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Book Extended Finite Element Predictions for Three Dimensional Modeling of Fatigue Crack Growth in Cold worked Holes

Download or read book Extended Finite Element Predictions for Three Dimensional Modeling of Fatigue Crack Growth in Cold worked Holes written by Mohammad Salman Yasin and published by . This book was released on 2020 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Cold working has been widely used for enhancing the fatigue life of open holes. The process imparts compressive residual stresses around the hole which slows down the progression of crack under cyclic loading conditions. In the present study, fatigue crack growth in open holes in R260 grade steel, a typical railroad material, has been analyzed using the Extended Finite Element Method (XFEM). Along with the experimental studies, numerical simulation emerges as a powerful tool to predict the fatigue crack growth in rail steel and may deliver important insights to consider more situations by saving time and cost. XFEM modifies the standard displacement-based approximation by adding enrichment functions in the crack region. The investigation explored the capability of the XFEM, for a plate containing plain hole (baseline), pad coined, or split-sleeve cold-worked hole using the commercial finite element package, Abaqus, as a means of fatigue crack growth under constant amplitude loading. The effect of residual stress redistribution has been added to the numerical model to accurately predict the crack evolution. Stress Intensity Factors (SIF) are obtained from the XFEM calculations and the crack growth is estimated until the SIF reaches the fracture toughness of the modeled coupon material. The obtained simulation results are in good agreement with the fatigue experimental results in terms of the fatigue crack growth rates for plain hole (baseline), pad coined, or split-sleeve cold-worked holes. Results from the performed analysis show that cold working of an open hole increases the fatigue life when compared to the one without residual stresses due to the delay of crack initiation and propagation. The results also indicated fatigue life increase almost by a factor of three during crack propagation due to split-sleeve cold expansion in correlation to the baseline and pad coined sample.

Book Extended Finite Element Method for Crack Propagation

Download or read book Extended Finite Element Method for Crack Propagation written by Sylvie Pommier and published by John Wiley & Sons. This book was released on 2013-03-04 with total page 271 pages. Available in PDF, EPUB and Kindle. Book excerpt: Novel techniques for modeling 3D cracks and their evolution in solids are presented. Cracks are modeled in terms of signed distance functions (level sets). Stress, strain and displacement field are determined using the extended finite elements method (X-FEM). Non-linear constitutive behavior for the crack tip region are developed within this framework to account for non-linear effect in crack propagation. Applications for static or dynamics case are provided.

Book Scientific and Technical Aerospace Reports

Download or read book Scientific and Technical Aerospace Reports written by and published by . This book was released on 1976 with total page 984 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Scientific and Technical Aerospace Reports

Download or read book Scientific and Technical Aerospace Reports written by and published by . This book was released on 1989 with total page 1148 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Predicting Fatigue Crack Growth in the Residual Stress Field of a Cold Worked Hole

Download or read book Predicting Fatigue Crack Growth in the Residual Stress Field of a Cold Worked Hole written by MT. Kokaly and published by . This book was released on 2005 with total page 13 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cold working of holes generates compressive residual stresses resulting in a significant fatigue life improvement over a non-cold worked hole. Current fatigue life prediction methods for cold worked holes are based on two-dimensional (2-D) linear superposition of stress intensity factor, K, solutions of the non-cold worked hole and the residual stresses. Such predictions have shown various levels of agreement with the overall fatigue life and have generally underpredicted the crack growth over the majority of life. An inverse process was used to generate K solutions for the residual stresses of two experimental data sets using AFGROW and the crack growth data from the experiments. The inverse K solutions were inconsistent with the residual stress distribution indicating that it contained mechanisms or features not inherent to the 2-D weight function method. The predicted fatigue life was found to be very sensitive to a ± 1% variance in the inversely generated K solution. This sensitivity of the K method is a very important issue that must be addressed in the future. A 2-D FEA model indicated that the crack remained completely closed over a range of crack lengths despite experimental crack growth indicating that the model was not an accurate physical representation of the real crack. The results of this study combined with the significantly faster crack growth observed on the side of the hole corresponding to the entry side of the mandrel and the through thickness residual hoop stress variation show that the current methodology based on a 2-D assumptions is inadequate in predicting the fatigue crack growth from cold worked holes for the range of specimen thicknesses in this study. It is suggested that further research focus on incorporating the through thickness stress variance in a solution that predicts crack growth both in the radial and through thickness directions to capture the peculiar crack growth associated with cold working.

Book FY     US Air Force Plan for Defense Research Sciences

Download or read book FY US Air Force Plan for Defense Research Sciences written by and published by . This book was released on 1985 with total page 252 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Predicting Fatigue Crack Growth in the Residual Stress Field of a Cold Worked Hole

Download or read book Predicting Fatigue Crack Growth in the Residual Stress Field of a Cold Worked Hole written by Jude H. Restis and published by . This book was released on 2007 with total page 13 pages. Available in PDF, EPUB and Kindle. Book excerpt: Cold working of holes generates compressive residual stresses resulting in a significant fatigue life improvement over a non-cold worked hole. Current fatigue life prediction methods for cold worked holes are based on two-dimensional (2-D) linear superposition of stress intensity factor, K, solutions of the non-cold worked hole and the residual stresses. Such predictions have shown various levels of agreement with the overall fatigue life and have generally underpredicted the crack growth over the majority of life. An inverse process was used to generate K solutions for the residual stresses of two experimental data sets using AFGROW and the crack growth data from the experiments. The inverse K solutions were inconsistent with the residual stress distribution indicating that it contained mechanisms or features not inherent to the 2-D weight function method. The predicted fatigue life was found to be very sensitive to a ± 1 % variance in the inversely generated K solution. This sensitivity of the K method is a very important issue that must be addressed in the future. A 2-D FEA model indicated that the crack remained completely closed over a range of crack lengths despite experimental crack growth indicating that the model was not an accurate physical representation of the real crack. The results of this study combined with the significantly faster crack growth observed on the side of the hole corresponding to the entry side of the mandrel and the through thickness residual hoop stress variation show that the current methodology based on a 2-D assumptions is inadequate in predicting the fatigue crack growth from cold worked holes for the range of specimen thicknesses in this study. It is suggested that further research focus on incorporating the through thickness stress variance in a solution that predicts crack growth both in the radial and through thickness directions to capture the peculiar crack growth associated with cold working.

Book Advanced Three dimensional Simulations and Cohesive Modeling of Fatigue Crack Growth

Download or read book Advanced Three dimensional Simulations and Cohesive Modeling of Fatigue Crack Growth written by Ani Ural and published by . This book was released on 2004 with total page 344 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Investigation of Cohesive Zone Models for Three Dimensional Fatigue Crack Propagation in Engineering Metals

Download or read book Investigation of Cohesive Zone Models for Three Dimensional Fatigue Crack Propagation in Engineering Metals written by Xiao Li and published by Cuvillier Verlag. This book was released on 2017-09-12 with total page 140 pages. Available in PDF, EPUB and Kindle. Book excerpt: With the development of technology, damage tolerance design becomes compulsory and fatigue crack propagation life is a necessary design case, e.g. in aerospace industry. For low cycle fatigue problems, the failure process is generally ductile which cannot be described by the known Paris' law properly. Predicting elastoplastic fatigue crack growth life remains one of the most challenging problems in fracture mechanics. Cohesive zone modeling provides an alternative way to predict crack growth in ductile materials under elastoplastic loading conditions. The investigations of constraint effects have confirmed that cracking depends on the applied load intensity and the load configuration. Present dissertation concerns the constraint effect on the cohesive zone model and the application of the cohesive zone model for three-dimensional low cycle fatigue crack growth predictions. - A new stress-triaxiality-dependent cohesive zone model is proposed to describe 3D elastoplastic fracture process. - A new cyclic cohesive zone model is proposed to describe the fatigue crack growth with both low and high growth rates. - A new stress-triaxiality-dependent cyclic cohesive zone model is proposed and the stress-state affects both the cohesive law and the damage evolution equation.

Book Aeronautical Engineering

Download or read book Aeronautical Engineering written by and published by . This book was released on 1991 with total page 538 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Book Residual Stress Effects on Fatigue and Fracture Testing and Incorporation of Results Into Design

Download or read book Residual Stress Effects on Fatigue and Fracture Testing and Incorporation of Results Into Design written by Michael R. Mitchell and published by ASTM International. This book was released on 2007 with total page 164 pages. Available in PDF, EPUB and Kindle. Book excerpt: "Eleven peer-reviewed papers, written by experts in their field, provide an understanding of residual stresses, fatigue crack growth, fatigue lifetime predictions, and their effect on structural integrity. Residual stresses can be present due to processing and manufacturing of materials and structures, so it is imperative to understand how and why they can influence the test data that we used in structural design methodologies. Residual stresses may also be intentionally engineered into structures in attempts to improve fatigue life, and it is equally important that designers understand how to account for these potential effects on fatigue life."--Publisher's website.

Book Metals Abstracts

Download or read book Metals Abstracts written by and published by . This book was released on 1998 with total page 1076 pages. Available in PDF, EPUB and Kindle. Book excerpt: