Download or read book Hot Metal Production by Smelting Reduction of Iron Oxide written by AMIT CHATTERJEE and published by PHI Learning Pvt. Ltd.. This book was released on 2014-04-03 with total page 285 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book, in its second edition, continues to offer a comprehensive treatise on smelting reduction of iron oxide—an emerging alternative method of producing hot metal without using coke. This technique is being increasingly used for hot metal production, which has till date, been dominated by the traditional blast furnace method. Shortage of coking coal, high cost of coke and the recent enforcement of stricter environmental regulations have resulted in the advent of smelting reduction as a supplementary method of hot metal production. The book covers the details of this rapidly emerging method that holds particular relevance for countries like India, endowed with relatively large reserves of high grade iron ore but unfortunately, not matched by the availability of coking coal. The book offers an in-depth analysis of the theoretical as well as the practical aspects of smelting reduction. It begins by acquainting the readers with the current worldwide status of ironmaking, followed by the classification of the various smelting reduction processes. It then focuses on explaining the fundamentals of smelting reduction before proceeding with a critical appraisal of the various smelting reduction processes that are currently available. The future of this methodology in India and in the rest of the world is discussed in the concluding chapter. The book contains numerous illustrations to provide a clear understanding of the different processes, equipment and quality parameters relevant to smelting reduction-based ironmaking. The book is intended mainly for undergraduate and postgraduate engineering (particularly metallurgical engineering) students seeking an insight into this emerging ironmaking technology. It would also be of immense interest to researchers and technologists engaged in the subject of smelting reduction of iron oxide. A variety of chapter-end references would enable teachers and students to get acquainted with the extensive knowledge already available in this field. HIGHLIGHTS OF SECOND EDITION • Two new sections on HIsarna process and Circosmelt process have been incorporated. • New figures and tables have been used in some sections to illustrate the concepts with better clarity and give the up-to-date information. • Some references have also been added, making the text suitable for further study.

Download or read book Smelting Reduction for Iron Making written by A. K. Jouhari and published by Allied Publishers. This book was released on 2002 with total page 196 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book SPONGE IRON PRODUCTION BY DIRECT REDUCTION OF IRON OXIDE written by AMIT CHATTERJEE and published by PHI Learning Pvt. Ltd.. This book was released on 2012-09-12 with total page 328 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a fascinating study of the very important emerging field of direct reduction in which iron ore is ‘directly reduced’ in the solid-state, using either natural gas or non-coking coal, to produce a highly metallised material, referred to as sponge iron (or direct reduced iron). This intermediate product is subsequently melted in electric arc furnaces or induction furnaces (sometimes even in basic oxygen furnaces) to produce liquid steel. Such a process combination enables steel to be produced without using coking coal, which is an expensive input in the normal blast furnace—basic oxygen furnace route of steelmaking adopted in integrated steel plants. The book offers comprehensive coverage and critical assessment of various coal-based and gas-based direct reduction processes. Besides dealing with the application of the theoretical principles involved in the thermodynamics and kinetics of direct reduction, the book also contains some worked-out examples on sponge iron production. The concluding part of this seminal book summarises the present and future scenario of direct reduction, including the use of gas generated from coal in direct reduction processes. The book is primarily intended for the undergraduate and postgraduate students of metallurgical engineering. It is also a must-read for researchers, technologists and process metallurgists engaged in the rapidly developing field of direct reduction of iron oxides, which is of critical importance for India and other developing nations that are beginning to play a major role in global steelmaking.

Download or read book Alternate Methods of Ironmaking written by Sujay Kumar Dutta | Rameshwar Sah and published by S. Chand Publishing. This book was released on with total page 136 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book has been prepared primarily for use by Students studying Ferrous Metallurgy (i.e., Iron and Steelmaking) at UG and PG level of Metallurgical and Materials Engineering, Research workers engaged in obtaining fundamental information in this field, and for Process Metallurgists to understand the processes in general and Sponge Iron Producers in particular. •; It also helps the practicing engineers who wish to apply the theoretical knowledge to the process they are operating. •;The book may very well be introduced as a Textbook for Elective subject in Third/Fourth year of UG programme in Metallurgical & Materials Engineering. •;The book consists of nine chapters in two parts; five chapters in Part-I: Direct Reduction Processes and four chapters in Part-II: Smelting Reduction Processes. In Part-I, the Chapter 1 deals with a brief introduction of the sponge iron and classification of the direct reduction processes with their advantages and limitations. Chapter 2 deals with the raw materials involved in direct reduced ironmaking and their characteristics. In Chapter 3, the physico-chemical principles and thermodynamics of reduction are highlighted. The details of different direct reduction (DR) processes are discussed in Chapter 4. The characteristics and uses of DRI as well as its effect on Electric Arc Furnace performance is discussed in Chapter 5.

Download or read book ALTERNATIVE ROUTES TO IRON MAKING 2nd Ed written by SARANGI, ARABINDA and published by PHI Learning Pvt. Ltd.. This book was released on 2016 with total page 346 pages. Available in PDF, EPUB and Kindle. Book excerpt: With a boom in the steel industry all over the world today, the demand of sponge iron has considerably increased as a feed (raw) material to steel making. The increase in the demand of sponge iron is also due to the fact that it is used for replacing coke making required for blast furnace processing. The primary objective of this book is to provide the basis, principles, fundamentals and theory of sponge iron production. This book, earlier titled as Sponge Iron Production in Rotary Kiln, is revised as per the feedback from students, faculty members and professionals. It, now, covers broad spectrum of alternative routes of iron making, therefore, the book is renamed as Alternative Routes to Iron Making. In this revised edition of the book, three new chapters have been added to fulfil the requirement of a textbook for various universities. NEW TO THIS EDITION • New chapters on: o Utilization of Sponge Iron o Environmental Pollution and Control in Sponge Iron Industries o Smelting Reduction Process • Inclusion of principle of fluidisation in fluidised bed processes • Description of Hyl III process with recent development of the process Primarily intended for undergraduate and postgraduate students of metal-lurgical engineering, this book is equally beneficial for researchers, and professionals engaged in DR processes and steel industries.

Download or read book Metallics for Steelmaking written by Amit Chatterjee and published by Allied Publishers. This book was released on 2001 with total page 762 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Basic Concepts of Iron and Steel Making written by Sujay Kumar Dutta and published by Springer Nature. This book was released on 2020-03-02 with total page 644 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the fundamentals of iron and steel making, including the physical chemistry, thermodynamics and key concepts, while also discussing associated problems and solutions. It guides the reader through the production process from start to finish, covers the raw materials, and addresses the types of processes and reactions involved in both conventional and alternative methods. Though primarily intended as a textbook for students of metallurgical engineering, the book will also prove a useful reference for professionals and researchers working in this area.

Download or read book IRON MAKING AND STEELMAKING written by AHINDRA GHOSH and published by PHI Learning Pvt. Ltd.. This book was released on 2008-02-29 with total page 482 pages. Available in PDF, EPUB and Kindle. Book excerpt: This authoritative account covers the entire spectrum from iron ore to finished steel. It begins by tracing the history of iron and steel production, right from the earlier days to today’s world of oxygen steelmaking, electric steelmaking, secondary steelmaking and continuous casting. The physicochemical fundamental concepts of chemical equilibrium, activity-composition relationships, and structure-properties of molten metals are introduced before going into details of transport phenomena, i.e. kinetics, mixing and mass transfer in ironmaking and steelmaking pro-cesses. Particular emphasis is laid on the understanding of the fundamental principles of the processes and their application to the optimisation of actual processes. Modern developments in blast furnaces, including modelling and process control are discussed along with an introduction to the alternative methods of ironmaking. In the area of steelmaking, BOF plant practice including pre-treatment of hot metal, metallurgical features of oxygen steelmaking processes, and their control form part of the book. It also covers basic open hearth, electric arc furnace and stainless steelmaking, before discussing the area of casting of liquid steel—ingot casting, continuous casting and near net shape casting. The book concludes with a chapter on the status of the ironmaking and steelmaking in India. In line with the application of theoretical principles, several worked-out examples dealing with fundamental principles as applied to actual plant situations are presented. The book is primarily intended for undergraduate and postgraduate students of metallurgical engineering. It would also be immensely useful to researchers in the area of iron and steel.

Download or read book Encyclopedia of Iron Steel and Their Alloys Online Version written by Rafael Colás and published by CRC Press. This book was released on 2016-01-06 with total page 3918 pages. Available in PDF, EPUB and Kindle. Book excerpt: The first of many important works featured in CRC Press’ Metals and Alloys Encyclopedia Collection, the Encyclopedia of Iron, Steel, and Their Alloys covers all the fundamental, theoretical, and application-related aspects of the metallurgical science, engineering, and technology of iron, steel, and their alloys. This Five-Volume Set addresses topics such as extractive metallurgy, powder metallurgy and processing, physical metallurgy, production engineering, corrosion engineering, thermal processing, metalworking, welding, iron- and steelmaking, heat treating, rolling, casting, hot and cold forming, surface finishing and coating, crystallography, metallography, computational metallurgy, metal-matrix composites, intermetallics, nano- and micro-structured metals and alloys, nano- and micro-alloying effects, special steels, and mining. A valuable reference for materials scientists and engineers, chemists, manufacturers, miners, researchers, and students, this must-have encyclopedia: Provides extensive coverage of properties and recommended practices Includes a wealth of helpful charts, nomograms, and figures Contains cross referencing for quick and easy search Each entry is written by a subject-matter expert and reviewed by an international panel of renowned researchers from academia, government, and industry. Also Available Online This Taylor & Francis encyclopedia is also available through online subscription, offering a variety of extra benefits for researchers, students, and librarians, including: Citation tracking and alerts Active reference linking Saved searches and marked lists HTML and PDF format options Contact Taylor and Francis for more information or to inquire about subscription options and print/online combination packages. US: (Tel) 1.888.318.2367; (E-mail) [email protected] International: (Tel) +44 (0) 20 7017 6062; (E-mail) [email protected]

Download or read book Mineral Processing Technology written by G. V. Rao, Vibhuti N. Misra and published by Allied Publishers. This book was released on 2004 with total page 878 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Beyond the Blast Furnace written by Amit Chatterjee and published by CRC Press. This book was released on 2017-11-22 with total page 329 pages. Available in PDF, EPUB and Kindle. Book excerpt: This unique book presents an in-depth analysis of all the emerging ironmaking processes, supplementing the conventional blast furnace method. Various processes for producing solid and liquid iron are discussed, including important features such as process outline, techno-economics, and process fundamentals. The present global status of each process is examined, projections for the future are made, and processes are compared. Beyond the Blast Furnace is valuable reading for process developers, because it gives them a complete picture of various process options. Conventional iron- and steelmakers as well as researchers and practitioners working in the area of alternative processes of ironmaking will also benefit from this ready reference. The book is an ideal text for undergraduate and postgraduate students in metallurgy.

Download or read book Extractive Metallurgy 3 written by Alain Vignes and published by John Wiley & Sons. This book was released on 2013-03-01 with total page 302 pages. Available in PDF, EPUB and Kindle. Book excerpt: Extractive metallurgy is the art and science of extracting metals from their ores and refining them. The production of metals and alloys from these source materials is still one of the most important and fundamental industries in both developed and developing economies around the world. The outputs and products are essential resources for the metallic, mechanical, electromagnetic, electrical and electronics industries (silicon is treated as a metal for these purposes). This series is devoted to the extraction of metals from ores, concentrates (enriched ores), scraps, and other sources and their refining to the state of either liquid metal before casting or to solid metals. The extraction and refining operations that are required may be carried out by various metallurgical reaction processes. Extractive Metallurgy 1 deals with the fundamentals of thermodynamics and kinetics of the reaction processes. Extractive Metallurgy 2 focuses on pyrometallurgical, hydrometallurgical, halide and electro-metallurgical (conversion) processes. Extractive Metallurgy 3 deals with the industrial processing operations, technologies, and process routes, in other words the sequence of steps or operations used to convert the ore to metal. Processes and operations are studied using the methodology of “chemical reaction engineering”. As the fundamentals of the art and science of Extractive Metallurgy are infrequently taught as dedicated university or engineering schools courses, this series is intended both for students in the fields of Metallurgy and Mechanical Engineering who want to acquire this knowledge, and also for engineers put in charge of the operation of an industrial production unit or the development of a new process, who will need the basic knowledge of the corresponding technology.

Download or read book Critical Materials Underlying Causes And Sustainable Mitigation Strategies written by S Erik Offerman and published by World Scientific. This book was released on 2019-02-27 with total page 391 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book covers a new frontier of research in Critical Materials that provides insight in terms of the possible sustainable mitigation strategies, the complexity, broadness and multi-disciplinarity of the subject. By exploring in both 'systems view' and 'in-depth materials view' in light of the circular economy, this book tackles the problem of sustainable usage of materials that is closely intertwined with the energy issue and climate change. Topics covered include: geopolitics of materials, the energy-materials nexus, definitions of the criticality of materials, circular product design, the development of alternative materials (substitution), sustainable mining and recycling.

Download or read book Waste Production and Utilization in the Metal Extraction Industry written by Sehliselo Ndlovu and published by CRC Press. This book was released on 2017-06-27 with total page 531 pages. Available in PDF, EPUB and Kindle. Book excerpt: Increasingly stringent environmental regulations and industry adoption of waste minimization guidelines have thus, stimulated the need for the development of recycling and reuse options for metal related waste. This book, therefore, gives an overview of the waste generation, recycle and reuse along the mining, beneficiation, extraction, manufacturing and post-consumer value chain. This book reviews current status and future trends in the recycling and reuse of mineral and metal waste and also details the policy and legislation regarding the waste management, health and environmental impacts in the mining, beneficiation, metal extraction and manufacturing processes. This book is a useful reference for engineers and researchers in industry, policymakers and legislators in governance, and academics on the current status and future trends in the recycling and reuse of mineral and metal waste. Some of the key features of the book are as follows: Holistic approach to waste generation, recycling and reuse along the minerals and metals extraction. Detailed overview of metallurgical waste generation. Practical examples with complete flow sheets, techniques and interventions on waste management. Integrates the technical issues related to efficient resources utilization with the policy and regulatory framework. Novel approach to addressing future commodity shortages.

Download or read book Iron Ore Reduction written by Raymond Robinson Rogers and published by . This book was released on 1962 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Modern Blast Furnace Ironmaking written by Maarten Geerdes and published by IOS Press. This book was released on 2009 with total page 176 pages. Available in PDF, EPUB and Kindle. Book excerpt: "This publication was and can be used as an introductory text for students of metallurgy as well as for blast furnace operators and management. The latter will benefit to solve operational problems and process optimization issues." --Book Jacket.

Download or read book Hydrogen Assisted Direct Reduction of Iron Oxides written by Pasquale Cavaliere and published by Springer Nature. This book was released on 2022-04-21 with total page 417 pages. Available in PDF, EPUB and Kindle. Book excerpt: The book describes the main approaches to produce and synthesize iron and steel through hydrogen-based technologies. Depending on the processing route and on the energy demand, the best available techniques and the most forward-looking solutions are explained. The book is edited with the contribution representing a range of industries in order to evaluate the industrial feasibility of each selected technology. It presents the most efficient solutions applied by ironmaking and steelmaking factories all around the world.