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Book Fabrication and Testing of the SRF Cavities for the CEBAF 12 GeV Upgrade Prototype Cryomodule Renascence

Download or read book Fabrication and Testing of the SRF Cavities for the CEBAF 12 GeV Upgrade Prototype Cryomodule Renascence written by and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Twelve seven-cell niobium cavities for the CEBAF 12 GeV upgrade prototype cryomodule Renascence have been fabricated at JLab and tested individually. This set includes four of the ''Low Loss'' (LL) design and eight of the ''High Gradient'' (HG) design. The fabrication strategy was an efficient mix of batch job-shop component machining and in-house EBW, chemistry, and final-step machining to meet mechanical tolerances. Process highlights will be presented. The cavities have been tested at 2.07 K, the intended CEBAF operating temperature. Performance exceeded the tentative design requirement of 19.2 MV/m CW with less than 29 W dynamic heat dissipation. These results, as well as the HOM damping performance are presented.

Book Optimization of the SRF Cavity Design for the Cebaf 12 GeV Upgrade

Download or read book Optimization of the SRF Cavity Design for the Cebaf 12 GeV Upgrade written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Based on initial testing of the "HG" and "LL" 7-cell cavities in the prototype cryomodule Renascence, several opportunities for improved optimization were identified. The HOM damping configuration was refined so as to meet the requirements for damping key dipole modes while simultaneously dramatically reducing risk of HOM pickup probe heating and also creating beamline clearance for mounting the tuner to stainless steel helium vessel endplates (rather than NbTi/Ti transitions to a titanium helium vessel). Code modeling and bench measurements were performed. The new design maintains the 7-cell LL cells and incorporates a brazed transition between Nb and the SS helium vessel. The resulting configuration is now called the "C100" design. Cavity design details as well as vertical dewar and horizontal test bed performance are presented.

Book Production and Testing Experience with the SRF Cavities for the CEBAF 12 GeV Upgrade

Download or read book Production and Testing Experience with the SRF Cavities for the CEBAF 12 GeV Upgrade written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The CEBAF recirculating CW electron linear accelerator at Jefferson Lab is presently undergoing a major upgrade to 12 GeV. This project includes the fabrication, preparation, and testing of 80 new 7-cell SRF cavities, followed by their incorporation into ten new cryomodules for subsequent testing and installation. In order to maximize the cavity Q over the full operable dynamic range in CEBAF (as high as 25 MV/m), the decision was taken to apply a streamlined preparation process that includes a final light temperature-controlled electropolish of the rf surface over the vendor-provided bulk BCP etch. Cavity processing work began at JLab in September 2010 and will continue through December 2011. The excellent performance results are exceeding project requirements and indicate a fabrication and preparation process that is stable and well controlled. The cavity production and performance experience to date will be summarized and lessons learned reported to the community.

Book Preparation and Testing of the SRF Cavities for the CEBAF 12 GeV Upgrade

Download or read book Preparation and Testing of the SRF Cavities for the CEBAF 12 GeV Upgrade written by and published by . This book was released on 2011 with total page 7 pages. Available in PDF, EPUB and Kindle. Book excerpt: Eighty new 7-cell, low-loss cell-shaped cavities are required for the CEBAF 12 GeV Upgrade project. In addition to ten pre-production units fabricated at JLab, the full set of commercially-produced cavities have been delivered. An efficient processing routine, which includes a controlled 30 micron electropolish, has been established to transform these cavities into qualified 8-cavity strings. This work began in 2010 and will run through the end of 2011. The realized cavity performance consistently exceeds project requirements and also the maximum useful gradient in CEBAF: 25 MV/m. We will describe the cavity processing and preparation protocols and summarize test results obtained to date.

Book Overview and Lessons Learned of the Jefferson Lab Cryomodule Production for the CEBAF 12 GeV Upgrade

Download or read book Overview and Lessons Learned of the Jefferson Lab Cryomodule Production for the CEBAF 12 GeV Upgrade written by and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Continuous Electron Beam Accelerator Facility (CEBAF) at Jefferson Lab is nearing completion of an energy upgrade from 6 to 12 GeV. An integral part of the upgrade is the addition of ten new cryomodules, each consisting of eight seven-cell superconducting radio-frequency (SRF) cavities. An average performance of 100+MV of acceleration per cryomodule is needed to achieve the 12 GeV beam energy goal. The production methodology was for industry to provide and deliver the major components to Jefferson Lab, where they were tested and assembled into cryomodules. The production process begins with an inspection upon receiving of all major components followed by individual performance qualification testing. The SRF cavities received their final chemical processing and cleaning at Jefferson Lab. The qualified components along with all associated hardware and instrumentation are assembled, tested, installed into CEBAF and run through an integrated system checkout in preparation for beam operations. The production process is complete and one of the first completed cryomodules has successfully produced 108 MV of acceleration with a linac beam current of 465?A.

Book SRF CAVITY PERFORMANCE OVERVIEW FOR THE 12 GeV UPGRADE

Download or read book SRF CAVITY PERFORMANCE OVERVIEW FOR THE 12 GeV UPGRADE written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The CEBAF accelerator, a recirculating CW electron accelerator that is currently operating at Jefferson Laboratory, is in the process of having 10 new cryomodules installed to allow for the maximum beam energy to be increased from 6 GeV to 12 GeV. This upgrade required the fabrication, processing and RF qualification of 80, seven cell elliptical SRF cavities, a process that was completed in February 2012. The RF performance achieve in the vertical testing dewars has exceeded the design specification by ≈25% and is a testament to the cavity design and processing cycle that has been implemented. This paper will provide a summary of the cavity RF performance in the vertical tests, as well as review the overall cavity processing cycle and duration for the project.

Book Performance of the Cebaf Prototype Cryomodule Renascence

Download or read book Performance of the Cebaf Prototype Cryomodule Renascence written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The prototype cryomodule Renascence was constructed as an energy building block for securing 6 GeV operation of CEBAF and to validate design elements for future CEBAF upgrade modules. These elements include the new "HG" and "LL" 7-cell cavity designs and a new tuner design.[1,2] Issues were identified during initial testing in 2005. The module has been reworked to address the issues with thermal stability, component breakage, and tuner motion. In addition, opportunity was taken to employ upgraded cleaning and assembly techniques for the cavity string. The HOM coupler heating issue was resolved, and seven of the eight cavities in the cryomodule have run stably at an average of 20 MV/m CW. The cryogenic, rf, and mechanical performance of the cryomodule are presented. Commissioning in CEBAF has just been completed in October 2007.

Book Improved Prototype Cryomodule for the CEBAF 12 GeV Upgrade

Download or read book Improved Prototype Cryomodule for the CEBAF 12 GeV Upgrade written by and published by . This book was released on 2003 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In order to provide a higher performance building block cryomodule for the CEBAF 12 GeV upgrade, modifications have been made to the design of the Upgrade Cryomodule. The prototype cryomodule will be completed in 2004 and be installed for operation in CEBAF. Design changes enable the use of higher gradient cavities to achieve greater than 100 MV per cryomodule while not exceeding the budgeted cryogenic load of 300 W during steady-state operation.

Book Design  Fabrication  and Test of an SRF Cryomodule Prototype at Fermilab

Download or read book Design Fabrication and Test of an SRF Cryomodule Prototype at Fermilab written by A. Rowe and published by . This book was released on 2006 with total page 7 pages. Available in PDF, EPUB and Kindle. Book excerpt: In support of the Charged Kaons at the Main Injector (CKM) experiment [1], an SRF cryomodule was designed, assembled, and tested at Fermilab. The cryomodule prototype consists of a single niobium 13-cell 3.9 GHz superconducting RF cavity installed in its horizontal cryostat. The prototype was simplified to hold an additional dummy cavity in place of a second 13-cell SRF cavity. Although this cryomodule was originally intended for beamline deflection in the CKM experiment, this first preliminary test aims to compliment existing vertical 3-cell 3.9 GHz SRF cavity testing and also to gain expertise in the field of SRF testing. The cryomodule's thermal and mechanical design is reported. The test process and instrumentation is described. The first operational cooldown with RF powering is discussed and some cryogenic results are given.

Book STANDARDIZATION OF CEBAF 12 GEV UPGRADE CAVITY TESTING

Download or read book STANDARDIZATION OF CEBAF 12 GEV UPGRADE CAVITY TESTING written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: CEBAF 12GeV upgrade project includes 80 new 7-cell cavities to form 10 cryomodules. Each cavity underwent RF qualification at 2.07K using a high power accelerating gradient test and an HOM survey in Jefferson Lab's Vertical Testing Area (VTA) before cavity string assembly. In order to ensure consistently high quality data, updated cavity testing procedures and analysis were implemented and used by a group of VTA operators. For high power tests, a cavity testing procedure was developed and used in conjunction with a LabVIEW program to collect the test data. Additionally while the cavity was at 2.07K, an HOM survey was performed using a network analyzer and a combination of Excel and Mathematica programs. Data analysis was standardized and an online logbook, Pansophy, was used for data storage and mining. The Pansophy system allowed test results to be easily summarized and searchable across all cavity tests. In this presentation, the CEBAF 12GeV upgrade cavity testing procedure, method for data analysis, and results reporting results will be discussed.

Book Testing of the New Tuner Design for the CEBAF 12 GeV Upgrade SRF Cavities

Download or read book Testing of the New Tuner Design for the CEBAF 12 GeV Upgrade SRF Cavities written by and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The new tuner design for the 12 GeV Upgrade SRF cavities consists of a coarse mechanical tuner and a fine piezoelectric tuner. The mechanism provides a 30:1 mechanical advantage, is pre-loaded at room temperature and tunes the cavities in tension only. All of the components are located in the insulating vacuum space and attached to the helium vessel, including the motor, harmonic drive and piezoelectric actuators. The requirements and detailed design are presented. Measurements of range and resolution of the coarse tuner are presented and discussed.

Book DIAGNOSIS  ANALYSIS  AND RESOLUTION OF THERMAL STABILITY ISSUES WITH HOM COUPLERS ON PROTOTYPE CEBAF SRF CAVITIES

Download or read book DIAGNOSIS ANALYSIS AND RESOLUTION OF THERMAL STABILITY ISSUES WITH HOM COUPLERS ON PROTOTYPE CEBAF SRF CAVITIES written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: During initial testing of the prototype cavities incorporated into the developmental cryomodule Renascence severe thermal stability issues were encountered during CW operation. Additional diagnostic instrumentation was added. This enabled identification of an unanticipated thermal impedance between the HOM coupler probe feedthrough assembly and the cavity beamtube. Subsequent detailed FE analysis successfully modeled the situation and indicated the need for alternate cooling path for the couplers on those cavities. HOM damping was measured to be adequate employing only two of the four HOM couplers. The two pickup probes on the couplers at the input power coupler side of each cavity were removed, the remaining HOM probe feedthroughs were heat stationed to two-phase helium supply piping, and a novel heat sink was added to station both the inner and outer conductors of the remaining HOM rf cables. The characterization measurements, analysis, modifications, and resulting performance are presented.

Book 12 GeV Upgrade Project   Cryomodule Production

Download or read book 12 GeV Upgrade Project Cryomodule Production written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Thomas Jefferson National Accelerator Facility (Jefferson Lab) is producing ten 100+MV SRF cryomodules (C100) as part of the CEBAF 12 GeV Upgrade Project. Once installed, these cryomodules will become part of an integrated accelerator system upgrade that will result in doubling the energy of the CEBAF machine from 6 to 12 GeV. This paper will present a complete overview of the C100 cryomodule production process. The C100 cryomodule was designed to have the major components procured from private industry and assembled together at Jefferson Lab. In addition to measuring the integrated component performance, the performance of the individual components is verified prior to being released for production and assembly into a cryomodule. Following a comprehensive cold acceptance test of all subsystems, the completed C100 cryomodules are installed and commissioned in the CEBAF machine in preparation of accelerator operations. This overview of the cryomodule production process will include all principal performance measurements, acceptance criterion and up to date status of current activities.

Book Performance of First C100 Cryomodules for the CEBAF 12 GeV Upgrade Project

Download or read book Performance of First C100 Cryomodules for the CEBAF 12 GeV Upgrade Project written by and published by . This book was released on 2012 with total page 3 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Thomas Jefferson National Accelerator Facility is currently engaged in the 12 GeV Upgrade Project. The goal of the project is a doubling of the available beam energy of CEBAF from 6 GeV to 12 GeV. This increase in beam energy will be due primarily to the construction and installation of ten "C100" cryomodules in the CEBAF linacs. The C100 cryomodules are designed to deliver an average 108 MV each from a string of eight seven-cell, electropolished superconducting RF cavities operating at an average accelerating gradient of 19.2 MV/m. The new cryomodules fit in the same available linac space as the original CEBAF 20 MV cryomodules. Cryomodule production started in September 2010. Initial acceptance testing started in June 2011. The first two C100 cryomodules were installed and tested from August 2011 through October 2011, and successfully operated during the last period of the CEBAF 6 GeV era, which ended in May 2012. This paper will present the results of acceptance testing and commissioning of the C100 style cryomodules to date.

Book Commissioning and Operational Experience With an Intermediate Upgrade Cryomodule for the CEBAF 12 GeV Upgrade

Download or read book Commissioning and Operational Experience With an Intermediate Upgrade Cryomodule for the CEBAF 12 GeV Upgrade written by G. Davis and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Three cryomodules have been designed and built as intermediate prototypes for the CEBAF 12 GeV upgrade. This paper will discuss the commissioning and operational experience with the second of these cryomodules, which was installed and commissioned in the Jefferson Lab 10 kW Free Electron Laser Facility. Within the cryomodule are eight 7-cell, 1497 MHz cavities. It was designed to accelerate 1 mA of beam in excess of 70 MV and to have the same footprint as a standard CEBAF cryomodule. The cryomodule was installed in parallel with the FEL beam line in the spring of 2004 and characterized simultaneous with beam delivery. It was installed in the beam line in the early summer of 2004 and has since been operated as part of an energy recovered linac with 5 mA of beam current and 75 MV accelerating gradient for extended periods of time. Additionally, it was operated at 1 mA of beam current and 80 MV of accelerating gradient for several hours without a trip. In the latter operating mode the beam current was limited by the injector setup.

Book Overview of CEBAF Operations and SRF related Activities at Jefferson Lab

Download or read book Overview of CEBAF Operations and SRF related Activities at Jefferson Lab written by and published by . This book was released on 1999 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Jefferson Lab nuclear physics accelerator, CEBAF, continues to reliably deliver polarized CW electron beams with energy in the range of 1--5.5 GeV. The 330 installed 1,500 MHz SRF cavity systems perform solidly, contributing a small fraction of the machine downtime. The 5-pass energy capability has been pushed to near 6 GeV by application of in situ helium processing to almost all of the cavities. New operational tools have been developed and deployed which allow the operators to quickly reconfigure the linacs for optimal performance under various energy and beamloading conditions. Plans are being developed for upgrading CEBAF to 12 GeV. This requires a new cryomodule design and use of 5.5 recirculations for the top energy. Subsystem development is underway on a 7-cell cavity, new zero-backlash tuner, improved magnetic shielding, and an arc-free waveguide rf feed, as well as a new cryomodule mechanical system. Significant facility changes have been made in preparation for this work. A new rf control system will also be required. In addition to the successful nuclear physics program, the JLab FEL produced a world-record 1.7 kW CW in the infrared. An upgrade program is ready to begin. Significant efforts have also been directed in support of APT and RIA, as well as collaborations related to cavity fabrication and processing techniques.

Book Recent Progress on High Current SRF Cavities at Jlab

Download or read book Recent Progress on High Current SRF Cavities at Jlab written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: JLab has designed and fabricated several prototype SRF cavities with cell shapes optimized for high current beams and with strong damping of unwanted higher order modes. We report on the latest test results of these cavities and on developments of concepts for new variants optimized for particular applications such as light sources and high-power proton accelerators, including betas less than one. We also report on progress towards a first beam test of this design in the recirculation loop of the JLab ERL based FEL. With growing interest worldwide in applications of SRF for high-average power electron and hadron machines, a practical test of these concepts is highly desirable. We plan to package two prototype cavities in a de-mountable cryomodule for temporary installation into the JLab FEL for testing with RF and beam. This will allow verification of all critical design and operational parameters paving the way to a full-scale prototype cryomodule.