Download or read book Experimental Investigation of Ti 6Al 4V Microstructure and Mechanical Properties After Laser Powder Bed Fusion LPBF Manufacturing and Post processing written by Naeem N. Mohamed Eshawish and published by . This book was released on 2023 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: This note is part of Quality testing.
Download or read book Recommended Values of Thermophysical Properties for Selected Commercial Alloys written by K. C. Mills and published by Woodhead Publishing. This book was released on 2002 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt:
Download or read book LASER POWDER BED FUSION OF Ti 6Al 2Sn 4Zr 2Mo 0 08Si Ti 6242 ALLOY PROCESS MICROSTRUCTURE PROPERTIES RELATIONSHIP written by Harish Chandra Kaushik and published by . This book was released on 2024 with total page 0 pages. Available in PDF, EPUB and Kindle. Book excerpt: The current work is focused on Laser-powder bed fusion (L-PBF) of Ti-6Al-2Sn-4Zr-2Mo-0.08Si (Ti-6242) which is a near-Îł titanium alloy used for high-temperature applications. The fabrication of Ti-6242 is common using conventional techniques such as casting, forging, and powder metallurgy whereas the L-PBF of Ti-6242 is comparatively new. This offers the opportunity to develop the process-microstructure-property relationship of Ti-6242 fabricated through L-PBF. This includes tasks like 3D printing of Ti-6242 followed by the study of mechanical properties and the governing microstructures of as-built (AB) and after post-processing (heat treatment in this case). In the current study, the 3D printing of Ti-6242 was done by varying the volumetric energy density (E_v) from 41.67 to 66.67 J/mm3 by changing the scanning speeds. The variation in E_v results in variation in mechanical properties. Both the microstructure and defect analysis are performed. The defect characteristics are changed from keyhole to lack of fusion by varying the E_v from high to low whereas the microstructural characteristics are almost consistent. This concluded that the changes in mechanical properties of laser-powder bed fused Ti-6242 (L-PBF-Ti-6242) are defect-driven rather than microstructure-driven in the AB condition. The sample fabricated with process parameters offering the best combination of strength and ductility is selected for further studies. The systematic study of L-PBF-Ti-6242 is further proceeded by investigating the kinetics of Îł to Îø phase transformation using differential scanning calorimetry (DSC). Both non-isothermal and isothermal kinetics models are developed using the DSC results and employing the Johnson-Mehl-Avrami-Kolmogorov equation. As the AB microstructure of L-PBF-Ti-6242 consists of Îł0́9 martensite which is a brittle constituent it shows high strength and low ductility. To achieve the strength-ductility synergy, the modeled Îł to Îø phase transformation kinetics is used to design and develop two-step (solutionizing and aging) post-process heat treatment with an emphasis on preserving the unique, ultrafine, and hierarchical microstructure. The solutionized microstructure, 900℗ʻC for 10 minutes (S), has Îł/Îł0́9 and Îø phases with different dislocation densities. This condition results in the lowest strength and highest ductility, governed by the presence of the bcc phase (Îø), and high mean effective slip length in the Îł/Îł0́9 phase. The aging process, 300℗ʻC for 48 hours following the solutionizing step (STA) results in changes in dislocation substructure in the Îł/Îł0́9 phase which leads to an increase in strength, controlled by a reduction in mean effective slip length. The formulated two-step heat treatment leads to the best strength-ductility synergy in this study. The high-temperature mechanical property of L-PBF-Ti-6242 was investigated for AB, S, and STA conditions. In the AB condition, the LPBF-Ti-6242 shows superior strength at high temperatures in comparison with Ti-6Al-4V. In the case of L-PBF-Ti-6242, although the STA shows superior strength at room temperature, both S and STA exhibit almost similar strength at high temperatures. It is proposed that the developed heat treatment recipe attained a better combination of strength and ductility at room as well as high temperature. This justified the importance of the study of phase transformation kinetics to develop the heat treatment recipe for titanium alloys newly fabricated through L-PBF.
Download or read book The Science and Technology of 3D Printing written by Tuhin Mukherjee and published by Mdpi AG. This book was released on 2021-12-20 with total page 216 pages. Available in PDF, EPUB and Kindle. Book excerpt: Three-dimensional printing, or additive manufacturing, is an emerging manufacturing process. Research and development are being performed worldwide to provide a better understanding of the science and technology of 3D printing to make high-quality parts in a cost-effective and time-efficient manner. This book includes contemporary, unique, and impactful research on 3D printing from leading organizations worldwide.
Download or read book Fundamentals of Laser Powder Bed Fusion of Metals written by Igor Yadroitsev and published by Elsevier. This book was released on 2021-05-23 with total page 678 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser powder bed fusion of metals is a technology that makes use of a laser beam to selectively melt metal powder layer-by-layer in order to fabricate complex geometries in high performance materials. The technology is currently transforming aerospace and biomedical manufacturing and its adoption is widening into other industries as well, including automotive, energy, and traditional manufacturing. With an increase in design freedom brought to bear by additive manufacturing, new opportunities are emerging for designs not possible previously and in material systems that now provide sufficient performance to be qualified in end-use mission-critical applications. After decades of research and development, laser powder bed fusion is now enabling a new era of digitally driven manufacturing. Fundamentals of Laser Powder Bed Fusion of Metals will provide the fundamental principles in a broad range of topics relating to metal laser powder bed fusion. The target audience includes new users, focusing on graduate and undergraduate students; however, this book can also serve as a reference for experienced users as well, including senior researchers and engineers in industry. The current best practices are discussed in detail, as well as the limitations, challenges, and potential research and commercial opportunities moving forward. - Presents laser powder bed fusion fundamentals, as well as their inherent challenges - Provides an up-to-date summary of this advancing technology and its potential - Provides a comprehensive textbook for universities, as well as a reference for industry - Acts as quick-reference guide
Download or read book Additive Manufacturing of Titanium Alloys written by Bhaskar Dutta and published by Butterworth-Heinemann. This book was released on 2016-06-17 with total page 96 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. - Includes coverage of the fundamentals of microstructural evolution in titanium alloys - Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) - Looks at the future of Titanium Additive Manufacturing - Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)
Download or read book Titanium and Titanium Alloys written by Christoph Leyens and published by John Wiley & Sons. This book was released on 2006-03-06 with total page 532 pages. Available in PDF, EPUB and Kindle. Book excerpt: This handbook is an excellent reference for materials scientists and engineers needing to gain more knowledge about these engineering materials. Following introductory chapters on the fundamental materials properties of titanium, readers will find comprehensive descriptions of the development, processing and properties of modern titanium alloys. There then follows detailed discussion of the applications of titanium and its alloys in aerospace, medicine, energy and automotive technology.
Download or read book Metal Additive Manufacturing written by Dyuti Sarker and published by John Wiley & Sons. This book was released on 2021-10-26 with total page 624 pages. Available in PDF, EPUB and Kindle. Book excerpt: METAL ADDITIVE MANUFACTURING A comprehensive review of additive manufacturing processes for metallic structures Additive Manufacturing (AM)—also commonly referred to as 3D printing—builds three-dimensional objects by adding materials layer by layer. Recent years have seen unprecedented investment in additive manufacturing research and development by governments and corporations worldwide. This technology has the potential to replace many conventional manufacturing processes, enable the development of new industry practices, and transform the entire manufacturing enterprise. Metal Additive Manufacturing provides an up-to-date review of all essential physics of metal additive manufacturing techniques with emphasis on both laser-based and non-laser-based additive manufacturing processes. This comprehensive volume covers fundamental processes and equipment, governing physics and modelling, design and topology optimization, and more. The text adresses introductory, intermediate, and advanced topics ranging from basic additive manufacturing process classification to practical and material design aspects of additive manufacturability. Written by a panel of expert authors in the field, this authoritative resource: Provides a thorough analysis of AM processes and their theoretical foundations Explains the classification, advantages, and applications of AM processes Describes the equipment required for different AM processes for metallic structures, including laser technologies, positioning devices, feeder and spreader mechanisms, and CAD software Discusses the opportunities, challenges, and current and emerging trends within the field Covers practical considerations, including design for AM, safety, quality assurance, automation, and real-time control of AM processes Includes illustrative cases studies and numerous figures and tables Featuring material drawn from the lead author’s research and professional experience on laser additive manufacturing, Metal Additive Manufacturing is an important source for manufacturing professionals, research and development engineers in the additive industry, and students and researchers involved in mechanical, mechatronics, automatic control, and materials engineering and science.
Download or read book Laser Additive Manufacturing of High Performance Materials written by Dongdong Gu and published by Springer. This book was released on 2015-04-21 with total page 322 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book entitled “Laser Additive Manufacturing of High-Performance Materials” covers the specific aspects of laser additive manufacturing of high-performance new materials components based on an unconventional materials incremental manufacturing philosophy, in terms of materials design and preparation, process control and optimization and theories of physical and chemical metallurgy. This book describes the capabilities and characteristics of the development of new metallic materials components by laser additive manufacturing process, including nanostructured materials, in situ composite materials, particle reinforced metal matrix composites, etc. The topics presented in this book, similar as laser additive manufacturing technology itself, show a significant interdisciplinary feature, integrating laser technology, materials science, metallurgical engineering and mechanical engineering. This is a book for researchers, students, practicing engineers and manufacturing industry professionals interested in laser additive manufacturing and laser materials processing. Dongdong Gu is a Professor at College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics (NUAA), PR China.
Download or read book Mechanical Behavior Assessment of Ti 6Al 4V Alloy Produced by Laser Powder Bed Fusion written by Asif Mahmud and published by . This book was released on 2020 with total page 74 pages. Available in PDF, EPUB and Kindle. Book excerpt: The present work correlates quasi-static, tensile mechanical properties of additively manufactured Ti-6Al-4V (Grade 23) alloy to the phase constituents, microstructure and fracture surface characteristics that changed with post-heat treatment of stress relief (670 °C for 5h) and hot isostatic pressing (HIP with 100MPa at 920 °C for 2h). Ti-6Al-4V alloy tensile specimens in both the horizontal (i.e., X and Y) and vertical (Z) directions were produced by laser powder bed fusion (LPBF) technique. Mechanical properties were determined using quasi-static, tensile testing for both the as-stress-relieved (ASR) and HIP specimens. For the ASR and HIP samples built in X, Y and Z directions, density by Archimedes principle and image analysis, phase constituents by X-ray diffraction and Rietveld technique, microstructure and fracture surface by optical and electron microscopy, and microhardness by Vickers were examined. Higher yield strength (1141 MPa), higher tensile strength (1190 MPa), but lower elongation at fracture (6.9 %) along with a mechanical anisotropy were observed for ASR samples. After HIP, an isotropic mechanical behavior was observed with a slight reduction in yield strength (928 MPa) and tensile strength (1003 MPa), but with a significant improvement in elongation at fracture (16.1%). These properties satisfy the industry specification. Phase constituents of acicular [alpha]' phase in ASR and lamellar [alpha] + [beta] phases in HIP samples were consistently observed to substantiate the reduction in strength, but the anisotropic variation in elongation at fracture observed for the ASR samples was related to the presence of "lack-of-fusion" flaws.
Download or read book Aluminum Alloys Contemporary Research and Applications written by A. K. Vasudevan and published by Elsevier. This book was released on 2012-12-02 with total page 727 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book discusses the structure and properties of the current and potential aluminum alloys in terms of their structure (and structural transformations by new processing methods) and the relationship between structure and mechanical and other properties. The alternative materials that challenge aluminum are considered as well, since the challenge of new competitive materials is a strong influence on innovation. The book bridges the gap between current scientific understanding and engineering practice. It is an up-to-date reference that will be of use to researchers and advanced students in metallurgy and materials engineering.
Download or read book Characterisation of Areal Surface Texture written by Richard Leach and published by Springer Science & Business Media. This book was released on 2013-04-03 with total page 355 pages. Available in PDF, EPUB and Kindle. Book excerpt: The function of a component part can be profoundly affected by its surface topography. There are many examples in nature of surfaces that have a well-controlled topography to affect their function. Examples include the hydrophobic effect of the lotus leaf, the reduction of fluid drag due to the riblet structure of shark skin, the directional adhesion of the gecko foot and the angular sensitivity of the multi-faceted fly eye. Surface structuring is also being used extensively in modern manufacturing. In this way many properties can be altered, for example optical, tribological, biological and fluidic. Previously, single line (profile) measurements were adequate to control manufacture of surfaces, but as the need to control the functionality of surfaces increases, there is a growing need for three-dimensional (areal) measurement and characterisation techniques. For this reason there has been considerable research, development and standardisation of areal techniques. This book will present the areal framework that is being adopted by the international community. Whereas previous books have concentrated on the measurement aspects, this book concentrates on the characterisation techniques, i.e. how to interpret the measurement data to give the appropriate (functional) information for a given task. The first part of the book presents the characterisation methods and the second part case studies that highlight the use of areal methods in a broad range of subject areas - from automobile manufacture to archaeology. Contents Introduction to Surface Topography The Areal Field Parameters The Areal Feature Parameters Areal Filtering Methods Areal Form Removal Areal Fractal Methods Choosing the Appropriate Parameter Characterisation of Individual Areal Features Multi-Scale Signature of Surface Topography Correlation of Areal Surface Texture Parameters to Solar Cell Efficiency Characterisation of Cylinder Liner Honing Textures for Production Control Characterisation of the Mechanical Bond Strength for Copper on Glass Plating Applications Inspection of Laser Structured Cams and Conrods Road Surfaces
Download or read book Titanium Powder Metallurgy written by Ma Qian and published by Butterworth-Heinemann. This book was released on 2015-02-10 with total page 649 pages. Available in PDF, EPUB and Kindle. Book excerpt: Titanium Powder Metallurgy contains the most comprehensive and authoritative information for, and understanding of, all key issues of titanium powder metallurgy (Ti PM). It summarizes the past, reviews the present and discusses the future of the science and technology of Ti PM while providing the world titanium community with a unique and comprehensive book covering all important aspects of titanium powder metallurgy, including powder production, powder processing, green shape formation, consolidation, property evaluation, current industrial applications and future developments. It documents the fundamental understanding and technological developments achieved since 1937 and demonstrates why powder metallurgy now offers a cost-effective approach to the near net or net shape fabrication of titanium, titanium alloys and titanium metal matrix composites for a wide variety of industrial applications. - Provides a comprehensive and in-depth treatment of the science, technology and industrial practice of titanium powder metallurgy - Each chapter is delivered by the most knowledgeable expert on the topic, half from industry and half from academia, including several pioneers in the field, representing our current knowledge base of Ti PM. - Includes a critical review of the current key fundamental and technical issues of Ti PM. - Fills a critical knowledge gap in powder metal science and engineering and in the manufacture of titanium metal and alloys
Download or read book Titanium Alloys written by W Sha and published by Elsevier. This book was released on 2009-04-29 with total page 588 pages. Available in PDF, EPUB and Kindle. Book excerpt: Given their growing importance in the aerospace, automotive, sports and medical sectors, modelling the microstructure and properties of titanium and its alloys is a vital part of research into the development of new applications. This is the first time a book has been dedicated to modelling techniques for titanium.Part one discusses experimental techniques such as microscopy, synchrotron radiation X-ray diffraction and differential scanning calorimetry. Part two reviews physical modelling methods including thermodynamic modelling, the Johnson-Mehl-Avrami method, finite element modelling, the phase-field method, the cellular automata method, crystallographic and fracture behaviour of titanium aluminide and atomistic simulations of interfaces and dislocations relevant to TiAl. Part three covers neural network models and Part four examines surface engineering products. These include surface nitriding: phase composition, microstructure, mechanical properties, morphology and corrosion; nitriding: modelling of hardness profiles and kinetics; and aluminising: fabrication of Ti coatings by mechanical alloying.With its distinguished authors, Titanium alloys: Modelling of microstructure, properties and applications is a standard reference for industry and researchers concerned with titanium modelling, as well as users of titanium, titanium alloys and titanium aluminide in the aerospace, automotive, sports and medical implant sectors. - Comprehensively assesses modelling techniques for titanium, including experimental techniques such as microscopy and differential scanning calorimetry - Reviews physical modelling methods including thermodynamic modelling and finite element modelling - Examines surface engineering products with specific chapters focused on surface nitriding and aluminising
Download or read book Recrystallization and Related Annealing Phenomena written by F.J. Humphreys and published by Elsevier. This book was released on 2012-12-02 with total page 520 pages. Available in PDF, EPUB and Kindle. Book excerpt: The annealing of deformed materials is of both technological importance and scientific interest. The phenomena have been most widely studied in metals, although they occur in all crystalline materials such as the natural deformation of rocks and the processing of technical ceramics. Research is mainly driven by the requirements of industry, and where appropriate, the book discusses the extent to which we are able to formulate quantitative, physically-based models which can be applied to metal-forming processes.The subjects treated in this book are all active research areas, and form a major part of at least four regular international conference series. However, there have only been two monographs published in recent times on the subject of recrystallization, the latest nearly 20 years ago. Since that time, considerable advances have been made, both in our understanding of the subject and in the techniques available to the researcher.The book covers recovery, recrystallization and grain growth in depth including specific chapters on ordered materials, two-phase alloys, annealing textures and annealing during and after hot working. Also contained are treatments of the deformed state and the structure and mobility of grain boundaries, technologically important examples and a chapter on computer simulation and modelling. The book provides a scientific treatment of the subject for researchers or students in Materials Science, Metallurgy and related disciplines, who require a more detailed coverage than is found in textbooks on physical metallurgy, and a more coherent treatment than will be found in the many conference proceedings and review articles.
Download or read book Superalloys 2012 written by Eric S. Huron and published by John Wiley & Sons. This book was released on 2012-10-02 with total page 952 pages. Available in PDF, EPUB and Kindle. Book excerpt: A superalloy, or high-performance alloy, is an alloy that exhibits excellent mechanical strength at high temperatures. Superalloy development has been driven primarily by the aerospace and power industries. This compilation of papers from the Twelfth International Symposium on Superalloys, held from September 9-13, 2012, offers the most recent technical information on this class of materials.
Download or read book Titanium written by Gerd Lütjering and published by Springer Science & Business Media. This book was released on 2013-06-29 with total page 385 pages. Available in PDF, EPUB and Kindle. Book excerpt: The authors were motivated to prepare this book by the absence of any recent comprehensive book on titanium. The intent of this book is to provide a modern compendium that addresses both the phyical metallurgy as well as the applications of titanium. Until now the only book on this subject is that by Zwicker which was written in German and published almost 30 years ago. Chapter 1 is an introduction to the subject including some historical aspects of titanium. Chapter 2 is a s- mary of the Fundamental Aspects of Titanium, Chapter 3 is a summary of the Technological Aspects of Titanium and Chapters 4 through 9 address the specifics of the various classes of titanium ranging from CP Titanium to Titanium Matrix Composites. Finally, Chapter 10 covers “special” properties and applications of titanium. Our intent has been to address the subject conceptually rather than provide quantities of data of the sort that would be found in a Handbook. It is our intent that this book is useful for materials scientists and engineers interested in using titanium and for students either as a sourcebook or as a textbook. We have - tempted to include a representative set of references which provide additional detail for readers interested in specific aspects of titanium. Because of the re- tively recent growth of the technological importance of titanium, there is a vo- minous literature on titanium. While our references span this literature it has proven impossible to mention every contribution.
