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Book Failure Assessment of Pipelines Due to Microbiologically Influenced Corrosion

Download or read book Failure Assessment of Pipelines Due to Microbiologically Influenced Corrosion written by Andre De Araujo Abilio and published by . This book was released on 2022 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: Microbiologically influenced corrosion (MIC) is a difficult degradation mechanism to diagnose in pipeline systems due to the complex interaction between biotic (i.e., microbial) and abiotic (e.g., fluid chemistry, pipe/vessel metallurgy/corrosion, and operating conditions) factors. This complexity often makes it difficult to accurately assess pipeline failures due to MIC. However, even with available data, failure investigators often face a number of challenges in diagnosing MIC such as how to properly integrate the available datasets, questions regarding data accuracy (e.g., confidence in the sampling and/or analysis method used) and lack of available information from operators (e.g., missing data). As a result, practical MIC failure assessments are most often performed by experts or specialists with significant knowledge and working experience in this topic. Based on these issues, the objectives of this thesis are three-fold: 1) to quantify the actual prevalence of MIC related pipeline failures in Alberta's oil and gas sector, 2) to perform a gap analysis of failure investigation methods used to assess these pipeline failures, and 3) to develop a novel expert system based on machine learning to assist both experts and non-experts in assessing potential MIC related pipeline failures. The first part of this study highlights a review and analysis of MIC related pipeline incidents in the province of Alberta, Canada over a three-year period (2017-2019). This review was used to quantify the occurrence of MIC failures relative to other corrosion mechanisms, and to conduct a gap analysis of MIC failure investigation techniques being used relative to the current state of the art. Over this three-year period, MIC was found to be responsible for 13.6% and 4.8% of all pipeline leak incidents due to internal and external corrosion, respectively (either as the main failure mechanism or as a contributing factor). Most of these failures were seen to occur in small diameter upstream pipelines (with less than or equal to 220.3 mm outside diameter) carrying mainly multiphase fluids (oil-water emulsions) or produced water. In terms of the failure investigation methods currently being used, it was noted that there was some inconsistency among reports and a number of important gaps were identified. Various assessments lacked microbiological test data, in particular, tests which specifically identify microbial functional groups or speciation, which is critical to confirm observed corrosion mechanisms. Furthermore, a number of these assessments identified MIC primarily on the basis of corrosion morphology, which has been shown to be an incorrect assumption and approach without additional evidence. Details related to sampling methods were also lacking in these assessments, which created some uncertainty as to the quality of data obtained. Overall, most assessments did a reasonable job in characterizing and including chemical (solids, fluids, and corrosion products), metallurgical/ corrosion, and operating data. However, the integration of these various layers of evidence (i.e., connecting corrosion to microbiological activity, and eliminating possible abiotic corrosion mechanisms) was missing in many reports. The second part of this study highlights the modeling of an expert system for the classification of internal microbiologically influenced corrosion (MIC) failures related to pipelines in the upstream oil and gas industry. The model is based on machine learning (artificial neural network) and involves the participation of 15 MIC subject matter experts (SMEs). Each expert evaluated a number of model case studies representative of both MIC and non-MIC related upstream pipeline failures. The model accounts for variations in microbiological testing methods, microbiological sample types, degradation morphology, among others, and also incorporates cases with select missing datasets which is commonly found in actual failure assessments. The output classifications comprised elements of both potential for MIC and confidence in the data available. The results were contrasted for 5- and 3-output classification models (5OC and 3OC, respectively). The 5OC model had an overall accuracy of 62.0% while the simpler 3OC model had a better accuracy of 74.8%. This modelling exercise has demonstrated that knowledge from subject matter experts can be captured in a reasonably effective model to screen for possible MIC failures. It is hoped that this study contributes to a better understanding of the prevalence of MIC in the oil and gas sector, and highlights the key areas necessary to improve the diagnosis of MIC failures in the future.

Book Failure Analysis of Microbiologically Influenced Corrosion

Download or read book Failure Analysis of Microbiologically Influenced Corrosion written by Richard B. Eckert and published by CRC Press. This book was released on 2021-11-08 with total page 515 pages. Available in PDF, EPUB and Kindle. Book excerpt: Failure Analysis of Microbiologically Influenced Corrosion serves as a complete guide to corrosion failure analysis with an emphasis on the diagnosis of microbiologically influenced corrosion (MIC). By applying the principles of chemistry, microbiology, and metallurgy, readers will be able to reliably determine the mechanistic cause of corrosion damage and failures and select the appropriate methods for mitigating future corrosion incidents. FEATURES Provides background information on the forensic process, types of data or evidence needed to perform the analysis, industrial case studies, details on the MIC failure analysis process, and protocols for field and lab use Presents up-to-date advances in molecular technologies and their application to corrosion failure investigations Offers specific guidelines for conducting MIC failure analyses and case studies to illustrate their application Examines state-of-the-art information on MIC analytical tools and methods With authors with expertise in microbiology, corrosion, materials, and failure investigation, this book provides tools for engineers, scientists, and technologists to successfully combat MIC issues.

Book Microbiologically Influenced Corrosion

Download or read book Microbiologically Influenced Corrosion written by Brenda J. Little and published by John Wiley & Sons. This book was released on 2007-04-13 with total page 295 pages. Available in PDF, EPUB and Kindle. Book excerpt: A multi-disciplinary, multi-industry overview of microbiologically influenced corrosion, with strategies for diagnosis and control or prevention Microbiologically Influenced Corrosion helps engineers and scientists understand and combat the costly failures that occur due to microbiologically influenced corrosion (MIC). This book combines recent findings from diverse disciplines into one comprehensive reference. Complete with case histories from a variety of environments, it covers: Biofilm formation Causative organisms, relating bacteria and fungi to corrosion mechanisms for groups of metals Diagnosing and monitoring MIC Electrochemical techniques, with an overview of methods for detection of MIC The impact of alloying elements, including antimicrobial metals, and design features on MIC MIC of non-metallics Strategies for control or prevention of MIC, including engineering, chemical, and biological approaches This is a valuable, all-inclusive reference for corrosion scientists, engineers, and researchers, as well as designers, managers, and operators.

Book Microbiologically Influenced Corrosion in the Upstream Oil and Gas Industry

Download or read book Microbiologically Influenced Corrosion in the Upstream Oil and Gas Industry written by Torben Lund Skovhus and published by CRC Press. This book was released on 2017-03-03 with total page 532 pages. Available in PDF, EPUB and Kindle. Book excerpt: Microorganisms are ubiquitously present in petroleum reservoirs and the facilities that produce them. Pipelines, vessels, and other equipment used in upstream oil and gas operations provide a vast and predominantly anoxic environment for microorganisms to thrive. The biggest technical challenge resulting from microbial activity in these engineered environments is the impact on materials integrity. Oilfield microorganisms can affect materials integrity profoundly through a multitude of elusive (bio)chemical mechanisms, collectively referred to as microbiologically influenced corrosion (MIC). MIC is estimated to account for 20 to 30% of all corrosion-related costs in the oil and gas industry. This book is intended as a comprehensive reference for integrity engineers, production chemists, oilfield microbiologists, and scientists working in the field of petroleum microbiology or corrosion. Exhaustively researched by leaders from both industry and academia, this book discusses the latest technological and scientific advances as well as relevant case studies to convey to readers an understanding of MIC and its effective management.

Book Microbiologically Influenced Corrosion

Download or read book Microbiologically Influenced Corrosion written by Reza Javaherdashti and published by Springer. This book was released on 2016-09-29 with total page 230 pages. Available in PDF, EPUB and Kindle. Book excerpt: Significantly extended from the first edition, this book presents the basics of microbiologically influenced corrosion (MIC) in an accessible and concise manner. It explores strategies for recognizing, understanding, mitigating and preventing this type of corrosion, and investigates this topic from the point of view of an engineer. Chapters cover issues including stress corrosion cracking and microbial corrosion, the pros and cons of biocides, the involvement of magnetic bacteria in microbial corrosion, and cathodic protection based on recent research in microbial environments. The 2nd Edition provides new material examining the following topics: *The corrosion-related bacteria clostridia *Mathematical modelling of MIC, in particular fuzzy logic *A comparison of culture-independent methods with culture-dependent methods *Further practical strategies for dealing with MIC *Natural biocidesThis book has provided course material for the author’s microbial corrosion workshops around the world, and it presents an invaluable resource to corrosion and integrity professionals working in a wide range of industries including power generation, oil and gas, marine, and mining. It is also intended for students and academics of corrosion engineering, materials science, microbiology, chemical engineering and welding.

Book Hydrostatic Testing  Corrosion  and Microbiologically Influenced Corrosion

Download or read book Hydrostatic Testing Corrosion and Microbiologically Influenced Corrosion written by Reza Javaherdashti and published by CRC Press. This book was released on 2017-03-16 with total page 86 pages. Available in PDF, EPUB and Kindle. Book excerpt: Hydrostatic Testing, Corrosion, and Microbiologically Influenced Corrosion: A Field Manual for Control and Prevention teaches industry professionals, managers, and researchers how to combat corrosion failure associated with hydrotesting. It discusses how a test liquid must be selected, how corrosion by bacteria should be controlled, and how to eliminate the risk of leakage. Rather than teaching how hydrotests should be conducted, it helps the reader evaluate the quality of a hydrotest that’s already been conducted in terms of oxygen scavenger use, biocide testing, inhibitor addition, and water quality and explains the tasks that top and middle management must ensure are taken with respect to corrosion assessment of hydrotesting. The manual also discusses microbiologically influenced corrosion (MIC) as the main corrosion mechanism related to post-hydrotesting and offers essential knowledge on combating this corrosion process. In addition to being a manual for top and middle management on how to deal with corrosion, this book also:

Book Standard Test Method Detection  Testing  and Evaluation of Microbiologically Influenced Corrosion  MIC  on External Surfaces of Buried Pipelines

Download or read book Standard Test Method Detection Testing and Evaluation of Microbiologically Influenced Corrosion MIC on External Surfaces of Buried Pipelines written by National Association of Corrosion Engineers. Unit Committee T-5A on Corrosion in Chemical Processes and published by . This book was released on 2006 with total page 21 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Failure Modes  Effects and Causes of Microbiologically Influenced Corrosion

Download or read book Failure Modes Effects and Causes of Microbiologically Influenced Corrosion written by Reza Javaherdashti and published by Elsevier. This book was released on 2019-10-22 with total page 234 pages. Available in PDF, EPUB and Kindle. Book excerpt: Failure Modes, Effects and Causes of Microbiologically Influenced Corrosion: Advanced Perspectives and Analysis presents academic research about microbial corrosion (MIC), integrating it into engineering applications that result in a more thorough understanding of MIC and how it is recognized and treated. In addition, new concepts that will be useful in understanding integrity and corrosion management practices are explored. This book will be useful for industry professionals, particularly maintenance and operation engineers, corrosion and material engineers, and R&D personnel working in the field of corrosion protection. Focuses on the skills and knowledge necessary to understand how (Failure modes) and why (Effects and Causes) materials fail Explains why corrosion control measures, such as the use of coatings, cathodic protection and inhibitors are useful Discusses the practical side of MIC treatment in terms of fundamental concepts of time and cost of operation

Book A Practical Manual on Microbiologically Influenced Corrosion

Download or read book A Practical Manual on Microbiologically Influenced Corrosion written by Gregory Kobrin and published by Nace International. This book was released on 1993 with total page 264 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Microbiologically Influenced Corrosion in Pipelines

Download or read book Microbiologically Influenced Corrosion in Pipelines written by Daniel Pope and published by Gulf Publishing Company. This book was released on 1996-11-01 with total page 240 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Underground Pipeline Corrosion

Download or read book Underground Pipeline Corrosion written by Mark Orazem and published by Elsevier. This book was released on 2014-02-17 with total page 343 pages. Available in PDF, EPUB and Kindle. Book excerpt: Underground pipelines transporting liquid petroleum products and natural gas are critical components of civil infrastructure, making corrosion prevention an essential part of asset-protection strategy. Underground Pipeline Corrosion provides a basic understanding of the problems associated with corrosion detection and mitigation, and of the state of the art in corrosion prevention. The topics covered in part one include: basic principles for corrosion in underground pipelines, AC-induced corrosion of underground pipelines, significance of corrosion in onshore oil and gas pipelines, numerical simulations for cathodic protection of pipelines, and use of corrosion inhibitors in managing corrosion in underground pipelines. The methods described in part two for detecting corrosion in underground pipelines include: magnetic flux leakage, close interval potential surveys (CIS/CIPS), Pearson surveys, in-line inspection, and use of both electrochemical and optical probes. While the emphasis is on pipelines transporting fossil fuels, the concepts apply as well to metallic pipes for delivery of water and other liquids. Underground Pipeline Corrosion is a comprehensive resource for corrosion, materials, chemical, petroleum, and civil engineers constructing or managing both onshore and offshore pipeline assets; professionals in steel and coating companies; and academic researchers and professors with an interest in corrosion and pipeline engineering. Reviews the causes and considers the detection and prevention of corrosion to underground pipes Addresses a lack of current, readily available information on the subject Case studies demonstrate how corrosion is managed in the underground pipeline industry

Book Stress Corrosion Cracking of Pipelines

Download or read book Stress Corrosion Cracking of Pipelines written by Y. Frank Cheng and published by John Wiley & Sons. This book was released on 2013-02-13 with total page 292 pages. Available in PDF, EPUB and Kindle. Book excerpt: Explains why pipeline stress corrosion cracking happens and how it can be prevented Pipelines sit at the heart of the global economy. When they are in good working order, they deliver fuel to meet the ever-growing demand for energy around the world. When they fail due to stress corrosion cracking, they can wreak environmental havoc. This book skillfully explains the fundamental science and engineering of pipeline stress corrosion cracking based on the latest research findings and actual case histories. The author explains how and why pipelines fall prey to stress corrosion cracking and then offers tested and proven strategies for preventing, detecting, and monitoring it in order to prevent pipeline failure. Stress Corrosion Cracking of Pipelines begins with a brief introduction and then explores general principals of stress corrosion cracking, including two detailed case studies of pipeline failure. Next, the author covers: Near-neutral pH stress corrosion cracking of pipelines High pH stress corrosion cracking of pipelines Stress corrosion cracking of pipelines in acidic soil environments Stress corrosion cracking at pipeline welds Stress corrosion cracking of high-strength pipeline steels The final chapter is dedicated to effective management and mitigation of pipeline stress corrosion cracking. Throughout the book, the author develops a number of theoretical models and concepts based on advanced microscopic electrochemical measurements to help readers better understand the occurrence of stress corrosion cracking. By examining all aspects of pipeline stress corrosion cracking—the causes, mechanisms, and management strategies—this book enables engineers to construct better pipelines and then maintain and monitor them to ensure safe, reliable energy supplies for the world.

Book Corrosion and Materials in the Oil and Gas Industries

Download or read book Corrosion and Materials in the Oil and Gas Industries written by Reza Javaherdashti and published by CRC Press. This book was released on 2016-04-19 with total page 715 pages. Available in PDF, EPUB and Kindle. Book excerpt: The advancement of methods and technologies in the oil and gas industries calls for new insight into the corrosion problems these industries face daily. With the application of more precise instruments and laboratory techniques as well as the development of new scientific paradigms, corrosion professionals are also witnessing a new era in the way d

Book Degradation Assessment and Failure Prevention of Pipeline Systems

Download or read book Degradation Assessment and Failure Prevention of Pipeline Systems written by Gabriella Bolzon and published by Springer Nature. This book was released on 2020-09-10 with total page 252 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the results of the research project G5055 'Development of novel methods for the prevention of pipeline failures with security implications,' carried out in the framework of the NATO Science for Peace and Security program, and explores the lifecycle assessment of gas infrastructures. Throughout their service lives, pipelines transporting hydrocarbons are exposed to demanding working conditions and aggressive media. In long-term service, material aging increases the risk of damage and failure, which can be accompanied by significant economic losses and severe environmental consequences. This book presents a selection of complementary contributions written by experts operating in the wider fields of pipeline integrity; taken together, they offer a comprehensive portrait of the latest developments in this technological area.

Book Corrosion Control in the Oil and Gas Industry

Download or read book Corrosion Control in the Oil and Gas Industry written by Sankara Papavinasam and published by Elsevier. This book was released on 2013-10-15 with total page 1021 pages. Available in PDF, EPUB and Kindle. Book excerpt: The effect of corrosion in the oil industry leads to the failure of parts. This failure results in shutting down the plant to clean the facility. The annual cost of corrosion to the oil and gas industry in the United States alone is estimated at $27 billion (According to NACE International)—leading some to estimate the global annual cost to the oil and gas industry as exceeding $60 billion. In addition, corrosion commonly causes serious environmental problems, such as spills and releases. An essential resource for all those who are involved in the corrosion management of oil and gas infrastructure, Corrosion Control in the Oil and Gas Industry provides engineers and designers with the tools and methods to design and implement comprehensive corrosion-management programs for oil and gas infrastructures. The book addresses all segments of the industry, including production, transmission, storage, refining and distribution. Selects cost-effective methods to control corrosion Quantitatively measures and estimates corrosion rates Treats oil and gas infrastructures as systems in order to avoid the impacts that changes to one segment if a corrosion management program may have on others Provides a gateway to more than 1,000 industry best practices and international standards

Book Uhlig s Corrosion Handbook

Download or read book Uhlig s Corrosion Handbook written by R. Winston Revie and published by John Wiley & Sons. This book was released on 2011-04-12 with total page 1299 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book serves as a reference for engineers, scientists, and students concerned with the use of materials in applications where reliability and resistance to corrosion are important. It updates the coverage of its predecessor, including coverage of: corrosion rates of steel in major river systems and atmospheric corrosion rates, the corrosion behavior of materials such as weathering steels and newer stainless alloys, and the corrosion behavior and engineering approaches to corrosion control for nonmetallic materials. New chapters include: high-temperature oxidation of metals and alloys, nanomaterials, and dental materials, anodic protection. Also featured are chapters dealing with standards for corrosion testing, microbiological corrosion, and electrochemical noise.