Download or read book Fatigue Analysis of 3D Printed 15 5 PH Stainless Steel written by Anudeep Padmanabhan and published by . This book was released on 2019 with total page 124 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) or 3D printing has gained significant advancement in recent years. However the potential of 3D printed metals still has not been fully explored. A main reason is the lack of accurate knowledge of the load capacity of 3D printed metals, such as fatigue behavior under cyclic load conditions, which is still poorly understood as compared with the conventional wrought counterpart. The goal of the thesis is to advance the knowledge of fatigue behavior of 15-5 PH stainless steel manufactured through laser powder bed fusion process. To achieve the goal, a combined numerical and experimental study is carried out. First, using a rotary fatigue testing experiment, the fatigue life of the 15-5 PH stainless steel is measured. The strain life curve shows that the numbers of the reversals to failure increase from 13,403 to 46,760 as the applied strain magnitudes decrease from 0.214\% from 0.132\%, respectively. The micro-structure analysis shows that predominantly brittle fracture is presented on the fractured surface. Second, a finite element model based on cyclic plasticity including the damage model is developed to predict the fatigue life. The model is calibrated with two cases: one is the fatigue life of 3D printed 17-4 stainless steel under constant amplitude strain load using the direct cyclic method, and the other one is the cyclic behavior of Alloy 617 under multi-amplitude strain loads using the static analysis method. Both validation models show a good correlation with the literature experimental data. Finally, after the validation, the finite element model is applied to the 15-5 PH stainless steel. Using the direct cyclic method, the model predicts the fatigue life of 15-5 PH stainless steel under constant amplitude strain. The extension of the prediction curve matches well with the previously measured experimental results, following the combined Coffin-Manson Basquin Law. Under multi-amplitude strain, the kinematic hardening evolution parameter is incorporated into the model. The model is capable to capture the stresses at varied strain amplitudes. Higher stresses are predicted when strain amplitudes are increased. The model presented in the work can be used to design reliable 3D printed metals under cyclic loading conditions.

Download or read book Temperature dependent Impact Properties of 3D Printed 15 5 Stainless Steel written by Sugrim Sagar and published by . This book was released on 2018 with total page 110 pages. Available in PDF, EPUB and Kindle. Book excerpt: Since the conception of three dimensional (3D) printing circa 40 years ago, there has been the proliferation of several additive manufacturing (AM) technologies that enable its use in everyday applications such as aerospace, medicine, military, oil and gas and infrastructure. In order to improve its applicability and growth, 3D printed materials are subjected to the same or even higher levels of scrutiny for its mechanical behavior as its conventionally manufactured counterpart. One of the most important mechanical properties is toughness or the ability of a material to undergo large strain prior to fracture when loaded. The toughness of a material can be correlated to its impact energy or the increase in internal energy due to impact. In this study, the impact properties, including the toughness of 3D printed 15-5 stainless steel were investigated at low temperature (77 K), room temperature (298 K) and high temperature (723 K) using experimental and numerical modeling of the Charpy impact test. In addition, ballistic impact simulations were performed to determine the applicability of 3D printed 15-5 stainless steel in the defense industry. The 15-5 stainless steel specimens were printed (horizontal-build) using the direct metal laser sintering (DMLS) technique, cooled or heated to the specified temperature, then tested in accordance with the ASTM E23-2016b [1] standard. The Johnson-Cook (J-C) phenomenological material model and fracture parameters were used in the numerical modeling. The cross-sectional microstructures of surfaces and impact energies of the Charpy impact test were examined. For the ballistic impact simulations, a 3D printed 15-5 stainless steel typical plate was investigated at the same temperatures as the Charpy impact test. A typical missile using the J-C properties at room temperature (298 K) was assigned an initial velocity of 300 ms-1 for each plate temperature. The fracture surface investigation (microsurface analysis as well as visual inspection) and impact energy values of the Charpy impact test show that the 3D printed 15-5 stainless steel exhibited brittle behavior at low and room temperatures, but transitioned into a more ductile behavior at high temperature. At 77 K, 298 K and 723 K, the experimental Charpy impact test results were 0.00 J/cm2, 6.78±4.07 J/cm2 and 50.84±3.39 J/cm2 respectively; whereas the simulated impact energy were 1.05 J/cm2, 10.46 J/cm2 and 47.07 J/cm2 respectively. Hence, the impact energy for the experimental and numerical simulations were in good agreement; especially at higher temperatures. Consistent with the results from the Charpy impact test, the ballistic impact simulations show an increase in the impact energy, elastic plastic strain and deflection of the plate with an increase in temperature indicating brittle-to-ductile behavior. The high exit velocity at low and room temperature may not make the plate attractive in defense in its current configuration; however, at the high temperature, the exit velocity reduction was significant.

Download or read book Multiscale Modeling of Additively Manufactured Metals written by Yi Zhang and published by Elsevier. This book was released on 2020-06-29 with total page 252 pages. Available in PDF, EPUB and Kindle. Book excerpt: Multiscale Modeling of Additively Manufactured Metals: Application to Laser Powder Bed Fusion Process provides comprehensive coverage on the latest methodology in additive manufacturing (AM) modeling and simulation. Although there are extensive advances within the AM field, challenges to predictive theoretical and computational approaches still hinder the widespread adoption of AM. The book reviews metal additive materials and processes and discusses multiscale/multiphysics modeling strategies. In addition, coverage of modeling and simulation of AM process in order to understand the process-structure-property relationship is reviewed, along with the modeling of morphology evolution, phase transformation, and defect formation in AM parts. Residual stress, distortion, plasticity/damage in AM parts are also considered, with scales associated with the spatial, temporal and/or material domains reviewed. This book is useful for graduate students, engineers and professionals working on AM materials, equipment, process, development and modeling. Includes the fundamental principles of additive manufacturing modeling techniques Presents various modeling tools/software for AM modeling Discusses various design methods and how to optimize the AM process using these models

Download or read book Mechanics of Additive and Advanced Manufacturing Volume 8 written by Sharlotte Kramer and published by Springer. This book was released on 2018-08-23 with total page 95 pages. Available in PDF, EPUB and Kindle. Book excerpt: Mechanics of Additive and Advanced Manufacturing, Volume 8 of the Proceedings of the 2018 SEM Annual Conference & Exposition on Experimental and Applied Mechanics, the eighth volume of eight from the Conference, brings together contributions to this important area of research and engineering. The collection presents early findings and case studies, including: Fatigue & Fracture in AM Materials Additively Manufactured Metals & Structures AM Process Characterization Processing & Mechanical Behavior of AM Materials Dynamic Response of AM Materials Additively Manufactured Polymers & Composites

Download or read book Standards Quality Control and Measurement Sciences in 3D Printing and Additive Manufacturing written by Chee Kai Chua and published by Academic Press. This book was released on 2017-06-03 with total page 270 pages. Available in PDF, EPUB and Kindle. Book excerpt: Standards, Quality Control and Measurement Sciences in 3D Printing and Additive Manufacturing addresses the critical elements of the standards and measurement sciences in 3D printing to help readers design and create safe, reliable products of high quality. With 3D printing revolutionizing the process of manufacturing in a wide range of products, the book takes key features into account, such as design and fabrication and the current state and future potentials and opportunities in the field. In addition, the book provides an in-depth analysis on the importance of standards and measurement sciences. With self-test exercises at the end of each chapter, readers can improve their ability to take up challenges and become proficient in a number of topics related to 3D printing, including software usage, materials specification and benchmarking. - Helps the reader understand the quality framework tailored for 3D printing processes - Explains data format and process control in 3D printing - Provides an overview of different materials and characterization methods - Covers benchmarking and metrology for 3D printing

Download or read book Manufacturing and Design written by Erik Tempelman and published by Elsevier. This book was released on 2014-03-03 with total page 310 pages. Available in PDF, EPUB and Kindle. Book excerpt: Manufacturing and Design presents a fresh view on the world of industrial production: thinking in terms of both abstraction levels and trade-offs. The book invites its readers to distinguish between what is possible in principle for a certain process (as determined by physical law); what is possible in practice (the production method as determined by industrial state-of-the-art); and what is possible for a certain supplier (as determined by its production equipment). Specific processes considered here include metal forging, extrusion, and casting; plastic injection molding and thermoforming; additive manufacturing; joining; recycling; and more. By tackling the field of manufacturing processes from this new angle, this book makes the most out of a reader's limited time. It gives the knowledge needed to not only create well-producible designs, but also to understand supplier needs in order to find the optimal compromise. Apart from improving design for production, this publication raises the standards of thinking about producibility. - Emphasizes the strong link between product design and choice of manufacturing process - Introduces the concept of a "production triangle" to highlight tradeoffs between function, cost, and quality for different manufacturing methods - Balanced sets of questions are included to stimulate the reader's thoughts - Each chapter ends information on the production methods commonly associated with the principle discussed, as well as pointers for further reading - Hints to chapter exercises and an appendix on long exercises with worked solutions available on the book's companion site: http://booksite.elsevier.com/9780080999227/

Download or read book Metal Fatigue Effects of Small Defects and Nonmetallic Inclusions written by Yukitaka Murakami and published by Elsevier. This book was released on 2002-04-29 with total page 384 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal fatigue is an essential consideration for engineers and researchers who are looking at factors that cause metals to fail through stress, corrosion, etc. This is an English translation of a book originally published in Japan in 1993, with an additional two chapters on the fatigue failure of steels and the effect of surface roughness on fatigue strength. The methodology is based on important and reliable results and may be usefully applied to other fatigue problems not directly treated in this book.

Download or read book Axial load Fatigue Properties of PH 15 7 Mo Stainless Steel in Condition TH 1050 at Ambient Temperature and 500 F written by Walter Illg and published by . This book was released on 1964 with total page 32 pages. Available in PDF, EPUB and Kindle. Book excerpt: Axial-load fatigue tests were conducted on notched and unnotched sheet specimens of PH 15-7 Mo stainless steel in Condition TH 1050. Fatigue lives at three mean stresses at ambient temperature (approx. 80 deg F) and at 500 deg F were determined throughout the lifetime range from 10(exp 2)to 10(exp 7) cycles. A special furnace incorporating guide plates is also described. A 500 deg F environment increased the fatigue limit but reduced the fatigue strength at short lifetimes. An effect of cyclic frequency was noted.

Download or read book Manufacturing and Application of Stainless Steels written by Andrea Di Schino and published by MDPI. This book was released on 2020-04-15 with total page 260 pages. Available in PDF, EPUB and Kindle. Book excerpt: Stainless steels represent a quite interesting material family, both from a scientific and commercial point of view, following to their excellent combination in terms of strength and ductility together with corrosion resistance. Thanks to such properties, stainless steels have been indispensable for the technological progress during the last century and their annual consumption increased faster than other materials. They find application in all these fields requiring good corrosion resistance together with ability to be worked into complex geometries. Despite to their diffusion as a consolidated materials, many research fields are active regarding the possibility to increase stainless steels mechanical properties and corrosion resistance by grain refinement or by alloying by interstitial elements. At the same time innovations are coming from the manufacturing process of such a family of materials, also including the possibility to manufacture them starting from metals powder for 3D printing. The Special Issue scope embraces interdisciplinary work covering physical metallurgy and processes, reporting about experimental and theoretical progress concerning microstructural evolution during processing, microstructure-properties relations, applications including automotive, energy and structural.

Download or read book Fracture Fatigue Failure and Damage Evolution Volume 3 written by Allison Beese and published by Springer Nature. This book was released on 2023-01-01 with total page 108 pages. Available in PDF, EPUB and Kindle. Book excerpt: Fracture, Fatigue, Failure and Damage Evolution, Volume 3 of the Proceedings of the 2022 SEM Annual Conference & Exposition on Experimental and Applied Mechanics, the third volume of six from the Conference, brings together contributions to this important area of research and engineering. The collection presents early findings and case studies on a wide range of areas, including: Novel Experimental Methods Extreme Environments Interfacial Fracture Integration of Models & Experiments Mechanics of Energy & Energetic Materials Integration of Models & Experiments In Situ Techniques for Fatigue & Fracture Microscale & Microstructural Effects on Mechanical Behavior

Download or read book Fatigue and Corrosion in Metals written by Pietro Paolo Milella and published by Springer Nature. This book was released on with total page 965 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Laser Additive Manufacturing written by Milan Brandt and published by Woodhead Publishing. This book was released on 2016-09-01 with total page 500 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser Additive Manufacturing: Materials, Design, Technologies, and Applications provides the latest information on this highly efficient method of layer-based manufacturing using metals, plastics, or composite materials. The technology is particularly suitable for the production of complex components with high precision for a range of industries, including aerospace, automotive, and medical engineering. This book provides a comprehensive review of the technology and its range of applications. Part One looks at materials suitable for laser AM processes, with Part Two discussing design strategies for AM. Parts Three and Four review the most widely-used AM technique, powder bed fusion (PBF) and discuss other AM techniques, such as directed energy deposition, sheet lamination, jetting techniques, extrusion techniques, and vat photopolymerization. The final section explores the range of applications of laser AM. Provides a comprehensive one-volume overview of advances in laser additive manufacturing Presents detailed coverage of the latest techniques used for laser additive manufacturing Reviews both established and emerging areas of application

Download or read book WELDING METALLURGY AND WELDABILITY OF STAINLESS STEELS written by John C. Lippold and published by . This book was released on 2011-01-01 with total page 376 pages. Available in PDF, EPUB and Kindle. Book excerpt: Market_Desc: · Professional engineers, technicians, scientists, etc. working in industries where stainless steels are used for construction. This includes the power generation, energy, petrochemical, dairy, medical, electronic, defense, and construction industries.· Advanced undergraduate and graduate level students. Special Features: · Emphasizes solid fundamental underpinnings of the metallurgical principles that govern microstructure evolution and property develpment in welded stainless steels.· Presents many practical examples that demonstrate the application of fundamental metallurgical principles.· Greatly expands and updates what is currently available in other texts and handbooks in the subject matter. About The Book: This book describes the fundamental metallurgical principles that control microstructure and properties of welded stainless steels. It also serves as a practical how to guide that will allow engineers to select the proper alloys, filler metals, heat treatments, and welding conditions to insure that failures are avoided during fabrication and service. This book provides state of the art information on the topic and greatly expands and update what is currently available in other texts and handbooks.

Download or read book Additive Manufacturing of Metals Fundamentals and Testing of 3D and 4D Printing written by Hisham Abdel-Aal and published by McGraw Hill Professional. This book was released on 2021-10-29 with total page 496 pages. Available in PDF, EPUB and Kindle. Book excerpt: 3D and 4D metallic printing principles, practices, and applications This practical guide clearly explains the tools and methods necessary to bridge the performance gap between conventionally produced and printed parts. Written by a metals expert and experienced educator, Additive Manufacturing of Metals: Fundamentals and Testing of 3- and 4-D Printing starts by explaining the basics, including components, metals, and production processes before progressing to more advanced topics. You will get complete discussions on issues related to the lack of regulation and standardization, mechanical behavior of printed parts, defects, measurements, and quality control. In addition, the book also discusses predictions for the future of the technology. It presents the potential obstacles that may limit its universal adoption across the manufacturing landscape. Coverage includes: Additive manufacturing fundamentals History of additive manufacturing Metal properties and data Feedstock for metal additive manufacturing processes Power considerations in metal additive manufacturing Technical gaps Powder morphology Powder characterization and measurement of properties Defects encountered in the build Mechanical behavior of printed parts Metrology and surface roughness issues in metal printing Future trends

Download or read book Multiaxial Notch Fatigue written by Luca Susmel and published by Elsevier. This book was released on 2009-03-20 with total page 589 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metal and composite components used in structural engineering not only contain geometrical features resulting in stress concentration phenomena, but they are also subjected to in-service multiaxial fatigue loading. To address the problem, structural engineers need reliable methodologies which allow for an adequate margin of safety. The book summarises methods devised by the author to design real components against multiaxial fatigue by taking full advantage not only of nominal but also of local stress-strain quantities.The book begins by reviewing definitions suitable for calculating the stress-strain quantities commonly used to perform fatigue assessment. The Modified Wöhler Curve Method is then explained in detail, by focusing attention on both the high- and the medium-cycle fatigue regime. The existing links between the multiaxial fatigue criterion and physical properties are also discussed. A procedure suitable for employing the method developed by the author to estimate fatigue damage both in notched and in welded components is explained. The Modified Manson-Coffin Curve method is investigated in depth, by reviewing those concepts playing a fundamental role in the so-called strain based approach. Lastly, the problem of performing the fatigue assessment of composite materials is addressed by considering design parameters influencing composite behaviour under complex cyclic loading paths and those criteria suitable for designing real components against multiaxial fatigue. The book also contains two appendices summarising experimental data from the technical literature. These appendices provide a unique and highly valuable resource for engineers. The appendices summarise around 100 values of the material characteristic length L, experimentally determined by testing specimens made of different engineering materials and about 4500 experimental fatigue results generated by testing plain, notched and welded specimens under constant-amplitude proportional and non-proportional multiaxial fatigue loading are listed. - Summarises methods devised by the author to design real components against multiaxial fatigue - Reviews definitions suitable for calculating the stress-strain quantities commonly used to perform fatigue assessment - Includes an in-depth explanation of both the Modified Wöhler Curve and Modified Manson-Coffin Curve Method

Download or read book Laser Additive Manufacturing of High Performance Materials written by Dongdong Gu and published by Springer. This book was released on 2015-04-21 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.

Download or read book Axial Load Fatigue Properties of PH 15 7 Mo Stainless Steel in Condition TH 1050 at Ambient Temperature and 500 Degrees F written by and published by . This book was released on 1964 with total page 26 pages. Available in PDF, EPUB and Kindle. Book excerpt: Axial-load fatigue tests were conducted on notched and unnotched sheet specimens of PH 15-7 Mo stainless steel in Condition TH 1050. Fatigue lives at three mean stresses at ambient temperature (approx. 80 deg F) and at 500 deg F were determined throughout the lifetime range from 10(exp 2)to 10(exp 7) cycles. A special furnace incorporating guide plates is also described. A 500 deg F environment increased the fatigue limit but reduced the fatigue strength at short lifetimes. An effect of cyclic frequency was noted.