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Book Energy Efficiency Improvement and Cost Saving Opportunities for the U S  Iron and Steel Industry An ENERGY STAR R  Guide for Energy and Plant Managers

Download or read book Energy Efficiency Improvement and Cost Saving Opportunities for the U S Iron and Steel Industry An ENERGY STAR R Guide for Energy and Plant Managers written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Energy is an important cost factor in the U.S iron and steel industry. Energy efficiency improvement is an important way to reduce these costs and to increase predictable earnings, especially in times of high energy price volatility. There are a variety of opportunities available at individual plants in the U.S. iron and steel industry to reduce energy consumption in a cost-effective manner. This Energy Guide discusses energy efficiency practices and energy-efficient technologies that can be implemented at the component, process, facility, and organizational levels. A discussion of the structure, production trends, energy consumption, and greenhouse gas emissions of the iron and steel industry is provided along with a description of the major process technologies used within the industry. Next, a wide variety of energy efficiency measures are described. Many measure descriptions include expected savings in energy and energy-related costs, based on case study data from real-world applications in the steel and related industries worldwide. Typical measure payback periods and references to further information in the technical literature are also provided, when available. The information in this Energy Guide is intended to help energy and plant managers in the U.S. iron and steel industry reduce energy consumption and greenhouse gas emissions in a cost-effective manner while maintaining the quality of products manufactured. Further research on the economics of all measures?and on their applicability to different production practices?is needed to assess their cost effectiveness at individual plants.

Book Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in the Iron and Steel Industry in China

Download or read book Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in the Iron and Steel Industry in China written by and published by . This book was released on 2012 with total page 38 pages. Available in PDF, EPUB and Kindle. Book excerpt: China's annual crude steel production in 2010 was 638.7 Mt accounting for nearly half of the world's annual crude steel production in the same year. Around 461 TWh of electricity and 14,872 PJ of fuel were consumed to produce this quantity of steel in 2010. We identified and analyzed 23 energy efficiency technologies and measures applicable to the processes in the iron and steel industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model, the cumulative cost-effective electricity savings potential for the Chinese iron and steel industry for 2010-2030 is estimated to be 251 TWh, and the total technical electricity saving potential is 416 TWh. The CO2 emissions reduction associated with cost-effective electricity savings is 139 Mt CO2 and the CO2 emission reduction associated with technical electricity saving potential is 237 Mt CO2. The FCSC model for the iron and steel industry shows cumulative cost-effective fuel savings potential of 11,999 PJ, and the total technical fuel saving potential is 12,139. The CO2 emissions reduction associated with cost-effective and technical fuel savings is 1,191 Mt CO2 and 1,205 Mt CO2, respectively. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. The result of this study gives a comprehensive and easy to understand perspective to the Chinese iron and steel industry and policy makers about the energy efficiency potential and its associated cost.

Book Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in India s Iron and Steel Industry

Download or read book Assessment of Energy Efficiency Improvement and CO2 Emission Reduction Potentials in India s Iron and Steel Industry written by and published by . This book was released on 2012 with total page 33 pages. Available in PDF, EPUB and Kindle. Book excerpt: India's 2010 annual crude steel production was 68 Mt which accounted for nearly five percent of the world's annual steel production in the same year. In 2007, roughly 1600 PJ were consumed by India's iron and steel industry to produce 53 Mt of steel. We identified and analyzed 25 energy efficiency technologies and measures applicable to the processes in the Indian iron and steel industry. The Conservation Supply Curve (CSC) used in this study is an analytical tool that captures both the engineering and the economic perspectives of energy conservation. Using a bottom-up electricity CSC model and compared to an electricity price forecast the cumulative plant-level cost-effective electricity savings potential for the Indian iron and steel industry for 2010-2030 is estimated to be 66 TWh, and the cumulative plant-level technical electricity saving potential is only slightly greater than 66 TWh for the same period. The primary energy related CO2 emissions reduction associated with cost-effective electricity savings is 65 Mt CO2. Compared to a fuel price forecast, an estimated cumulative cost-effective fuel savings potential of 768 PJ with associated CO2 emission reduction of 67 Mt CO2 during 2010-2030 is possible. In addition, a sensitivity analysis with respect to the discount rate used is conducted to assess the effect of changes in this parameter on the results. The result of this study gives a comprehensive and easy to understand perspective to the Indian iron and steel industry and policy makers about the energy efficiency potential and its associated cost.

Book Prospective Scenarios on Energy Efficiency and CO2 Emissions in the EU Iron   Steel Industry

Download or read book Prospective Scenarios on Energy Efficiency and CO2 Emissions in the EU Iron Steel Industry written by N. Pardo and published by . This book was released on 2012 with total page 47 pages. Available in PDF, EPUB and Kindle. Book excerpt: The present work analyzes on the basis of a detailed bottom-up model the role of technology and its diffusion on energy consumption and CO2 emissions at plant level in the EU-27 Iron & Steel industry. Main current processes of all plants and the cost-effectiveness of their retrofit with Best Available Technologies and Innovative Technologies is analyzed up to 2030 The baseline scenario considers the demand for steel and prices of fuels and resources evolve according to the projection of Primes. Two alternative scenarios vary linearly several times by 2030 some of the main drives of technology change, such us the cost of CO2 allowances, fuels and price of the resources. The reduction ranges for the specific CO2 emissions varies between 14% and 21%. The range for the variation in specific energy consumption goes from 7 to 11%. The higher values rely on the successful market roll-out by 2020 of some key innovative technologies, underlining the importance of the successful conclusion of the research ongoing in those technologies. In the recycling route the results indicate potential improvements between 2010 and 2030 in the specific energy consumption and specific CO2 emissions of about 6% and 11%, respectively.

Book Prospective Scenarios on Energy Efficiency and CO2 Emissions in the EU Iron   Steel Industry

Download or read book Prospective Scenarios on Energy Efficiency and CO2 Emissions in the EU Iron Steel Industry written by and published by . This book was released on 2015 with total page 48 pages. Available in PDF, EPUB and Kindle. Book excerpt: The present work analyzes on the basis of a detailed bottom-up model the role of technology and its diffusion on energy consumption and CO2 emissions at plant level in the EU-27 Iron & Steel industry. Main current processes of all plants and the cost-effectiveness of their retrofit with Best Available Technologies and Innovative Technologies is analyzed up to 2030 The baseline scenario considers the demand for steel and prices of fuels and resources evolve according to the projection of Primes. Two alternative scenarios vary linearly several times by 2030 some of the main drives of technology change, such us the cost of CO2 allowances, fuels and price of the resources. The reduction ranges for the specific CO2 emissions varies between 14% and 21%. The range for the variation in specific energy consumption goes from 7 to 11%. The higher values rely on the successful market roll-out by 2020 of some key innovative technologies, underlining the importance of the successful conclusion of the research ongoing in those technologies. In the recycling route the results indicate potential improvements between 2010 and 2030 in the specific energy consumption and specific CO2 emissions of about 6% and 11%, respectively.

Book Prospective Scenarios on Energy Efficiency and CO2 Emissions in the EU Iron   Steel Industry

Download or read book Prospective Scenarios on Energy Efficiency and CO2 Emissions in the EU Iron Steel Industry written by K. Vatopoulos and published by . This book was released on 2012 with total page 47 pages. Available in PDF, EPUB and Kindle. Book excerpt: The present work analyzes on the basis of a detailed bottom-up model the role of technology and its diffusion on energy consumption and CO2 emissions at plant level in the EU-27 Iron & Steel industry. Main current processes of all plants and the cost-effectiveness of their retrofit with Best Available Technologies and Innovative Technologies is analyzed up to 2030 The baseline scenario considers the demand for steel and prices of fuels and resources evolve according to the projection of Primes. Two alternative scenarios vary linearly several times by 2030 some of the main drives of technology change, such us the cost of CO2 allowances, fuels and price of the resources. The reduction ranges for the specific CO2 emissions varies between 14% and 21%. The range for the variation in specific energy consumption goes from 7 to 11%. The higher values rely on the successful market roll-out by 2020 of some key innovative technologies, underlining the importance of the successful conclusion of the research ongoing in those technologies. In the recycling route the results indicate potential improvements between 2010 and 2030 in the specific energy consumption and specific CO2 emissions of about 6% and 11%, respectively.

Book Energy Technology 2011

Download or read book Energy Technology 2011 written by Neale R. Neelameggham and published by John Wiley & Sons. This book was released on 2011-03-08 with total page 293 pages. Available in PDF, EPUB and Kindle. Book excerpt: Approaches on carbon dioxide (CO2) emission reduction in metal production by improved energy efficiency in life cycle fuel use, reductions in carbonate-based flux/raw material usage, as well as finding thermodynamically feasible reactions leading to lower emissions. Energy saving techniques for extraction and processing of ferrous and nonferrous metals and other materials Capture, conservation, and use of heat generated from processing

Book Iron and Steel Technology Roadmap

Download or read book Iron and Steel Technology Roadmap written by and published by . This book was released on 2020 with total page 187 pages. Available in PDF, EPUB and Kindle. Book excerpt: Steel is vital to modern economies and so over the coming decades global demand for steel is expected to grow to meet rising social and economic welfare needs. Meeting this demand presents challenges for the iron and steel sector as it seeks to plot a more sustainable pathway while remaining competitive. The sector is currently responsible for about 8% of global final energy demand and 7% of energy sector CO2 emissions (including process emissions). However, through innovation, low-carbon technology deployment and resource efficiency, iron and steel producers have a major opportunity to reduce energy consumption and greenhouse gas emissions, develop more sustainable products and enhance their competitiveness. This report explores the technologies and strategies necessary for the iron and steel sector to pursue a pathway compatible with the IEA's broader vision of a more sustainable energy sector. Considering both the challenges and the opportunities, it analyses the key technologies and processes that would enable substantial CO2 emission reductions in the sector. It also assesses the potential for resource efficiency, including increased reuse, recycling and demand reduction. Realising this more sustainable trajectory will require co-ordinated efforts from key stakeholders, including steel producers, governments, financial partners and the research community. As such, the publication concludes with an outline of priority actions, policies and milestones for these stakeholders to accelerate progress towards zero emissions from the iron and steel sector.

Book Proceedings of the 2013 International Conference on Material Science and Environmental Engineering 2013

Download or read book Proceedings of the 2013 International Conference on Material Science and Environmental Engineering 2013 written by Dr. Qingzhou Xu and published by DEStech Publications, Inc. This book was released on 2013-09-05 with total page 584 pages. Available in PDF, EPUB and Kindle. Book excerpt: MSEE2013 will provide an excellent international academic forum for sharing knowledge and results in theory, methodology and applications on material science and environmental engineering. In the proceedings, you can learn much more knowledge about the newest research results on material science and advanced materials, material engineering and application, environment protection and sustainable development, and environmental science and engineering all around the world.

Book Development of Bottom up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector

Download or read book Development of Bottom up Representation of Industrial Energy Efficiency Technologies in Integrated Assessment Models for the Iron and Steel Sector written by and published by . This book was released on 2010 with total page 65 pages. Available in PDF, EPUB and Kindle. Book excerpt: Adoption of efficient end-use technologies is one of the key measures for reducing greenhouse gas (GHG) emissions. With the working of energy programs and policies on carbon regulation, how to effectively analyze and manage the costs associated with GHG reductions become extremely important for the industry and policy makers around the world. Energy-climate (EC) models are often used for analyzing the costs of reducing GHG emissions (e.g., carbon emission) for various emission-reduction measures, because an accurate estimation of these costs is critical for identifying and choosing optimal emission reduction measures, and for developing related policy options to accelerate market adoption and technology implementation. However, accuracies of assessing of GHG-emission reduction costs by taking into account the adoption of energy efficiency technologies will depend on how well these end-use technologies are represented in integrated assessment models (IAM) and other energy-climate models. In this report, we first conduct brief overview on different representations of end-use technologies (mitigation measures) in various energy-climate models, followed by problem statements, and a description of the basic concepts of quantifying the cost of conserved energy including integrating non-regrets options. A non-regrets option is defined as a GHG reduction option that is cost effective, without considering their additional benefits related to reducing GHG emissions. Based upon these, we develop information on costs of mitigation measures and technological change. These serve as the basis for collating the data on energy savings and costs for their future use in integrated assessment models. In addition to descriptions of the iron and steel making processes, and the mitigation measures identified in this study, the report includes tabulated databases on costs of measure implementation, energy savings, carbon-emission reduction, and lifetimes. The cost curve data on mitigation measures are available over time, which allows an estimation of technological change over a decade-long historical period. In particular, the report will describe new treatment of technological change in energy-climate modeling for this industry sector, i.e., assessing the changes in costs and energy-savings potentials via comparing 1994 and 2002 conservation supply curves. In this study, we compared the same set of mitigation measures for both 1994 and 2002 -- no additional mitigation measure for year 2002 was included due to unavailability of such data. Therefore, the estimated potentials in total energy savings and carbon reduction would most likely be more conservative for year 2002 in this study. Based upon the cost curves, the rate of change in the savings potential at a given cost can be evaluated and be used to estimate future rates of change that can be the input for energy-climate models. Through characterizing energy-efficiency technology costs and improvement potentials, we have developed and presented energy cost curves for energy efficiency measures applicable to the U.S. iron and steel industry for the years 1994 and 2002. The cost curves can change significantly under various scenarios: the baseline year, discount rate, energy intensity, production, industry structure (e.g., integrated versus secondary steel making and number of plants), efficiency (or mitigation) measures, share of iron and steel production to which the individual measures can be applied, and inclusion of other non-energy benefits. Inclusion of other non-energy benefits from implementing mitigation measures can reduce the costs of conserved energy significantly. In addition, costs of conserved energy (CCE) for individual mitigation measures increase with the increases in discount rates, resulting in a general increase in total cost of mitigation measures for implementation and operation with a higher discount rate. In 1994, integrated steel mills in the U.S. produced 55.

Book Real Time Optimization

Download or read book Real Time Optimization written by Dominique Bonvin and published by MDPI. This book was released on 2018-07-05 with total page 255 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book is a printed edition of the Special Issue "Real-Time Optimization" that was published in Processes

Book A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U S

Download or read book A Comparison of Iron and Steel Production Energy Use and Energy Intensity in China and the U S written by and published by . This book was released on 2011 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Production of iron and steel is an energy-intensive manufacturing process. In 2006, the iron and steel industry accounted for 13.6% and 1.4% of primary energy consumption in China and the U.S., respectively (U.S. DOE/EIA, 2010a; Zhang et al., 2010). The energy efficiency of steel production has a direct impact on overall energy consumption and related carbon dioxide (CO2) emissions. The goal of this study is to develop a methodology for making an accurate comparison of the energy intensity (energy use per unit of steel produced) of steel production. The methodology is applied to the steel industry in China and the U.S. The methodology addresses issues related to boundary definitions, conversion factors, and indicators in order to develop a common framework for comparing steel industry energy use. This study uses a bottom-up, physical-based method to compare the energy intensity of China and U.S. crude steel production in 2006. This year was chosen in order to maximize the availability of comparable steel-sector data. However, data published in China and the U.S. are not always consistent in terms of analytical scope, conversion factors, and information on adoption of energy-saving technologies. This study is primarily based on published annual data from the China Iron & Steel Association and National Bureau of Statistics in China and the Energy Information Agency in the U.S. This report found that the energy intensity of steel production is lower in the United States than China primarily due to structural differences in the steel industry in these two countries. In order to understand the differences in energy intensity of steel production in both countries, this report identified key determinants of sector energy use in both countries. Five determinants analyzed in this report include: share of electric arc furnaces in total steel production, sector penetration of energy-efficiency technologies, scale of production equipment, fuel shares in the iron and steel industry, and final steel product mix in both countries. The share of lower energy intensity electric arc furnace production in each country was a key determinant of total steel sector energy efficiency. Overall steel sector structure, in terms of average plant vintage and production capacity, is also an important variable though data were not available to quantify this in a scenario. The methodology developed in this report, along with the accompanying quantitative and qualitative analyses, provides a foundation for comparative international assessment of steel sector energy intensity.

Book Energy Efficiency and Conservation in Metal Industries

Download or read book Energy Efficiency and Conservation in Metal Industries written by Swapan Kumar Dutta and published by CRC Press. This book was released on 2022-07-19 with total page 160 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book provides a deep insight into the energy usage in the energy intensive metal industry and the methodology for efficiency assessment. Various methodologies for energy audits are described, along with concept-level analysis for minimum energy design. Apart from the technical and engineering analysis, the book also describes management aspects such as energy management systems and financial, environmental and social analysis leading to the development of a comprehensive plan for implementation of energy efficiency and conservation in industries. Barriers to investment in energy efficiency and conservation are discussed, based on review of global and Indian case studies. FEATURES: Details fundamental principles driving energy consumption in an industrial set-up backed with illustrative examples Explains various alternative methods for discovery of energy efficiency and conservation projects. Focusses on metal-producing and -processing facilities with an emphasis on environmental quality Supports maximum digitalization of energy audit assessment and report preparation processes Includes global case studies and tutorials at the end of the corresponding chapters This book is useful for researchers, professionals and graduate students in thermodynamics, manufacturing, thermal engineering, energy engineering, energy efficiency and energy processes, especially in the metal industry.