EBookClubs

Read Books & Download eBooks Full Online

EBookClubs

Read Books & Download eBooks Full Online

Book ELIMINATION OF THE CHARACTERIZATION OF DWPF POUR STREAM SAMPLE AND THE GLASS FABRICATION AND TESTING OF THE DWPF SLUDGE BATCH QUALIFICATION SAMPLE

Download or read book ELIMINATION OF THE CHARACTERIZATION OF DWPF POUR STREAM SAMPLE AND THE GLASS FABRICATION AND TESTING OF THE DWPF SLUDGE BATCH QUALIFICATION SAMPLE written by and published by . This book was released on 2012 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: A recommendation to eliminate all characterization of pour stream glass samples and the glass fabrication and Product Consistency Test (PCT) of the sludge batch qualification sample was made by a Six-Sigma team chartered to eliminate non-value-added activities for the Defense Waste Processing Facility (DWPF) sludge batch qualification program and is documented in the report SS-PIP-2006-00030. That recommendation was supported through a technical data review by the Savannah River National Laboratory (SRNL) and is documented in the memorandums SRNL-PSE-2007-00079 and SRNL-PSE-2007-00080. At the time of writing those memorandums, the DWPF was processing sludge-only waste but, has since transitioned to a coupled operation (sludge and salt). The SRNL was recently tasked to perform a similar data review relevant to coupled operations and re-evaluate the previous recommendations. This report evaluates the validity of eliminating the characterization of pour stream glass samples and the glass fabrication and Product Consistency Test (PCT) of the sludge batch qualification samples based on sludge-only and coupled operations. The pour stream sample has confirmed the DWPF's ability to produce an acceptable waste form from Slurry Mix Evaporator (SME) blending and product composition/durability predictions for the previous sixteen years but, ultimately the pour stream analysis has added minimal value to the DWPF's waste qualification strategy. Similarly, the information gained from the glass fabrication and PCT of the sludge batch qualification sample was determined to add minimal value to the waste qualification strategy since that sample is routinely not representative of the waste composition ultimately processed at the DWPF due to blending and salt processing considerations. Moreover, the qualification process has repeatedly confirmed minimal differences in glass behavior from actual radioactive waste to glasses fabricated from simulants or batch chemicals. In contrast, the variability study has significantly added value to the DWPF's qualification strategy. The variability study has evolved to become the primary aspect of the DWPF's compliance strategy as it has been shown to be versatile and capable of adapting to the DWPF's various and diverse waste streams and blending strategies. The variability study, which aims to ensure durability requirements and the PCT and chemical composition correlations are valid for the compositional region to be processed at the DWPF, must continue to be performed. Due to the importance of the variability study and its place in the DWPF's qualification strategy, it will also be discussed in this report. An analysis of historical data and Production Records indicated that the recommendation of the Six Sigma team to eliminate all characterization of pour stream glass samples and the glass fabrication and PCT performed with the qualification glass does not compromise the DWPF's current compliance plan. Furthermore, the DWPF should continue to produce an acceptable waste form following the remaining elements of the Glass Product Control Program; regardless of a sludge-only or coupled operations strategy. If the DWPF does decide to eliminate the characterization of pour stream samples, pour stream samples should continue to be collected for archival reasons, which would allow testing to be performed should any issues arise or new repository test methods be developed.

Book Analytical Results of DWPF Glass Sample Taken During Pouring of Canister S01913

Download or read book Analytical Results of DWPF Glass Sample Taken During Pouring of Canister S01913 written by C. Bannochie and published by . This book was released on 2005 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) began processing Sludge Batch 2 (SB2) (Macrobatch 3) in December 2001 as part of Sludge Receipt and Adjustment Tank (SRAT) Batch 208. Macrobatch 3 consists of the contents of Tank 40 and Tank 8 in approximately equal proportions. A glass sample was obtained while pouring Canister S01913 and was sent to the Savannah River National Laboratory (SRNL) Shielded Cells for characterization. This report contains observations of the glass sample, results for the density, the chemical composition, the Product Consistency Test (PCT) and the radionuclide results needed for the Production Record for Canister S01913. The following conclusions are drawn from this work: (1) The glass sample taken during the filling of canister S01913 received at SRNL weighed 33.04 grams and was dark and reflective with no obvious inclusions indicating the glass was homogeneous. (2) The results of the composition for glass sample S01913 are in good agreement ({+-} 15%) with the DWPF SME results for Batch Number 254, the SME Batch that was being fed to the melter when the sample was collected. (3) The calculated WDF was 2.58. (4) Acid dissolution of the glass samples may not have completely dissolved the noble metals rhodium and ruthenium. (5) The PCT results for the glass (normalized boron release of 1.18 g/L) indicate that it is greater than seven standard deviations more durable than the EA glass; thus, the glass meets the waste acceptance criterion for durability. (6) The measured density of the glass was 2.56 {+-} 0.03 g/cm{sup 3}.

Book Analytical Results of DWPF Glass Sample Taken During Filling of Canister S01913

Download or read book Analytical Results of DWPF Glass Sample Taken During Filling of Canister S01913 written by and published by . This book was released on 2004 with total page 5 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) began processing Sludge Batch 2 (SB2) (Macrobatch 3) in December 2001 as part of Sludge Receipt and Adjustment Tank (SRAT) Batch 208. Macrobatch 3 consists of the contents of Tank 40 and Tank 8 in approximately equal proportions. A glass sample was obtained while pouring Canister S01913 and was sent to the Savannah River National Laboratory (SRNL) Shielded Cells for characterization. This report contains observations of the glass sample, results for the density, the chemical composition, the Product Consistency Test (PCT) and the radionuclide results needed for the Production Record for Canister S01913. The as-received glass appeared homogeneous over the entire surface with a dark and reflective luster. The glass sample weighed 33.04 grams. The results of the composition for glass sample S01913 are in good agreement with the DWPF Slurry Mix Evaporator (SME) results for Batch Number 254, the SME Batch that was being fed to the melter when the sample was collected. The PCT results for the glass indicate that it is significantly more durable than the Environmental Assessment (EA) glass with a normalized boron release of 1.18 g/L for the glass and 10.5 g/L measured for the EA glass. Thus, the glass meets the waste acceptance criterion for durability. The measured density of the glass was 2.56 plus or minus 0.03 g/cm3.

Book Final Report   Glass Formulation Development and Testing for DWPF High AI2O3 HLW Sludges  VSL 10R1670 1  Rev  0  Dated 12 20 10

Download or read book Final Report Glass Formulation Development and Testing for DWPF High AI2O3 HLW Sludges VSL 10R1670 1 Rev 0 Dated 12 20 10 written by and published by . This book was released on 2013 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The principal objective of the work described in this Final Report is to develop and identify glass frit compositions for a specified DWPF high-aluminum based sludge waste stream that maximizes waste loading while maintaining high production rate for the waste composition provided by ORP/SRS. This was accomplished through a combination of crucible-scale, vertical gradient furnace, and confirmation tests on the DM100 melter system. The DM100-BL unit was selected for these tests. The DM100-BL was used for previous tests on HLW glass compositions that were used to support subsequent tests on the HLW Pilot Melter. It was also used to process compositions with waste loadings limited by aluminum, bismuth, and chromium, to investigate the volatility of cesium and technetium during the vitrification of an HLW AZ-102 composition, to process glass formulations at compositional and property extremes, and to investigate crystal settling on a composition that exhibited one percent crystals at 963°C (i.e., close to the WTP limit). The same melter was selected for the present tests in order to maintain comparisons between the previously collected data. The tests provide information on melter processing characteristics and off-gas data, including formation of secondary phases and partitioning. Specific objectives for the melter tests are as follows: Determine maximum glass production rates without bubbling for a simulated SRS Sludge Batch 19 (SB19). Demonstrate a feed rate equivalent to 1125 kg/m2/day glass production using melt pool bubbling. Process a high waste loading glass composition with the simulated SRS SB19 waste and measure the quality of the glass product. Determine the effect of argon as a bubbling gas on waste processing and the glass product including feed processing rate, glass redox, melter emissions, etc. Determine differences in feed processing and glass characteristics for SRS SB19 waste simulated by the co-precipitated and direct-hydroxide methods. The above tests were proposed based on previous tests for WTP in which there were few differences in the melter processing characteristics, such as processing rate and melter emissions, between precipitated and direct hydroxide simulants, even though there were differences in rheological properties. To the extent this similarity is found also for simulants for SRS HLW, the direct hydroxide methods may offer the potential for faster, simpler, and cheaper simulant production. There was no plan to match the yield stress and particle size of the direct hydroxide simulant to that of the precipitated simulant because that would have increased the preparation cost and complexity and defeated the purpose of the tests. These objectives were addressed by first developing a series of glass frits and then conducting a crucible scale study to determine the waste loading achievable for the waste composition and to select the preferred frit. Waste loadings were increased until the limits of a glass property were exceeded experimentally. Glass properties for evaluation included: viscosity, electrical conductivity, crystallinity (including liquidus temperature and nepheline formation after canister centerline cooling (CCC) heat-treatment), gross glass phase separation, and the 7- day Product Consistency Test (PCT, ASTM-1285) response. Glass property limits were based upon the constraints used for DWPF process control.

Book A Pilot Scale Demonstration of the DWPF Process Control and Product Verification Strategy

Download or read book A Pilot Scale Demonstration of the DWPF Process Control and Product Verification Strategy written by and published by . This book was released on 1992 with total page 9 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Defense Waste Processing Facility (DWPF) has been designed and constructed to immobilize Savannah River Site high level liquid waste within a durable borosilicate glass matrix for permanent storage. The DWPF will be operated to produce a glass product which must meet a number of product property constraints which are dependent upon the final product composition. During actual operations, the DWPF will control the properties of the glass product by the controlled blending of the waste streams with a glass-forming frit to produce the final melter feed slurry. The DWPF will verify control of the glass product through analysis of vitrified samples of slurry material. In order to demonstrate the DWPF process control and product verification strategy, a pilot-scale vitrification research facility was operated in three discrete batches using simulated DWPF waste streams. All of the DWPF process control methodologies were followed and the glass produce from each experiment was leached according to the Product Consistency Test. Results of the campaign are summarized.

Book Confirmation Run of the DWPF SRAT Cycle Results of the Glass Analysis Using the Sludge Only Flowsheet with Tank 40 Radioactive Sludge and Frit 200 in the Shielded Cells Facility

Download or read book Confirmation Run of the DWPF SRAT Cycle Results of the Glass Analysis Using the Sludge Only Flowsheet with Tank 40 Radioactive Sludge and Frit 200 in the Shielded Cells Facility written by and published by . This book was released on 2002 with total page 5 pages. Available in PDF, EPUB and Kindle. Book excerpt: A report concerning the recent demonstration of the Defense Waste Processing Facility Sludge Receipt and Adjustment Tank Cycle and Slurry Mix Evaporator Cycle, conducted at the Savannah River Technology Center in support of Sludge Batch 2. This report describes in detail the SME cycle; glass fabrication, analysis, and acceptability; and the SME Redox Adjustment cycle.

Book Statistical Review of Data from DWPF s Process Samples for Batches 19 Through 30

Download or read book Statistical Review of Data from DWPF s Process Samples for Batches 19 Through 30 written by and published by . This book was released on 1999 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The measurements derived from samples taken during the processing of batches 19 through 30 at the Defense Waste Processing Facility (DWPF) affords an opportunity for review and comparisons. This report has looked at some of the statistics from these data. Only the data reported by the DWPF lab (that is, the data provided by the lab as representative of the samples taken) are available for this analysis. In some cases, the sample results reported may be a subset of the sample results generated by the analytical procedures. A thorough assessment of the DWPF lab's analytical procedures would require the complete set of data. Thus, the statistics reported here, specifically, as they relate to analytical uncertainties, are limited to the reported data for these samples, A fell for the consistency of the incoming slurry is the estimation of the components of variation for the Sludge Receipt and Adjustment Tank (SRAT) receipts. In general, for all of the vessels, the data from batches after 21 show smaller batch-to-batch variation than the data from all the batches. The relative contributions of batch-to-batch versus residual, which includes analytical, are presented in these analyses.

Book A STATISTICAL REVIEW OF DWPF LABORATORY MEASUREMENTS GENERATED DURING THE PROCESSING OF BATCHES 300 THROUGH 356

Download or read book A STATISTICAL REVIEW OF DWPF LABORATORY MEASUREMENTS GENERATED DURING THE PROCESSING OF BATCHES 300 THROUGH 356 written by T. Edwards and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: In this report, the Statistical Consulting Section (SCS) of the Savannah River National Laboratory (SRNL) provides summaries and comparisons of composition measurements for glass samples that were generated during the processing of batches 300 through 356 at the Defense Waste Processing Facility (DWPF). These analyses, which include measurements of samples from the Sludge Receipt and Adjustment Tank (SRAT) and the Slurry Mix Evaporator (SME) as well as samples of glass standards, were provided to SCS by the DWPF Laboratory (DWPF Lab) of Waste Laboratory Services. The comparisons made by SCS were extensive given that these data allowed for contrasts between preparation methods and between the two spectrometers that are currently in use at the DWPF Lab. In addition to general comparisons, specific questions that were posed in the Technical Task Request (TTR) behind this effort were addressed in this report.

Book Strategy and Methodology for Radioactive Waste Characterization

Download or read book Strategy and Methodology for Radioactive Waste Characterization written by International Atomic Energy Agency and published by IAEA. This book was released on 2007 with total page 188 pages. Available in PDF, EPUB and Kindle. Book excerpt: Over the past decade significant progress has been achieved in the development of waste characterization and control procedures and equipment as a direct response to ever-increasing requirements for quality and reliability of information on waste characteristics. Failure in control procedures at any step can have important, adverse consequences and may result in producing waste packages which are not compliant with the waste acceptance criteria for disposal, thereby adversely impacting the repository. The information and guidance included in this publication corresponds to recent achievements and reflects the optimum approaches, thereby reducing the potential for error and enhancing the quality of the end product. -- Publisher's description.

Book The Product Consistency Test for the DWPF Wasteform

Download or read book The Product Consistency Test for the DWPF Wasteform written by and published by . This book was released on 1990 with total page 16 pages. Available in PDF, EPUB and Kindle. Book excerpt: The preliminary specifications on the glass wasteform to be produced by the Defense Waste Processing Facility (DWPF) require extensive characterization of the glass product both before actual production begins and then during production. To aid in this characterization, a leach test was needed that was easily reproducible, could be performed remotely on highly radioactive samples, and could yield results rapidly. Several standard leach tests were examined with a variety of test configurations. Using existing tests as a starting point, the DWPF Product Consistency Test (PCT) was developed in which crushed glass samples are exposed to 90°C deionized water for seven days. Based on extensive testing, including a seven-laboratory round robin and confirmatory testing with radioactive samples, the PCT is very reproducible, yields reliable results rapidly, and can be performed in shielded cell facilities with radioactive samples.

Book DWPF DECON FRIT SUPERNATE ANALYSIS

Download or read book DWPF DECON FRIT SUPERNATE ANALYSIS written by and published by . This book was released on 2010 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Savannah River National Laboratory (SRNL) has been requested to perform analyses on samples of the Defense Waste Processing Facility (DWPF) decon frit slurry (i.e., supernate samples and sump solid samples). Four 1-L liquid slurry samples were provided to SRNL by Savannah River Remediation (SRR) from the 'front-end' decon activities. Additionally, two 1-L sump solids samples were provided to SRNL for compositional and physical analysis. This report contains the results of the supernate analyses, while the solids (sump and slurry) results will be reported in a supplemental report. The analytical data from the decon frit supernate indicate that all of the radionuclide, organic, and inorganic concentrations met the limits in Revision 4 of the Effluent Treatment Plant (ETP) Waste Acceptance Criteria (WAC) with the exception of boron. The ETP WAC limit for boron is 15.0 mg/L while the average measured concentration (based on quadruplicate analysis) was 15.5 mg/L. The measured concentrations of Li, Na, and Si were also relatively high in the supernate analysis. These results are consistent with the relatively high measured value of B given the compositional make-up of Frit 418. Given these results, it was speculated that either (a) Frit 418 was dissolving into the supernate or aqueous fraction and/or (b) fine frit particulates were carried forward to the analytical instrument based on the sampling procedure used (i.e., the supernate samples were not filtered - only settled with the liquid fraction being transferred with a pipette). To address this issue, a filtered supernate sample (using a 0.45 um filter) was prepared and submitted for analysis. The results of the filtered sample were consistent with 'unfiltered or settled' sample - relatively high values of B, Li, Na, and Si were found. This suggests that Frit 418 is dissolving in the liquid phase which could be enhanced by the high surface area of the frit fines or particulates in suspension. Based on the results of this study, it is recommended that DWPF re-evaluate the technical basis for the B WAC limit (the only component that exceeds the ETP WAC limit from the supernate analyses) or assess if a waiver or exception can be obtained for exceeding this limit. Given the possible dissolution of B, Li, Na, and Si into the supernate (due to dissolution of frit), DWPF may need to assess if the release of these frit components into the supernate are a concern for the disposal options being considered. It should be noted that the results of this study may not be representative of future decon frit solutions or sump/slurry solids samples. Therefore, future DWPF decisions regarding the possible disposal pathways for either the aqueous or solid portions of the Decon Frit system need to factor in the potential differences. More specifically, introduction of a different frit or changes to other DWPF flowsheet unit operations (e.g., different sludge batch or coupling with other process streams) may impact not only the results but also the conclusions regarding acceptability with respect to the ETF WAC limits.

Book DWPF Simulant CPC Studies for SB8

Download or read book DWPF Simulant CPC Studies for SB8 written by and published by . This book was released on 2013 with total page 108 pages. Available in PDF, EPUB and Kindle. Book excerpt: The Savannah River National Laboratory (SRNL) accepted a technical task request (TTR) from Waste Solidification Engineering to perform simulant tests to support the qualification of Sludge Batch 8 (SB8) and to develop the flowsheet for SB8 in the Defense Waste Processing Facility (DWPF). These efforts pertained to the DWPF Chemical Process Cell (CPC). Separate studies were conducted for frit development and glass properties (including REDOX). The SRNL CPC effort had two primary phases divided by the decision to drop Tank 12 from the SB8 constituents. This report focuses on the second phase with SB8 compositions that do not contain the Tank 12 piece. A separate report will document the initial phase of SB8 testing that included Tank 12. The second phase of SB8 studies consisted of two sets of CPC studies. The first study involved CPC testing of an SB8 simulant for Tank 51 to support the CPC demonstration of the washed Tank 51 qualification sample in the SRNL Shielded Cells facility. SB8-Tank 51 was a high iron-low aluminum waste with fairly high mercury and moderate noble metal concentrations. Tank 51 was ultimately washed to about 1.5 M sodium which is the highest wash endpoint since SB3-Tank 51. This study included three simulations of the DWPF Sludge Receipt and Adjustment Tank (SRAT) cycle and Slurry Mix Evaporator (SME) cycle with the sludge-only flowsheet at nominal DWPF processing conditions and three different acid stoichiometries. These runs produced a set of recommendations that were used to guide the successful SRNL qualification SRAT/SME demonstration with actual Tank 51 washed waste. The second study involved five SRAT/SME runs with SB8-Tank 40 simulant. Four of the runs were designed to define the acid requirements for sludge-only processing in DWPF with respect to nitrite destruction and hydrogen generation. The fifth run was an intermediate acid stoichiometry demonstration of the coupled flowsheet for SB8. These runs produced a set of processing recommendations for DWPF along with some data related to Safety Class documentation at DWPF. Some significant observations regarding SB8 follow: Reduced washing in Tank 51 led to an increase in the wt.% soluble solids of the DWPF feed. If wt.% total solids for the SRAT and SME product weren't adjusted upward to maintain insoluble solids levels similar to past sludge batches, then the rheological properties of the slurry went below the low end of the DWPF design bases for the SRAT and SME. Much higher levels of dissolved manganese were found in the SRAT and SME products than in recent sludge batches. Closed crucible melts were more reduced than expected. The working hypothesis is that the soluble Mn is less oxidizing than assumed in the REDOX calculations. A change in the coefficient for Mn in the REDOX equation was recommended in a separate report. The DWPF (Hsu) stoichiometric acid equation was examined in detail to better evaluate how to control acid in DWPF. The existing DWPF equation can likely be improved without changing the required sample analyses through a paper study using existing data. The recommended acid stoichiometry for initial SB8 SRAT batches is 115-120% stoichiometry until some processing experience is gained. The conservative range (based on feed properties) of stoichiometric factors derived in this study was from 110-147%, but SRNL recommends using only the lower half of this range, 110-126% even after initial batches provide processing experience. The stoichiometric range for sludge-only processing appears to be suitable for coupled operation based on results from the run in the middle of the range. Catalytic hydrogen was detectable (>0.005 vol%) in all SRAT and SME cycles. Hydrogen reached 30-35% of the SRAT and SME limits at the mid-point of the stoichiometry window (bounding noble metals and acid demand).

Book DWPF Flowsheet Studies with Simulants to Determine Modular Caustic Side Solvent Extraction Unit Solvent Partitioning and Verify Actinide Removal Process Incorporation Strategy

Download or read book DWPF Flowsheet Studies with Simulants to Determine Modular Caustic Side Solvent Extraction Unit Solvent Partitioning and Verify Actinide Removal Process Incorporation Strategy written by C. Herman and published by . This book was released on 2006 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The Actinide Removal Process (ARP) facility and the Modular Caustic Side Solvent Extraction Unit (MCU) are scheduled to begin processing salt waste in fiscal year 2007. A portion of the streams generated in the salt processing facilities will be transferred to the Defense Waste Processing Facility (DWPF) to be incorporated in the glass matrix. Before the streams are introduced, a combination of impact analyses and research and development studies must be performed to quantify the impacts on DWPF processing. The Process Science & Engineering (PS & amp;E) section of the Savannah River National Laboratory (SRNL) was requested via Technical Task Request (TTR) HLW/DWPF/TTR-2004-0031 to evaluate the impacts on DWPF processing. Simulant Chemical Process Cell (CPC) flowsheet studies have been performed using previous composition and projected volume estimates for the ARP sludge/monosodium titanate (MST) stream. Due to changes in the flammability control strategy for DWPF for salt processing, the incorporation strategy for ARP has changed and additional ARP flowsheet tests were necessary to validate the new processing strategy. The last round of ARP testing included the incorporation of the MCU stream and identified potential processing issues with the MCU solvent. The identified issues included the potential carry-over and accumulation of the MCU solvent components in the CPC condensers and in the recycle stream to the Tank Farm. Therefore, DWPF requested SRNL to perform additional MCU flowsheet studies to better quantify the organic distribution in the CPC vessels. The previous MCU testing used a Sludge Batch 4 (SB4) simulant since it was anticipated that both of these facilities would begin salt processing during SB4 processing. The same sludge simulant recipe was used in this round of ARP and MCU testing to minimize the number of changes between the two phases of testing so a better comparison could be made. ARP and MCU stream simulants were made for this phase of testing. The ARP stream represented the sludge/MST stream from Appendix E of the material balance provided by Subosits. The MCU stream represented the ''Maximum Volume'' case from the material balances provided by Campbell. The latest DWPF processing plan involves adding the ARP stream to the sludge at boiling in the Sludge Receipt and Adjustment Tank (SRAT). This would be accomplished before the SRAT receipt sample is taken and SRAT processing is initiated. The MCU stream will be added at boiling during the normal reflux phase of the SRAT cycle. The SRAT cycle will be considered complete once the MCU stream has been added. SRNL replicated this processing strategy in this testing.

Book WASHING AND DEMONSTRATION OF THE DWPF FLOWSHEET IN THE SRNL SHIELDED CELLS USING POST ALUMINUM DISSOLUTION TANK 51 SLUDGE SLURRY

Download or read book WASHING AND DEMONSTRATION OF THE DWPF FLOWSHEET IN THE SRNL SHIELDED CELLS USING POST ALUMINUM DISSOLUTION TANK 51 SLUDGE SLURRY written by and published by . This book was released on 2008 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: The remaining contents of Tank 51 from Sludge Batch 4 will be blended with Purex sludge from Tank 7 to constitute Sludge Batch 5 (SB5). The Savannah River Site (SRS) Liquid Waste Organization (LWO) has completed caustic addition to Tank 51 to perform low temperature Al dissolution on the H-Modified (HM) sludge material to reduce the total mass of sludge solids and Al being fed to the Defense Waste Processing Facility (DWPF). The Savannah River National Lab (SRNL) has also completed aluminum dissolution tests using a 3-L sample of Tank 51 sludge slurry through funding by DOE EM-21. This report documents assessment of downstream impacts of the aluminum dissolved sludge, which were investigated so technical issues could be identified before the start of SB5 processing. This assessment included washing the aluminum dissolved sludge to a Tank Farm projected sodium concentration and weight percent insoluble solids content and DWPF Chemical Process Cell (CPC) processing using the washed sludge. Based on the limited testing, the impact of aluminum dissolution on sludge settling is not clear. Settling was not predictable for the 3-L sample. Compared to the post aluminum dissolution sample, settling after the first wash was slower, but settling after the second wash was faster. For example, post aluminum dissolution sludge took six days to settle to 60% of the original sludge slurry height, while Wash 1 took nearly eight days, and Wash 2 only took two days. Aluminum dissolution did impact sludge rheology. A comparison between the as-received, post aluminum dissolution and washed samples indicate that the downstream materials were more viscous and the concentration of insoluble solids less than that of the starting material. This increase in viscosity may impact Tank 51 transfers to Tank 40. The impact of aluminum dissolution on DWPF CPC processing cannot be determined because acid addition for the Sludge Receipt and Adjustment Tank (SRAT) cycle was under-calculated and thus under-added. Although the sludge was rheologically thick throughout the SRAT and Slurry Mix Evaporator (SME) cycles, this may have been due to the under addition of acid. Aluminum dissolution did, however, impact analyses of the SRAT receipt material. Two methods for determining total base yielded significantly different results. The high hydroxide content and the relatively high soluble aluminum content of the washed post aluminum dissolution sludge likely contributed to this difference and the ultimate under addition of acid. It should be noted that the simulant used to provide input for the SRAT cycle was an inadequate representation of the waste in terms of acid demand, likely due to the differences in the form of aluminum and hydroxide in the simulant and actual waste. Based on the results of this task, it is recommended that: (1) Sludge settling and rheology during washing of the forthcoming Sludge Batch 5 qualification sample be monitored closely and communicated to the Tank Farm. (2) SRNL receive a sample of Tank 51 after all chemical additions have been made and prior to the final Sludge Batch 5 decant for rheological assessment. Rheology versus wt% insoluble solids will be performed to determine the maximum amount of decant prior to the Tank 51 to Tank 40 transfer. (3) As a result of the problem with measuring total base and subsequently under-calculating acid for the DWPF CPC processing of the post aluminum dissolution sludge; (4) Studies to develop understanding of how the sludge titrates (i.e., why different titration methods yield different results) should be performed. (5) Simulants that better match the properties of post aluminum dissolution sludge should be developed. (6) Work on developing an acid calculation less dependant on the total base measurement should be continued.

Book Glass Sampling Program During DWPF Integrated Cold Runs  Revision 1

Download or read book Glass Sampling Program During DWPF Integrated Cold Runs Revision 1 written by and published by . This book was released on 1990 with total page 34 pages. Available in PDF, EPUB and Kindle. Book excerpt: The described glass sampling program is designed to achieve two objectives: To demonstrate Defense Waste Processing Facility (DWPF) ability to control and verify the radionuclide release properties of the glass product; To confirm DWPF's readiness to obtain glass samples during production, and SRL's readiness to analyze and test those samples remotely. The DWPF strategy for control of the radionuclide release properties of the glass product, and verification of its acceptability are described in this report. The basic approach of the test program is then defined.

Book Hermetica  Ed  W  Scott

Download or read book Hermetica Ed W Scott written by and published by . This book was released on 1924 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: