Download or read book Effect of Process Variables on Sub melt Thermal Behavior and Solid state Phase Transformations in Beam based Additive Manufacturing of Ti 6Al 4v written by Heather N. Doak and published by . This book was released on 2013 with total page 134 pages. Available in PDF, EPUB and Kindle. Book excerpt: The success of laser and electron beam-based fabrication processes for additive manufacture and repair applications requires the ability to control melt pool geometry while maintaining a consistent and desirable microstructure. Previous work has employed a process map approach to link melt pool geometry to solidification microstructure (grain-size and morphology) in beam-based fabrication of Ti-6Al-4V. The current work extends the approach to investigate the effects of process variables on solid-state phase transformations below the solidification temperature through Finite Element Modeling, the 3-D Rosenthal Solution, and experimentation. Process maps for solid-state microstructure could be used to help maintain consistent and reliable mechanical properties during deposition of complex features. The characterization of seventeen Ti-6Al-4V samples was completed through Electron Backscatter Diffraction, X-ray Diffraction, Vickers Hardness tests. The solid-state transformation of Ti-6Al-4V was investigated to find trends in beta grain size, alpha lath thickness, and types of alpha microstructures. Thermal conditions and melt pool areas were verified with Finite Element Analysis and the fitted Rosenthal solution. Results suggest the solid-state alpha morphology is uniform because of constant melt pool area, constant grain area, and constant Vickers Hardness tests.

Download or read book Additive Friction Stir Deposition written by Hang Z. Yu and published by Elsevier. This book was released on 2022-07-19 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Friction Stir Deposition is a comprehensive summary of the state-of-the-art understanding on this emerging solid-state additive manufacturing technology. Sections cover additive friction stir deposition, encompassing advances in processing science, metallurgical science and innovative applications. The book presents a clear description of underlying physical phenomena, shows how the process determines the printing quality, covers resultant microstructure and properties in the as-printed state, highlights its key capabilities and limitations, and explores niche applications in repair, cladding and multi-material 3D printing. Serving as an educational and research guide, this book aims to provide a holistic picture of additive friction stir deposition-based solid-state additive manufacturing as well as a thorough comparison to conventional beam-based metal additive manufacturing, such as powder bed fusion and directed energy deposition. Provides a clear process description of additive friction stir deposition and highlights key capabilities Summarizes the current research and application of additive friction stir deposition, including material flow, microstructure evolution, repair and dissimilar material cladding Discusses future applications and areas of research for this technology

Download or read book Metallic Powders for Additive Manufacturing written by Enrique J. Lavernia and published by John Wiley & Sons. This book was released on 2024-02-02 with total page 613 pages. Available in PDF, EPUB and Kindle. Book excerpt: Metallic Powders for Additive Manufacturing Overview of successful pathways for producing metal powders for additive manufacturing of high-performance metallic parts and components with tailored properties Metallic Powders for Additive Manufacturing introduces the readers to the science and technology of atomized metal powders beyond empirical knowledge and the fundamental relationships among the chemistry, microstructure, and morphology of atomized metallic powders and their behavior during additive manufacturing. The text sets a foundation of the underlying science that controls the formation and microstructure of atomized metallic droplets, including the relations among the properties of metallic powders, their performance during the manufacturing processes, and the resulting products. Other topics covered include the influence of powder on defect formation, residual stress, mechanical behavior, and physical properties. The concluding two chapters encompass considerations of broader societal implications and overarching themes, including the exploration of alternative feedstock materials, economic analysis, and sustainability assessment. These chapters offer valuable perspectives on the prospective trajectory of the field. Written by a team of experienced and highly qualified professors and academics, Metallic Powders for Additive Manufacturing includes information on: Atomization techniques such as Vacuum Induction Gas Atomization (VIGA), Electrode Induction Melting Gas Atomization (EIMGA), and Plasma Rotating Electrode Process (PREP) Atomization science and technology, covering control of atomization parameters, powder size distribution, effect of processing variables, and theoretical models of atomization Heat transfer and solidification of droplets, covering nucleation, microstructure development, and important thermal and solidification conditions during atomization Atomization of Al, Fe, Ni, Co, Ti, and high entropy alloys, as well as composite powders for additive manufacturing, and guidelines for atomization equipment and powder handling Fundamental processing principles in a variety of metal additive manufacturing processes Powder characteristics and requirements for different additive manufacturing processes Effect of powder chemistry and physical characteristics on additive manufacturing processes, and the microstructure and properties of the built parts Evaluation of alternative feedstock sources for metal additive manufacturing, beyond gas atomized powder Economic and sustainability perspectives on powder production and additive manufacturing Metallic Powders for Additive Manufacturing is an excellent combination of rigorous fundamentals and a practice-oriented and forward-looking resource on the subject for materials scientists and practicing engineers seeking to understand, optimize, and further develop the field of powder production and additive manufacturing.

Download or read book Additive Manufacturing written by T.S. Srivatsan and published by CRC Press. This book was released on 2015-09-25 with total page 448 pages. Available in PDF, EPUB and Kindle. Book excerpt: Get Ready for the Future of Additive ManufacturingAdditive Manufacturing: Innovations, Advances, and Applications explores the emerging field of additive manufacturing (AM)-the use of 3D printing to make prototype parts on demand. Often referred to as the third industrial revolution, AM offers many advantages over traditional manufacturing. This pr

Download or read book Titanium Alloys written by W Sha and published by Elsevier. This book was released on 2009-04-29 with total page 588 pages. Available in PDF, EPUB and Kindle. Book excerpt: Given their growing importance in the aerospace, automotive, sports and medical sectors, modelling the microstructure and properties of titanium and its alloys is a vital part of research into the development of new applications. This is the first time a book has been dedicated to modelling techniques for titanium.Part one discusses experimental techniques such as microscopy, synchrotron radiation X-ray diffraction and differential scanning calorimetry. Part two reviews physical modelling methods including thermodynamic modelling, the Johnson-Mehl-Avrami method, finite element modelling, the phase-field method, the cellular automata method, crystallographic and fracture behaviour of titanium aluminide and atomistic simulations of interfaces and dislocations relevant to TiAl. Part three covers neural network models and Part four examines surface engineering products. These include surface nitriding: phase composition, microstructure, mechanical properties, morphology and corrosion; nitriding: modelling of hardness profiles and kinetics; and aluminising: fabrication of Ti coatings by mechanical alloying.With its distinguished authors, Titanium alloys: Modelling of microstructure, properties and applications is a standard reference for industry and researchers concerned with titanium modelling, as well as users of titanium, titanium alloys and titanium aluminide in the aerospace, automotive, sports and medical implant sectors. Comprehensively assesses modelling techniques for titanium, including experimental techniques such as microscopy and differential scanning calorimetry Reviews physical modelling methods including thermodynamic modelling and finite element modelling Examines surface engineering products with specific chapters focused on surface nitriding and aluminising

Download or read book Simulation of Additive Manufacturing Process Physics and Properties in Powder Bed Electron beam Melting of Ti 6Al 4V written by Mark Hedreen and published by . This book was released on 2020 with total page 153 pages. Available in PDF, EPUB and Kindle. Book excerpt: Electron-Beam Melting (EBM) is a novel additive manufacturing process that is capable of producing production-quality parts. However, part quality and microstructure are still highly variable. In order to improve the ability to develop better process parameters, experimental and numerical methods were preliminarily developed to better understand the process physics and phenomena. The state of the art in EBM process and process simulation is discussed and areas in need of further development are identified. An infrared camera is calibrated and used to attempt to measure temperatures in situ. A coupled computational fluid dynamics-thermal model is implemented in ANSYS Fluent in order to simulate the meltpool dynamics and heat transfer. This modeling approach allows for accurate resolution of process physics while avoiding excessive computational cost or time. Predicted and experimental melt pool topologies are compared for differing process and component conditions and with similar data. The effects of part geometry and process parameters on solidification rates and other microstructural characteristics are discussed and compared with experimental data. The experimental and numerical data from this work is compared with similar data from the literature and future improvements and developments are discussed.

Download or read book Additive Manufacturing of Titanium Alloys written by Bhaskar Dutta and published by Butterworth-Heinemann. This book was released on 2016-06-17 with total page 96 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive Manufacturing of Titanium Alloys: State of the Art, Challenges and Opportunities provides alternative methods to the conventional approach for the fabrication of the majority of titanium components produced via the cast and wrought technique, a process which involves a considerable amount of expensive machining. In contrast, the Additive Manufacturing (AM) approach allows very close to final part configuration to be directly fabricated minimizing machining cost, while achieving mechanical properties at least at cast and wrought levels. In addition, the book offers the benefit of significant savings through better material utilization for parts with high buy-to-fly ratios (ratio of initial stock mass to final part mass before and after manufacturing). As titanium additive manufacturing has attracted considerable attention from both academicians and technologists, and has already led to many applications in aerospace and terrestrial systems, as well as in the medical industry, this book explores the unique shape making capabilities and attractive mechanical properties which make titanium an ideal material for the additive manufacturing industry. Includes coverage of the fundamentals of microstructural evolution in titanium alloys Introduces readers to the various Additive Manufacturing Technologies, such as Powder Bed Fusion (PBF) and Directed Energy Deposition (DED) Looks at the future of Titanium Additive Manufacturing Provides a complete review of the science, technology, and applications of Titanium Additive Manufacturing (AM)

Download or read book Titanium in Medical and Dental Applications written by Francis Froes and published by Woodhead Publishing. This book was released on 2018-05-09 with total page 656 pages. Available in PDF, EPUB and Kindle. Book excerpt: Titanium in Medical and Dental Applications is an essential reference book for those involved in biomedical materials and advanced metals. Written by well-known experts in the field, it covers a broad array of titanium uses, including implants, instruments, devices, the manufacturing processes used to create them, their properties, corrosion resistance and various fabrication approaches. Biomedical titanium materials are a critically important part of biomaterials, especially in cases where non-metallic biomedical materials are not suited to applications, such as the case of load-bearing implants. The book also covers the use of titanium for implants in the medical and dental fields and reviews the use of titanium for medical instruments and devices. Provides an understanding of the essential and broad applications of Titanium in both the medical and dental industries Discusses the pathways to manufacturing titanium into critical biomedical and dental devices Includes insights into further applications within the industry

Download or read book Recommended Values of Thermophysical Properties for Selected Commercial Alloys written by K. C. Mills and published by Woodhead Publishing. This book was released on 2002 with total page 288 pages. Available in PDF, EPUB and Kindle. Book excerpt:

Download or read book Thermal Transport and Melt Pool Geometry in Metallic Powder Bed Additive Manufacturing Processes for Various Novel Engineering Materials written by John P Romano (II) and published by . This book was released on 2015 with total page pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser and electron beam powder bed melting additive technologies are being rapidly adapted by industry. These technologies rely on the ability to produce defect free parts through a delicate control of the process. However, this process has not been attempted or has failed for many common metallic materials such as Aluminum. The objective of this thesis was to understand the thermal transport phenomenon in electron and laser beam powder melting technology through simulation and experiments and determine the suitable range of parameters that can be used for common metallic materials. A finite element model was developed using ANSYS APDL to explore thermal transport and phase change behavior in metallic powder bed additive manufacturing processes. To explore a broad base of novel engineering materials, simulations were run in Ti6Al4V, Inconel 718, Stainless Steel 316L and Al7075 in both selective laser melting and electron beam melting scenarios. Comparison of the four materials in each process showed that it is very challenging to develop and maintain melt pools in aluminum while melt pools are broad and robust in Inconel and titanium, even when subjected to much lower energy densities. Titanium and Inconel were also shown to have larger melt pools and shallower thermal gradients. Effective powder thermal conductivity was used to encapsulate all modes of heat transfer occurring at the inter-particle level and allow the use of macro-level size scale parameters for the finite element analysis. Additionally, an effective liquid conductivity is derived to capture the effects of fluid dynamics and advective transport effects within the melt pool and more accurately predict melt pool geometries without the need for coupled computational fluid dynamics analyses governing the melt pool. Experimental validations in Inconel at beam powers of 150W, 200W and 300W were performed. Inclusion of effective liquid conductivity resulting in simulation results becoming an average of 40% closer to experimental melt pool measurements.

Download or read book Laser Material Processing written by William M. Steen and published by Springer Science & Business Media. This book was released on 2013-04-18 with total page 416 pages. Available in PDF, EPUB and Kindle. Book excerpt: New chapters on bending and cleaning reflect the changes in the field since the last edition, completing the range of practical knowledge about the processes possible with lasers already familiar to users of this well-known text. Professor Steen's lively presentation is supported by a number of original cartoons by Patrick Wright and Noel Ford, which will bring a smile to your face and ease the learning process. From the reviews: "...well organized, and the text is very practical...The engineering community will find this book informative and useful." (OPTICS AND PHOTONICS NEWS, July/August 2005)

Download or read book Additive Manufacturing written by Amit Bandyopadhyay and published by CRC Press. This book was released on 2015-09-08 with total page 547 pages. Available in PDF, EPUB and Kindle. Book excerpt: The field of additive manufacturing has seen explosive growth in recent years due largely in part to renewed interest from the manufacturing sector. Conceptually, additive manufacturing, or industrial 3D printing, is a way to build parts without using any part-specific tooling or dies from the computer-aided design (CAD) file of the part. Today, mo

Download or read book Titanium and Titanium Alloys written by Christoph Leyens and published by John Wiley & Sons. This book was released on 2006-03-06 with total page 532 pages. Available in PDF, EPUB and Kindle. Book excerpt: This handbook is an excellent reference for materials scientists and engineers needing to gain more knowledge about these engineering materials. Following introductory chapters on the fundamental materials properties of titanium, readers will find comprehensive descriptions of the development, processing and properties of modern titanium alloys. There then follows detailed discussion of the applications of titanium and its alloys in aerospace, medicine, energy and automotive technology.

Download or read book Oscillating Heat Pipes written by Hongbin Ma and published by Springer. This book was released on 2015-05-22 with total page 441 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book presents the fundamental fluid flow and heat transfer principles occurring in oscillating heat pipes and also provides updated developments and recent innovations in research and applications of heat pipes. Starting with fundamental presentation of heat pipes, the focus is on oscillating motions and its heat transfer enhancement in a two-phase heat transfer system. The book covers thermodynamic analysis, interfacial phenomenon, thin film evaporation, theoretical models of oscillating motion and heat transfer of single phase and two-phase flows, primary factors affecting oscillating motions and heat transfer, neutron imaging study of oscillating motions in an oscillating heat pipes, and nanofluid’s effect on the heat transfer performance in oscillating heat pipes. The importance of thermally-excited oscillating motion combined with phase change heat transfer to a wide variety of applications is emphasized. This book is an essential resource and learning tool for senior undergraduate, graduate students, practicing engineers, researchers, and scientists working in the area of heat pipes. This book also · Includes detailed descriptions on how an oscillating heat pipe is fabricated, tested, and utilized · Covers fundamentals of oscillating flow and heat transfer in an oscillating heat pipe · Provides general presentation of conventional heat pipes

Download or read book Additive Manufacturing Volume 2 written by Prashanth Konda Gokuldoss and published by MDPI. This book was released on 2020-04-15 with total page 351 pages. Available in PDF, EPUB and Kindle. Book excerpt: Additive manufacturing (AM) is one of the manufacturing processes that warrants the attention of industrialists, researchers and scientists, because of its ability to produce materials with a complex shape without theoretical restrictions and with added functionalities. There are several advantages to employing additive manufacturing as the primary additive manufacturing process. However, there exist several challenges that need to be addressed systematically. A couple such issues are alloy design and process development. Traditionally alloys designed for conventional cast/powder metallurgical processes were fabricated using advanced AM processes. This is the wrong approach considering that the alloys should be coined based on the process characteristics and meta-stable nature of the process. Hence, we must focus on alloy design and development for AM that suits the AM processes. The AM processes, however, improve almost every day, either in terms of processing capabilities or processing conditions. Hence, the processing part warrants a section that is devoted to these advancements and innovations. Accordingly, the present Special Issue (book) focuses on two aspects of alloy development and process innovations. Here, 45 articles are presented covering different AM processes including selective laser melting, electron beam melting, laser cladding, direct metal laser sintering, ultrasonic consolidation, wire arc additive manufacturing, and hybrid manufacturing. I believe that this Special Issue bears is vital to the field of AM and will be a valuable addition.

Download or read book Additive Manufacturing of Metals The Technology Materials Design and Production written by Li Yang and published by Springer. This book was released on 2017-05-11 with total page 172 pages. Available in PDF, EPUB and Kindle. Book excerpt: This book offers a unique guide to the three-dimensional (3D) printing of metals. It covers various aspects of additive, subtractive, and joining processes used to form three-dimensional parts with applications ranging from prototyping to production. Examining a variety of manufacturing technologies and their ability to produce both prototypes and functional production-quality parts, the individual chapters address metal components and discuss some of the important research challenges associated with the use of these technologies. As well as exploring the latest technologies currently under development, the book features unique sections on electron beam melting technology, material lifting, and the importance this science has in the engineering context. Presenting unique real-life case studies from industry, this book is also the first to offer the perspective of engineers who work in the field of aerospace and transportation systems, and who design components and manufacturing networks. Written by the leading experts in this field at universities and in industry, it provides a comprehensive textbook for students and an invaluable guide for practitioners

Download or read book Laser Based Additive Manufacturing of Metal Parts written by Linkan Bian and published by CRC Press. This book was released on 2017-08-09 with total page 328 pages. Available in PDF, EPUB and Kindle. Book excerpt: Laser-Based Additive Manufacturing (LBAM) technologies, hailed by some as the "third industrial revolution," can increase product performance, while reducing time-to-market and manufacturing costs. This book is a comprehensive look at new technologies in LBAM of metal parts, covering topics such as mechanical properties, microstructural features, thermal behavior and solidification, process parameters, optimization and control, uncertainty quantification, and more. The book is aimed at addressing the needs of a diverse cross-section of engineers and professionals.