Download or read book Hybrid Additive Manufacturing of Metal Laminated Forming Tools written by Hamed Dardaei Joghan and published by . This book was released on 2024 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Material Forming written by Anna Carla Araujo and published by Materials Research Forum LLC. This book was released on 2024-05-20 with total page 2957 pages. Available in PDF, EPUB and Kindle. Book excerpt: These ESAFORM 2024 conference proceedings cover a wide range of topics: Additive manufacturing; Composites forming processes; Extrusion and drawing; Forging and rolling; Formability of metallic materials; Friction and wear in metal forming; Incremental and sheet metal forming; Innovative joining by forming technologies; Optimization and inverse analysis in forming; Machining, Cutting and severe plastic deformation processes; Material behavior modelling; New and advanced numerical strategies for material forming; Non-conventional processes; Polymer processing and thermomechanical properties; Sustainability on material forming. Keywords: WAAM Technology, Fused deposition Modeling (FDM), Fiber Composite Printers, Ultrasonic Powder Atomization, Finite Element Modeling (FEM), Laser Powder Bed Fusion (L-PBF), Rapid Prototyping in Additive Manufacturing, Directed Energy Deposition (DED), GTAW Droplet Deposition, Deep Learning, Thermoplastic Pultrusion, Textile Reinforcements, Thermoforming Simulation, New Sustainable Materials, Non-Crimp Fabrics, CFRP Scraps, PEEK Composites, Thermoplastic Sheets, Flax/PP Composites.

Download or read book Material Forming written by Lukasz Madej and published by Materials Research Forum LLC. This book was released on 2023-04-25 with total page 2163 pages. Available in PDF, EPUB and Kindle. Book excerpt: These proceedings present papers on Additive Manufacturing, Composites Forming Processes, Extrusion and Drawing, Forging and Rolling, Formability of Metallic Materials, Friction and Wear in Metal Forming, Incremental and Sheet Metal Forming, Innovative Joining by Forming Technologies, Lionel Fourment MS on Optimization and Inverse Analysis in Forming, Machining and Cutting, Material Behavior Modelling, New and Advanced Numerical Strategies for Material Forming, Non-Conventional Processes, Polymer Processing and Thermomechanical Properties, Sustainability on Material Forming, and Property-Controlled Forming.

Download or read book Advances in Metal Additive Manufacturing written by Sachin Salunkhe and published by Elsevier. This book was released on 2022-10-10 with total page 255 pages. Available in PDF, EPUB and Kindle. Book excerpt: Advances in Metal Additive Manufacturing explains fundamental information and the latest research on new technologies, including powder bed fusion, direct energy deposition using high energy beams, and hybrid additive and subtractive methods. This book introduces readers to the technology, provides everything needed to understand how the different stages work together, and inspires to think beyond traditional metal processing to capture new ideas in metal. Chapters offer an introduction on metal additive manufacturing, processes, and properties and standards and then present surveys on the most significant international advances in metal additive manufacturing. Throughout, the book presents a focus on the effect of important process parameters on the microstructure, mechanical properties and wear behavior of additively manufactured parts. Covers the entire process chain of metal additive manufacturing, from input data preparation to part certification Describes a wide range of the latest design tools and options, including generative design, topology optimization, and lattice and surface optimization Addresses additive manufacturing, with a comprehensive list of metals including titanium, aluminum, iron-and nickel-based alloys and Inconel 718

Download or read book Hybrid Metal Additive Manufacturing written by Parnika Shrivastava and published by CRC Press. This book was released on 2023-12-05 with total page 269 pages. Available in PDF, EPUB and Kindle. Book excerpt: The text presents the latest research and development, technical challenges, and future directions in the field of hybrid metal additive manufacturing. It further discusses the modeling of hybrid additive manufacturing processes for metals, hybrid additive manufacturing of composite materials, and low-carbon hybrid additive manufacturing processes. THIS BOOK •Presents cutting-edge advancements and limitations in hybrid additive manufacturing technologies. • Discusses fabrication methods and rapid tooling techniques focusing on metals, composites, and alloys. •Highlights the importance of low-carbon additive manufacturing technologies toward achieving sustainability. •Emphasizes the challenges and solutions for integrating additive manufacturing and Industry 4.0 to enable rapid manufacturing of customized and tailored products. • Covers hybrid additive manufacturing of composite materials and additive manufacturing for fabricating high-hardness components. The text discusses the recent advancements in additive manufacturing of high-hardness components and covers important engineering materials such as metals, alloys, and composites. It further highlights defects and post-processing of hybrid additive manufacturing components, sustainability solutions for hybrid additive manufacturing processes, and recycling of machining waste into metal powder feedstock. It will serve as an ideal reference text for senior undergraduate and graduate students, and researchers in fields including mechanical engineering, aerospace engineering, manufacturing engineering, and production engineering.

Download or read book Development of Hybrid Laminated Structures Via Additive Manufacturing written by Bharat Yelamanchi and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fiber metal laminates (FMLs) are high performance hybrid sandwich structures with composites in between metal plies. These structures were created with an intention to provide the best properties of both the metal and composites and handle high fatigue failure applications such as in the aerospace industry. The composites contain different types of reinforcement materials. Traditionally, the FMLs for the aerospace industry were made using a thermoset composite sandwiched in between different grades of aluminum, especially 2024-T3. The manufacturing also involved multiple laborious steps, tooling, and expensive machines such as autoclaves. Also, to accommodate holes or rivets in such structures, the FMLs were drilled, causing delamination. The objective of this study was to investigate additive manufacturing (AM) as a manufacturing method for addressing such issues. However, to achieve that, it is critical to understand if such a method is applicable to these specialized structures. To accomplish that, in this study two different additive manufacturing techniques were employed. One being Fused Filament Fabrication (FFF) for manufacturing the composites and the second being LPBF (Laser Powder Bed Fusion) for manufacturing the metal plies. Different configurations of the materials with stock 2024-T3 aluminum plies and 3D printed AlSi10Mg metal plies with 3D printed composites manufactured using a closed source printer, Markforged MarktwoTM which uses proprietary materials and an opensource printer, Prusa MK3 with glass fiber reinforced ABS composite were manufactured and tested. The results indicate that AM is a promising technology to pursue as an alternative manufacturing method for highly specialized hybrid structures such as FMLs.

Download or read book Near Net Shape Manufacturing Processes written by Kapil Gupta and published by Springer. This book was released on 2019-01-24 with total page 191 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers the mechanism, salient features, and important aspects of various subtractive, additive, forming and hybrid techniques to manufacture near net-shaped products. The latest research in this area as well as possible future research are also highlighted.

Download or read book Additive Manufacturing of Metals written by John O. Milewski and published by Springer. This book was released on 2017-06-28 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: This engaging volume presents the exciting new technology of additive manufacturing (AM) of metal objects for a broad audience of academic and industry researchers, manufacturing professionals, undergraduate and graduate students, hobbyists, and artists. Innovative applications ranging from rocket nozzles to custom jewelry to medical implants illustrate a new world of freedom in design and fabrication, creating objects otherwise not possible by conventional means. The author describes the various methods and advanced metals used to create high value components, enabling readers to choose which process is best for them. Of particular interest is how harnessing the power of lasers, electron beams, and electric arcs, as directed by advanced computer models, robots, and 3D printing systems, can create otherwise unattainable objects. A timeline depicting the evolution of metalworking, accelerated by the computer and information age, ties AM metal technology to the rapid evolution of global technology trends. Charts, diagrams, and illustrations complement the text to describe the diverse set of technologies brought together in the AM processing of metal. Extensive listing of terms, definitions, and acronyms provides the reader with a quick reference guide to the language of AM metal processing. The book directs the reader to a wealth of internet sites providing further reading and resources, such as vendors and service providers, to jump start those interested in taking the first steps to establishing AM metal capability on whatever scale. The appendix provides hands-on example exercises for those ready to engage in experiential self-directed learning.

Download or read book Additive Manufacturing with Novel Materials written by R. Rajasekar and published by John Wiley & Sons. This book was released on 2024-04-02 with total page 548 pages. Available in PDF, EPUB and Kindle. Book excerpt: ADDITIVE MANUFACTURING With NOVEL MATERIALS The book explores practically the latest advancements and techniques in 3D and 4D printing using innovative and unconventional materials. This book comprehensively provides insights into various additive manufacturing processes, novel materials, and their properties, as well as the basic knowledge of AM process parameters, post-processing techniques, and their applications. It also explores the fundamental concepts and recent advancements in the development of novel materials for several applications, with special emphasis on platforms like AM techniques for polymers, ceramics, metallic materials, composites, nanomaterials, hydrogels, etc. Specific topics like environmental aspects of 3D printing and advanced 4D printing are also introduced. The technological aspects of AM are discussed in a concise and understandable way, with extensive illustrations. Also covered are the challenges and opportunities that arise from 3D printing with these materials. Audience The book will benefit researchers and industry engineers who work in additive manufacturing, mechanical engineering, 3D/4D printing, and materials science.

Download or read book Laser Additive Manufacturing written by Milan Brandt and published by Woodhead Publishing. This book was released on 2016-09-01 with total page 500 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Download or read book Additive Manufacturing Hybrid Processes for Composites Systems written by António Torres Marques and published by Springer Nature. This book was released on 2020-04-27 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book focuses on the emerging additive manufacturing technology and its applications beyond state-of-the-art, fibre-reinforced thermoplastics. It also discusses the development of a hybrid, integrated process that combines additive and subtractive operations in a single-step platform, allowing CAD-to-Part production with freeform shapes using long or continuous fibre-reinforced thermoplastics. The book covers the entire value chain of this next-generation technology, from part design and materials composition to transformation stages, product evaluation, and end-of-life studies. Moreover, it addresses the following engineering issues: • Design rules for hybrid additive manufacturing; • Thermoplastic compounds for high-temperature and -strength applications; • Advanced extrusion heads and process concepts; • Hybridisation strategies; • Software ecosystems for hAM design, pre-processing, process planning, emulating and multi-axis processing; • 3D path generators for hAM based on a multi-objective optimisation algorithm that matches the recent curved adaptive slicing method with a new transversal scheme; • hAM parameters, real-time monitoring and closed-loop control; • Multiparametric nondestructive testing (NDT) tools customised for FRTP AM parts; • Sustainable manufacturing processes validated by advanced LCA/LCC models.

Download or read book Integration of Additive Manufacturing with CNC Sheet Metal Fabrication for Hybrid Fixtures written by Ibrahim H. El Khatib and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this project was to facilitate the integration of additive manufacturing and CNC sheet metal fabrication to create hybrid check fixtures. In this case the tool is a hybrid of a sheet metal base and an additive check surface. Using the Agile product development framework, the team conducted a series of sprints going from concept models to a final production tool in just over two months. Additive manufacturing investigations to converge on the best production solution included studies in dimensional process capability, additive process type, material tradeoffs, and business factors. Moreover, several sheet metal and tubing structures were tested to achieve a highly accurate base for the additively manufactured surface. The integration of these parts was enabled by elastic-averaging-based connector geometries that also evolved throughout the different sprints in conjunction with results from simple simulation models. The production hybrid fixture presented a range of benefits for automotive OEM and project sponsor, General Motors (GM). Compared to traditional fixtures, lead time was shortened by 92%, cost was reduced by 65%, and recyclability increased from 59% to 100%. These benefits were achieved while meeting all product owner requirements and technical specifications. Given the increasing demand for check fixtures owing to shortening product lifecycles, it is expected that the savings generated can scale up significantly. Moreover, many of the techniques developed can be applied to other types of fixtures such as those used for welding and subassembly. The project was also successful at fulfilling an internal company goal of generating sufficient traction to launch a series of collaborative initiatives between the sheet metal fabrication and additive manufacturing teams at GM.

Download or read book Additive Manufacturing Technologies written by Ian Gibson and published by Springer Nature. This book was released on 2020-11-10 with total page 685 pages. Available in PDF, EPUB and Kindle. Book excerpt: This textbook covers in detail digitally-driven methods for adding materials together to form parts. A conceptual overview of additive manufacturing is given, beginning with the fundamentals so that readers can get up to speed quickly. Well-established and emerging applications such as rapid prototyping, micro-scale manufacturing, medical applications, aerospace manufacturing, rapid tooling and direct digital manufacturing are also discussed. This book provides a comprehensive overview of additive manufacturing technologies as well as relevant supporting technologies such as software systems, vacuum casting, investment casting, plating, infiltration and other systems. Reflects recent developments and trends and adheres to the ASTM, SI and other standards; Includes chapters on topics that span the entire AM value chain, including process selection, software, post-processing, industrial drivers for AM, and more; Provides a broad range of technical questions to ensure comprehensive understanding of the concepts covered.

Download or read book Incremental Forming as a Rapid Tooling Process written by Daniel Afonso and published by Springer. This book was released on 2019-05-02 with total page 105 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book discusses the general concept and applications of rapid tooling technologies and introduces the use of incremental forming for the development of rapid sheet tools. Methods and techniques for tool design and development are discussed, considering their manufacture using incremental forming and complementary processes. The mechanical and thermal performance of sheet metal tools is analyzed. Finally, possible applications are introduced, with the description of some case study examples.

Download or read book Integration of Additive Manufacturing with CNC Sheet Metal Fabrication for Hybrid Fixtures written by Hassan H. Ajami and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this project was to facilitate the integration of additive manufacturing and CNC sheet metal fabrication to create hybrid check fixtures. In this case, the tool comprises a sheet metal base and a powder bed fusion cover. Using the Agile product development framework, the team conducted a series of sprints going from concept models to a final production tool in just over two months. Additive manufacturing investigations conducted to converge on the optimal production solution include studies on dimensional process capability, additive process type, material tradeoffs, and business factors. Moreover, several sheet metal and tubing structures were tested to achieve a highly accurate base for the additively manufactured surface. The integration of these parts was enabled by elastic-averaging-based connector geometries that also evolved throughout the different sprints in conjunction with results from efficient simulation models. The production hybrid fixture presented a range of benefits for automotive OEM and project sponsor, General Motors (GM). Compared to traditional fixtures, the lead time was shortened by 92%, the cost was reduced by 65%, and the recyclability increased from 59% to 100%. These benefits were achieved while meeting all product owner requirements and technical specifications. Given the increasing demand for check fixtures owing to shortening product lifecycles, it is expected that the savings generated can scale up significantly. Moreover, many of the techniques developed can be applied to other types of fixtures such as those used for welding and subassembly. The project was also successful at fulfilling an internal company goal of generating sufficient traction to launch a series of collaborative initiatives between the sheet metal fabrication and additive manufacturing teams at GM.

Download or read book Integration of Additive Manufacturing with CNC Sheet Metal Fabrication for Hybrid Fixtures written by Andrew T. Cunningham and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The objective of this project was to facilitate the integration of additive manufacturing and CNC sheet metal fabrication to create hybrid check fixtures. In this case, the tool comprises a sheet metal base and a powder bed fusion cover. Using the Agile product development framework, the team conducted a series of sprints going from concept models to a final production tool in just over two months. Additive manufacturing investigations conducted to converge on the optimal production solution include studies on dimensional process capability, additive process type, material tradeoffs, and business factors. Moreover, several sheet metal and tubing structures were tested to achieve a highly accurate base for the additively manufactured surface. The integration of these parts was enabled by elastic-averaging-based connector geometries that also evolved throughout the different sprints in conjunction with results from efficient simulation models. The production hybrid fixture presented a range of benefits for automotive OEM and project sponsor, General Motors (GM). Compared to traditional fixtures, the lead time was shortened by 92%, the cost was reduced by 65%, and the recyclability increased from 59% to 100%. These benefits were achieved while meeting all product owner requirements and technical specifications. Given the increasing demand for check fixtures owing to shortening product lifecycles, it is expected that the savings generated can scale up significantly. Moreover, many of the techniques developed can be applied to other types of fixtures such as those used for welding and subassembly. The project was also successful at fulfilling an internal company goal of generating sufficient traction to launch a series of collaborative initiatives between the sheet metal fabrication and additive manufacturing teams at GM.

Download or read book Smart Manufacturing written by Masoud Soroush and published by Elsevier. This book was released on 2020-08-04 with total page 530 pages. Available in PDF, EPUB and Kindle. Book excerpt: Research efforts in the past decade have led to considerable advances in the concepts and methods of smart manufacturing. Smart Manufacturing: Applications and Case Studies includes information about the key applications of these new methods, as well as practitioners’ accounts of real-life applications and case studies. Written by thought leaders in the field from around the world, Smart Manufacturing: Applications and Case Studies is essential reading for graduate students, researchers, process engineers and managers. It is complemented by a companion book titled Smart Manufacturing: Concepts and Methods, which describes smart manufacturing methods in detail. Includes examples of applications of smart manufacturing in process industries Provides a thorough overview of the subject and practical examples of applications through well researched case studies Offers insights and accounts of first-hand experiences to motivate further implementations of the key concepts of smart manufacturing