. Presents the latest research findings and developments across welding, joining by plastic deformation, and adhesion Includes state-of-the-art methods, such as laser, ultrasonic and electron beam welding, hybrid joining, and the use of electromagnetic pulses Offers practical guidance, detailed analysis, and finite element simulations, for all techniques covered

Download or read book Additive Manufacturing Handbook written by Adedeji B. Badiru and published by CRC Press. This book was released on 2017-05-19 with total page 928 pages. Available in PDF, EPUB and Kindle. Book excerpt: Theoretical and practical interests in additive manufacturing (3D printing) are growing rapidly. Engineers and engineering companies now use 3D printing to make prototypes of products before going for full production. In an educational setting faculty, researchers, and students leverage 3D printing to enhance project-related products. Additive Manufacturing Handbook focuses on product design for the defense industry, which affects virtually every other industry. Thus, the handbook provides a wide range of benefits to all segments of business, industry, and government. Manufacturing has undergone a major advancement and technology shift in recent years.

Download or read book Polymers for 3D Printing written by Joanna Izdebska-Podsiadły and published by William Andrew. This book was released on 2022-06-05 with total page 410 pages. Available in PDF, EPUB and Kindle. Book excerpt: Polymers for 3D Printing: Methods, Properties, and Characteristics provides a detailed guide to polymers for 3D printing, bridging the gap between research and practice, and enabling engineers, technicians and designers to utilise and implement this technology for their products or applications. Presents the properties, attributes, and potential applications of the polymeric materials used in 3D printing Analyses and compares the available methods for 3D printing, with an emphasis on the latest cutting-edge technologies Enables the reader to select and implement the correct 3D printing technology, according to polymer properties or product requirements

Download or read book Metal Matrix Composites in Industry written by Alexander Evans and published by Springer Science & Business Media. This book was released on 2013-11-27 with total page 430 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal matrix composites are making tangible inroads into the "real" world of engineering. They are used in engineering components such as brake rotors, aircraft parts, combustion engines, and heat sinks for electronic systems. Yet, outside a relatively limited circle of specialists, these materials are mostly unknown. Designers do not as a rule think of using these materials, in part because access to information is difficult as these materials have not really entered engineering handbooks. Metal Matrix Composites in Industry is thus useful to engineers who wish to gain introductory knowledge of these materials and who want to know where "to find" them. Additionally, it provides researchers and academics with a survey of current industrial activity in this area of technology.

Download or read book Advanced Manufacturing Technologies written by Kapil Gupta and published by Springer. This book was released on 2017-04-29 with total page 294 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides details and collective information on working principle, process mechanism, salient features, and unique applications of various advanced manufacturing techniques and processes belong. The book is divided in three sessions covering modern machining methods, advanced repair and joining techniques and, finally, sustainable manufacturing. The latest trends and research aspects of those fields are highlighted.

Download or read book New Piezoelectric Materials and Devices Fabrication Structures and Applications written by Chunlong Fei and published by Frontiers Media SA. This book was released on 2022-02-15 with total page 108 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Adhesives Technology Handbook written by Sina Ebnesajjad and published by William Andrew. This book was released on 2014-11-26 with total page 437 pages. Available in PDF, EPUB and Kindle. Book excerpt: Covering a wide range of industrial applications across sectors including medical applications, automotive/aerospace, packaging, electronics, and consumer goods, this book provides a complete guide to the selection of adhesives, methods of use, industrial applications, and the fundamentals of adhesion. Dr Ebnesajjad examines the selection of adhesives and adhesion methods and challenges for all major groups of substrate including plastics (thermosets and thermoplastics), elastomers, metals, ceramics and composite materials. His practical guidance covers joint design and durability, application methods, test methods and troubleshooting techniques. The science and technology of adhesion, and the principles of adhesive bonding are explained in a way that enhances the reader's understanding of the fundamentals that underpin the successful use and design of adhesives. The third edition has been updated throughout to include recent developments in the industry, with new sections covering technological advances such as nanotechnology, micro adhesion systems, and the replacement of toxic chromate technology. Provides practitioners of adhesion technology with a complete guide to bonding materials successfully Covers the whole range of commonly used substrates including plastics, metals, elastomers and ceramics, explaining basic principles and describing common materials and application techniques Introduces the range of commercially available adhesives and the selection process alongside the science and technology of adhesion